Glue supply device capable of automatically quantifying and preparing speed
The automatic quantitative and speed-controlled glue supply device solves the problem of unstable glue supply during hot feed extrusion, achieves precise control of glue width and speed, improves the consistency and stability of glue supply, and reduces the lag of manual adjustment.
Patent Information
- Application Number
- CN202423212751.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing hot-feed extrusion glue supply systems suffer from glue supply instability, leading to glue accumulation, localized heat buildup in the extruder, and malfunction of the cutting tools. Furthermore, they rely on manual parameter adjustments, resulting in lag and uncertainty.
The automatic metering and speed-matching glue supply device uses a control system to drive the cutter head to slide along the transverse track, precisely adjust the glue width, and automatically match the equipment speed to achieve precise control of the glue width and speed, ensuring the consistency and stability of glue supply.
It achieves precise control of rubber width and speed, improves the consistency and stability of rubber supply, reduces the lag and uncertainty of manual adjustment, and meets the needs of different rubber processing technologies.
Smart Images

Figure CN223604965U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of hot feeding extrusion equipment, and more particularly to a glue feeding device with automatic ration and speed. BACKGROUND
[0002] In the tire processing and manufacturing process, hot feeding extrusion is an important link, which specifically refers to conveying the mixed rubber processed by an open mill to the feeding end of an extruder through a conveyor belt, then heating the rubber in the extruder to a suitable temperature to make it have good fluidity, and then extruding it from the glue outlet of the extruder to form a rubber semi-finished product such as a tire tread or a tire side. As an important process in the all-steel tire, the stability of the glue feeding relates to the quality and dimensional stability of the semi-finished product.
[0003] In this process, if the speeds of the open mill, the extruder and the conveyor belt are not matched, or the feeding of the extruder is uneven, the glue outlet speed of the extruder will change, which will cause the rubber to accumulate at the glue outlet, the local heat of the extruder to be too much, and even the cutter of the extruder to be unable to work normally. The above situations will affect the stability of the glue feeding, and then affect the weight and shape of the semi-finished product.
[0004] At present, the existing hot feeding extrusion glue feeding system mostly adopts manual adjustment of parameters. In the case of unstable glue feeding, if the weight or shape of the semi-finished product deviates, manual adjustment of the speed and width of the rubber of the extruder and other parameters is needed. Manual operation has the following problems: it has a certain hysteresis, and the parameters are usually adjusted after the product is found to be unqualified through monitoring, and cannot be adjusted in advance; moreover, manual parameter adjustment needs multiple operations and measurements, and has high uncertainty and instability, which makes it difficult to effectively guarantee the mixing degree, rubber mixing amount and glue feeding amount. The quality of glue feeding is seriously dependent on the operation level and proficiency of the workers, which makes the quality of glue feeding unstable.
[0005] Therefore, there is an urgent need for a glue feeding device with automatic ration and speed to solve the above problems. CONTENT OF THE UTILITY MODEL
[0006] In order to solve the above existing problems, the technical scheme adopted by the present application is to provide a glue feeding device with automatic ration and speed, which solves the problems of hysteresis and unstable glue feeding quality in the adjustment of the width and speed of the rubber of the existing hot feeding extrusion device. It comprises an open mill, a conveyor belt and an extruder connected in sequence, the open mill comprises a base and a roller fixed seat arranged on the base, and a roller is arranged on the roller fixed seat; a transverse rail is arranged directly below the roller, a cutter seat is slidably connected to the transverse rail, and a cutter blade for cutting the rubber on the roller is arranged in the cutter seat; a motor for driving the cutter seat to move is arranged on one side of the cutter seat, and the motor is electrically connected with a control system.
[0007] Preferably, the cutter seat is provided with a telescopic cylinder, and an output end of the telescopic cylinder is connected with the cutter blade.
[0008] Preferably, an outer surface of the cutter seat is provided with a manual valve for controlling operation of the telescopic cylinder.
[0009] Preferably, a stroke range of the cutter seat corresponds to a length of the roller.
[0010] Preferably, the control system is in communication with an industrial computer capable of pre-setting a rubber formula.
[0011] Preferably, the control system is electrically connected with the roller, a driving end of the conveying belt and a driving end of the extruder, respectively.
[0012] Preferably, the industrial computer is provided with a display screen for interactive use by workers.
[0013] Preferably, the cutter blade is a circular blade.
[0014] The control system starts a motor, the motor drives the cutter seat to slide along the transverse track to a pre-set specified position, and precise adjustment of the rubber cutting width on the roller is completed; the rubber width is automatically adjusted by the control system, and the speed of each device is automatically matched, precise control of the rubber width is realized, and then quantitative extrusion of the rubber is realized, the rubber supply amount of different extrusion specifications can be provided, the demand of different rubber processing processes is met, and the consistency and stability of the rubber supply in the hot feeding extrusion process are improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0016] Figure 1 is a structural schematic view of the present application;
[0017] Figure 2 is a structural schematic view of the open mill.
[0018] Explanation of symbols in the drawing: 1. open mill; 2. conveying belt; 3. extruder; 4. base; 5. transverse track; 6. roller; 7. cutter seat; 8. cutter blade. DETAILED DESCRIPTION
[0019] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application and not to limit the present application.
[0020] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0021] It should be noted that the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features referred to. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0022] Now an automatic quantitative and speed matching glue supply device provided by the embodiments of the present application will be described.
[0023] Please refer to Figure 1 and Figure 2 , which are structural schematic diagrams of the present application, the automatic quantitative and speed matching glue supply device comprises an opening mill 1, a conveyor belt 2 and an extruder 3 connected in sequence, the opening mill 1 comprises a base 4 and a roller fixed seat 5 arranged on the base 4, and a roller 6 is arranged on the roller fixed seat 5; a transverse moving track is arranged directly below the roller 6, a cutter seat 7 is slidably connected to the transverse moving track, and a cutter blade 8 for cutting the glue on the roller 6 is arranged in the cutter seat 7; a motor for driving the cutter seat 7 to move is arranged on one side of the cutter seat 7, and the motor is electrically connected with a control system. Specifically, in use, the control system controls the motor to start, and the motor drives the cutter seat 7 to slide along the transverse moving track to a pre-set specified position, so as to complete the accurate adjustment of the cutting width of the glue on the roller 6.
[0024] Further, a telescopic cylinder is arranged in the cutter seat 7, the output end of the telescopic cylinder is connected with the cutter blade 8, and the telescopic cylinder is used to control the cutter blade 8 to pop out of and retract into the cutter seat 7.
[0025] Still further, a manual valve for controlling the operation of the telescopic cylinder is arranged on the outer surface of the cutter seat 7. After the cutter blade 8 completes the cutting operation, the worker controls the telescopic cylinder to return to the original position through the manual valve, so that the cutter blade 8 can retract into the cutter seat 7, thereby reducing the wear of the cutter blade 8 and prolonging the service life of the cutter blade 8.
[0026] Specifically, the stroke range of the cutter seat 7 corresponds to the length of the roller 6, and the cutter seat 7 can cut the rubber at any position on the roller 6.
[0027] Further, the control system is in network communication with an industrial computer capable of pre-setting a rubber formula. Specifically, a worker sets a required rubber formula on the industrial computer, and the rubber formula is communicated to the control system through the network, and the control system controls the motor on the open mill 1 to start according to the rubber formula, and then drives the cutter seat 7 to move to a position corresponding to the width of the rubber in the rubber formula, at this time, the cutting width of the cutter blade 8 is the same as the width of the rubber in the rubber formula, and the cutter blade 8 cuts to realize accurate control of the width of the rubber, and then realizes quantitative extrusion of the rubber, provides different rubber supply amounts of different extrusion specifications, meets the needs of different rubber processing processes, and improves the consistency and stability of the rubber supply in the hot feeding extrusion process.
[0028] Further, the control system is electrically connected with the roller 6, the driving end of the conveying belt 2 and the driving end of the extruder 3. In the embodiment, the control system is electrically connected with the driving shaft of the conveying belt 2 and the screw of the extruder 3 to detect and automatically match the speeds of the conveying belt 2 and the extruder 3. Specifically, the control system includes two modes of manual and automatic; in the manual mode, the speeds of the conveying belt 2, the open mill 1 and the extruder 3 are independently operated and do not interfere with each other, and a worker sets the speeds of the devices respectively, and this mode is mainly used in non-direct production process; in the automatic mode, the control system controls the speeds of the roller 6 of the open mill 1, the driving shaft of the conveying belt 2 and the screw of the extruder 3 through sensors and the like, adjusts the speeds of the driving shaft of the conveying belt 2 and the roller 6 of the open mill 1, and matches the speeds of the screw of the extruder 3 automatically, and this mode is mainly used in direct production process.
[0029] Further, the industrial computer is provided with a display screen for interactive use by a worker. The display screen is used to display the speeds of the devices, the rubber formula and the size of the rubber on the open mill 1.
[0030] Specifically, the cutter blade 8 is a circular blade.
[0031] The use process of the utility model is: when in use, the control system enters the automatic mode, adjusts the speeds of the driving shaft of the conveying belt 2 and the roller 6 of the open mill 1, and matches the speed of the screw of the extruder 3 automatically; a worker sets a required rubber formula on the industrial computer, and the rubber formula is communicated to the control system through the network, and the control system controls the motor on the open mill 1 to start according to the rubber formula, and then drives the cutter seat 7 to move to a position corresponding to the width of the rubber in the rubber formula, at this time, the cutting width of the cutter blade 8 is the same as the width of the rubber in the rubber formula, and the cutter blade 8 cuts.
[0032] In the utility model, control system starts motor, motor drive cutting knife seat 7 slides to the designated position of prearranged along horizontal moving track, completes the accurate adjustment of the cutting width of rubber solution on roller 6; the width of the rubber solution is automatically adjusted through the control system, and the speed of each device is automatically matched, the accurate control of the rubber solution width is realized, then the quantitative extrusion of the rubber solution is realized, the rubber solution of different extrusion specifications can be provided, the demand of different rubber solution processing technology is satisfied, and the consistency and stability of the rubber solution in the hot feeding extrusion process are improved.
[0033] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application.
Claims
1. An automatic metering and grading glue supply device, comprising a two-roll mill, a conveyor belt, and an extruder connected in sequence, wherein the two-roll mill includes a base and a roller fixing seat disposed on the base, and a roller is disposed on the roller fixing seat; characterized in that: The roller is provided with a horizontal moving track right below, a cutter seat is slidably connected on the horizontal moving track, a cutter blade for cutting the rubber on the roller is arranged in the cutter seat, a motor for driving the cutter seat to move is arranged on one side of the cutter seat, and the motor is electrically connected with a control system.
2. The automatic glue dispensing apparatus of claim 1, wherein: A telescopic cylinder is arranged in the cutter seat, and an output end of the telescopic cylinder is connected with the cutter blade.
3. The automatic glue dispensing apparatus as claimed in claim 2, wherein: A manual valve for controlling the operation of the telescopic cylinder is arranged on the outer surface of the cutter seat.
4. The automatic glue dispensing apparatus as claimed in claim 1, wherein: The stroke range of the cutter seat corresponds to the length of the roller.
5. The automatic glue dispensing apparatus as claimed in claim 1, wherein: The control system is in network communication with an industrial computer capable of pre-setting a rubber formula.
6. The automatic glue dispensing apparatus as claimed in claim 5, wherein: The control system is electrically connected with the driving end of the roller, the driving end of the conveying belt and the driving end of the extruder respectively.
7. The automatic glue dispensing apparatus as claimed in claim 5, wherein: A display screen is arranged on the industrial computer, and the display screen is used for interaction by the staff.
8. The automatic glue dispensing apparatus as claimed in claim 1, wherein: The cutter blade is a circular blade.