Aluminum material flattening device
By using a hydraulic cylinder to drive the mounting plate to compress the inclined block and limit block, and combining the heat from the sensor and blower, the displacement and heat issues of aluminum material during the flattening process are resolved, thus improving the stability and quality of aluminum material processing.
Patent Information
- Application Number
- CN202423045688.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In existing aluminum flattening devices, the aluminum material may shift or wobble during the stamping process, affecting the quality. In addition, the heat generated during stamping leads to poor processing quality.
A hydraulic cylinder drives the mounting plate to move the inclined block to press the limiting block. In conjunction with a sensor and a blower, it achieves stable positioning and heat treatment of the aluminum material. The limiting block and anti-slip pad enhance stability, and the entire process is controlled by a controller.
It effectively prevents aluminum material displacement, improves processing quality, and uses a blower to handle heat, ensuring the stability and quality of the aluminum flattening process.
Smart Images
Figure CN223605139U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of aluminum product stamping, in particular to an aluminum flattening device. BACKGROUND
[0002] The aluminum flattening device is usually used in the aluminum processing process, and is used for flattening aluminum profiles or aluminum plates into a specific shape or thickness. The working principle of the aluminum flattening device is usually based on the compression principle of physical mechanics. Specifically, the aluminum material is compressed or flattened by applying a certain pressure. The device usually includes multiple adjustable compression rollers or flat pressure plates. The aluminum material is clamped and appropriate pressure is applied by mechanical driving, so that the thickness of the aluminum material is reduced or the width is increased. The aluminum flattening device plays a crucial role in the processing and recycling of aluminum materials. The characteristics of aluminum materials, processing requirements and precision requirements need to be considered in the design.
[0003] In the specific aluminum product stamping, the common device is to place the aluminum product on the processing table, and then use the stamping machine to perform the flattening operation in the mold. Although this method can perform the stamping operation on the aluminum product, the aluminum product may shift or shake during stamping, thereby affecting the quality of the aluminum product. In addition, heat may be generated during aluminum stamping, thereby affecting the processing quality of the aluminum, which is not convenient for the operator to use. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides an aluminum flattening device which overcomes the above technical problems or at least partially solves the above problems.
[0005] The utility model is realized as follows:
[0006] The utility model provides an aluminum flattening device, which comprises a shell and a stamping table, the stamping table is arranged on the top of the shell,
[0007] The inside of the shell is provided with a hydraulic cylinder, the bottom of the hydraulic cylinder is provided with a mounting plate, the bottom of the mounting plate is relatively symmetrically provided with two groups of inclined blocks, and the top of the stamping table is relatively symmetrically slidably provided with two groups of limiting blocks.
[0008] The inductor is provided in two groups, and the two groups of inductors are arranged on opposite sides of the two groups of inclined blocks. The inside of the two groups of limiting blocks is provided with an induction switch.
[0009] In a preferred scheme, two groups of sliding grooves are symmetrically arranged in the stamping table, and a sliding rod is arranged in the sliding groove.
[0010] In a preferred scheme, the limiting block is provided with a sliding block on both sides, and the sliding block slides on the surface of the sliding rod.
[0011] In a preferred scheme, the surface of the slide rod is provided with a spring, one end of the spring is arranged on one side of the sliding block, and the other end of the spring is arranged in the slide groove.
[0012] In a preferred scheme, the inside of the limiting block is provided with an inclined plate, and the inclined plate is matched with the inclined block.
[0013] In a preferred scheme, the surface of the shell is provided with a limiting groove, the inside of the limiting groove is provided with a limiting rod, one side of the limiting rod is provided with a connecting plate, and the connecting plate is fixed on one side of the hair dryer.
[0014] In a preferred scheme, the punch table is provided with a controller on one side, and the hair dryer is arranged obliquely.
[0015] In a preferred scheme, one side of the two groups of limiting blocks is provided with a non-slip pad, the inside of the slide groove is provided with a processing table, and one side of the shell is provided with a wind box.
[0016] The aluminum material flattening device has the following beneficial effects:
[0017] 1. Through the cooperation of the punch table, the controller, the hydraulic cylinder, the mounting plate, the inclined block, the limiting block and the spring, the grinding tool and the aluminum material product can be placed in the center of the punch table first, the controller is started to drive the hydraulic cylinder to move the mounting plate downward, the two groups of symmetrical inclined blocks at the bottom of the mounting plate move downward synchronously, when they contact the limiting blocks, the inclined blocks press the limiting blocks respectively, so that the two groups of limiting blocks move towards each other, thereby limiting the aluminum material product and improving its stability without affecting the quality of the aluminum material product.
[0018] 2. Through the cooperation of the inclined block, the limiting block, the inductor, the inductive switch and the non-slip pad, when the operator needs to process the heat generated during the stamping of the aluminum material product, the inductor can induct the inductive switch when the inclined block moves to the inside of the limiting block, and the hair dryer is started to process the heat generated by the aluminum material product after induction, thereby further improving the flattening quality of the aluminum material product, and the non-slip pad is arranged on one side of the two groups of limiting blocks, thereby further improving the stability of the aluminum material product and facilitating the use of the operator. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be considered as limiting the scope, for those skilled in the art, without creative labor, other related drawings can also be obtained from these drawings.
[0020] Figure 1 is the overall perspective view provided by the embodiments of the present application;
[0021] Figure 2 is the schematic diagram of the top structure of the punching table provided by the embodiments of the present application;
[0022] Figure 3 is the schematic diagram of the structure below the mounting plate provided by the embodiments of the present application;
[0023] Figure 4 is the schematic diagram of the structure below the hair dryer provided by the embodiments of the present application;
[0024] In the figure: 11, hydraulic cylinder; 12, shell; 13, punching table; 14, mounting plate; 15, inclined block; 16, limit block; 17, non-slip pad; 18, air bellow; 19, controller; 2, inductor; 21, inductive switch; 22, hair dryer; 23, sliding groove; 24, sliding rod; 25, processing table; 26, sliding block; 27, spring; 28, limit groove; 29, limit rod. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0026] Refer to Figures 1-4The utility model provides a technical scheme: an aluminium material flattening device, including casing 12 and punch bench 13, punch bench 13 sets up at the top of casing 12, the inside of casing 12 is provided with hydraulic cylinder 11, the bottom of hydraulic cylinder 11 is provided with mounting panel 14, the bottom of mounting panel 14 is relatively symmetric and is provided with two groups of inclined blocks 15, the top of punch bench 13 is relatively symmetric and has two groups of limit block 16, inductor 2, inductor 2 is provided with two groups, two groups of inductor 2 are arranged respectively at the opposite side of two groups of inclined blocks 15, the inside of two groups of limit block 16 is provided with inductive switch 21, the front of casing 12 is provided with hair dryer 22, through the mutual cooperation of punch bench 13, controller 19, hydraulic cylinder 11, mounting panel 14, inclined block 15, limit block 16 and spring 27, so that when the operator needs to flatten aluminium product, the operator can first place the grinding tool and aluminium product in the center of punch bench 13, then the operator can start hydraulic cylinder 11 through controller 19, hydraulic cylinder 11 drives mounting panel 14 to move downwards, when mounting panel 14 moves downwards, two groups of symmetrical inclined blocks 15 at the bottom of mounting panel 14 move downwards synchronously, when moving to contact limit block 16, inclined block 15 extrudes limit block 16 respectively, so that two groups of limit block 16 move towards each other, when limit block 16 moves, spring 27 elongates, when moving to limit aluminium product, the operator can turn off hydraulic cylinder 11, so that the aluminium product can be limited, and the stability is improved, and the quality of aluminium product is not affected.
[0027] Referring to Figures 1-4 In a preferred embodiment, two groups of sliding grooves 23 are symmetrically formed in the inside of punch bench 13, sliding grooves 23 are provided with sliding rods 24, sliding blocks 26 are arranged on the two sides of limit block 16, sliding blocks 26 slide on the surface of sliding rods 24, sliding rods 24 are provided with springs 27, one end of springs 27 is arranged on one side of sliding blocks 26, the other end of springs 27 is arranged in sliding grooves 23, limit block 16 is provided with inclined plates, the inclined plates are arranged in matching with inclined blocks 15, through the mutual cooperation of inclined block 15, limit block 16, inductor 2, inductive switch 21 and non-slip mat 17, when the operator needs to process the heat generated by the aluminium product during stamping, when inclined block 15 moves to the inside of limit block 16, inductor 2 can induct with inductive switch 21, after induction, hair dryer 22 is started to process the heat generated by the aluminium product, so that the flattening quality of the aluminium product can be further improved, and non-slip mat 17 is arranged on the side of two groups of limit block 16, so that the stability of the aluminium product can be further improved, and the operator can use it conveniently.
[0028] Referring to Figures 1-4In a preferred embodiment, the surface of the shell 12 is provided with a limiting groove 28, the inside of the limiting groove 28 is provided with a limiting rod 29, one side of the limiting rod 29 is provided with a connecting plate, the connecting plate is fixed to one side of the blower 22, one side of the stamping table 13 is provided with a controller 19, by arranging the controller 19, the hydraulic cylinder 11, the inductor 2 and the inductive switch 21 can be controlled, the blower 22 is arranged obliquely, the side of the two groups of limiting blocks 16 facing each other is provided with a non-slip pad 17, by arranging the non-slip pad 17, by arranging the non-slip pad 17 on the side of the two groups of limiting blocks 16 facing each other, the stability of the aluminum product can be further improved, the inside of the sliding groove 23 is provided with a processing table 25, one side of the shell 12 is provided with a wind box 18.
[0029] Specifically, the working process or working principle of the aluminum material flattening device is as follows: in the process of stamping the aluminum product, the conventional device is to place the aluminum product on the processing table 25, and then use the stamping machine to flatten the aluminum product in the mold. Although this method can perform stamping operation on the aluminum product, the aluminum product may be displaced or shaken during stamping, thereby affecting the quality of the aluminum product, and heat may be generated during the stamping of the aluminum product, thereby affecting the processing quality of the aluminum product, which is not convenient for the operator to use. Therefore, the technical scheme can solve the above problems. When the operator needs to flatten the aluminum product, the operator can first place the die and the aluminum product on the center of the stamping table 13, and then the operator can start the hydraulic cylinder 11 through the controller 19. The hydraulic cylinder 11 drives the mounting plate 14 to move downward, when the mounting plate 14 moves downward, the two groups of symmetrical inclined blocks 15 at the bottom of the mounting plate 14 move downward synchronously, when the inclined blocks 15 contact the limiting blocks 16, the inclined blocks 15 press the limiting blocks 16 respectively, thereby moving the two groups of limiting blocks 16 towards each other. When the limiting blocks 16 move, the springs 27 are elongated. When the aluminum product is limited, the operator can close the hydraulic cylinder 11, thereby limiting the aluminum product and improving its stability without affecting the quality of the aluminum product. When the stamping is completed, the operator controls the hydraulic cylinder 11 to move upward, and the springs 27 rebound to return the limiting blocks 16 to the original position. When the operator needs to process the heat generated during the stamping of the aluminum product, the operator can move the inclined blocks 15 into the limiting blocks 16, the inductor 2 can be inducted with the inductive switch 21, and the blower 22 can be started to process the heat generated by the aluminum product, thereby further improving the flattening quality of the aluminum product. By arranging the non-slip pad 17 on the side of the two groups of limiting blocks 16 facing each other, the stability of the aluminum product can be further improved, which is convenient for the operator to use. Thus, all processes are completed.
[0030] It should be noted that the hydraulic cylinder 11, the inductor 2, the inductive switch 21 and the controller 19 are all electrically connected with an external power supply and are devices or equipment existing in the prior art or devices or equipment that can be realized in the prior art, and the power supply, specific components and principles thereof are clear to those skilled in the art, and thus will not be described in detail.
Claims
1. An aluminum material flattening device, comprising a shell (12) and a punching table (13), wherein the punching table (13) is arranged on the top of the shell (12), characterized in that, the inside of the shell (12) is provided with a hydraulic cylinder (11), the bottom of the hydraulic cylinder (11) is provided with a mounting plate (14), the bottom of the mounting plate (14) is provided with two groups of inclined blocks (15) in a symmetrical manner, and the top of the punching table (13) is slidably provided with two groups of limiting blocks (16); an inductor (2) is arranged in two groups, and the two groups of inductors (2) are arranged on the opposite sides of the two groups of inclined blocks (15), respectively, the inside of the two groups of limiting blocks (16) is provided with an induction switch (21), and the front of the shell (12) is provided with a blower (22).
2. The apparatus according to claim 1, wherein The inside of the punching table (13) is provided with two groups of sliding grooves (23) in a symmetrical manner.
3. The apparatus according to claim 2, wherein Both sides of the limiting block (16) are provided with a sliding block (26), and the sliding block (26) slides on the surface of the sliding rod (24).
4. The apparatus according to claim 3, wherein The surface of the sliding rod (24) is provided with a spring (27), one end of the spring (27) is arranged on one side of the sliding block (26), and the other end of the spring (27) is arranged in the sliding groove (23).
5. The apparatus according to claim 4, wherein The inside of the limiting block (16) is provided with an inclined plate, and the inclined plate is arranged in a matched manner with the inclined block (15).
6. The apparatus according to claim 5, wherein The surface of the shell (12) is provided with a limiting groove (28), the inside of the limiting groove (28) is provided with a limiting rod (29), one side of the limiting rod (29) is provided with a connecting plate, and the connecting plate is fixed on one side of the blower (22).
7. The apparatus according to claim 6, wherein One side of the punching table (13) is provided with a controller (19), and the blower (22) is arranged in an inclined manner.
8. The apparatus according to claim 7, wherein The opposite sides of the two groups of limiting blocks (16) are provided with anti-skid pads (17), the inside of the sliding groove (23) is provided with a processing table (25), and one side of the shell (12) is provided with a wind box (18).