A flexible photovoltaic module framing machine

By designing synchronous pushing and limiting support components for the flexible photovoltaic module framing machine, the problem of synchronous movement and accurate positioning of the frame during the installation of flexible photovoltaic modules was solved, achieving efficient and accurate framing results.

CN223606098UActive Publication Date: 2025-11-28TANGSHAN HAITAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423072072.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-28
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing conventional photovoltaic module framing equipment cannot meet the production needs of flexible photovoltaic modules. During installation, bulging or sagging is prone to occur, affecting the frame assembly yield. Furthermore, flexible modules without aluminum foil require the installation of three frames before erecting the last frame, which is inconvenient to operate.

Method used

A flexible photovoltaic module framing machine was designed, comprising a synchronous pushing component and a limiting support component. Through the cooperation of structures such as guide frame, moving frame, rotary disk, fixed column, moving column, connecting rod and frame bracket, the synchronous movement and accurate positioning of the four frames are achieved. Combined with structures such as telescopic cylinder, pallet, round rod, frame and baffle, the accurate splicing of photovoltaic modules and frames is ensured.

Benefits of technology

It enables the synchronous movement and accurate positioning of the four frames of flexible photovoltaic modules, avoiding splicing errors, improving installation efficiency and frame yield, and simplifying the operation process.

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Abstract

The utility model relates to photovoltaic module production technical field, propose a kind of flexible photovoltaic module frame assembling machine, including bottom plate and outer frame, outer frame is fixed on the surface of bottom plate, central frame is arranged in outer frame, synchronous pushing assembly is arranged between central frame and outer frame, limiting support assembly is arranged on bottom plate, synchronous pushing assembly includes several guide frames, guide frame is fixed between the opposite four sides of central frame and the inner surface of outer frame, outer frame bottom is fixedly connected with driving motor, and driving motor output end is provided with rotary disc. Through the above technical scheme, the flexible assembly without aluminum foil in the related art is greater in flexibility, needs to install three frames first and then install the last frame vertically, and the problem of inconvenient operation is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic module production technical field, specifically, relate to a kind of flexible photovoltaic module frame assembling machine. BACKGROUND

[0002] With the increasingly accelerated development of photovoltaic industry, the types of photovoltaic modules are also more and more, and the flexible photovoltaic module, as a new type of module with lighter weight, thinner thickness and better flexibility, is favored by the market. Compared with conventional photovoltaic modules, the flexible photovoltaic module has the characteristics of "light, thin, flexible and bendable", and can be applied not only to industrial and commercial color steel tile roofs, uneven roof, residential tile house and other distributed power stations, but also to special landscape lamps, portable power sources and robots, so it has a wide range of application and high use value.

[0003] At present, in order to strengthen the stability of the installation of the flexible photovoltaic module, it is necessary to frame the flexible photovoltaic module. Since the flexible photovoltaic module is relatively soft and the installation method is different from that of conventional modules, the existing conventional photovoltaic module framing equipment cannot meet the production needs of the flexible photovoltaic module. The flexible photovoltaic module has high requirements for the flatness of the module, otherwise the yield of the framing will be affected due to the arching or sagging of the module during installation. In order to better adhere the flexible photovoltaic module to the frame, two back support frames need to be added to the back of the module, and the back support frames need to be fixedly connected to the long frame to support the flexible photovoltaic module from the back.

[0004] The existing technology generally uses manual method to install the frame of the flexible photovoltaic module, and different installation methods need to be selected according to the type of the product during installation. For example, the flexible module without aluminum foil needs to install three frames first and then install the last frame vertically, which is inconvenient to operate.

[0005] Therefore, the above problems are improved. UTILITY MODEL CONTENTS

[0006] The utility model provides a kind of flexible photovoltaic module frame assembling machine, solve the problem that flexible module without aluminum foil in the related art is more flexible, needs to install three frames first and then install the last frame vertically, which is inconvenient to operate.

[0007] The technical scheme of the utility model is as follows: including

[0008] The bottom plate and the outer frame are fixed on the surface of the bottom plate.

[0009] The center frame and the synchronous pushing assembly are arranged between the center frame and the outer frame.

[0010] A limiting support assembly is arranged on the bottom plate.

[0011] The synchronous pushing assembly comprises a plurality of guide frames fixed between the center frame and the inner surface of the outer frame, and a driving motor fixedly connected to the bottom of the outer frame, and a rotating disc arranged at the output end of the driving motor.

[0012] As a further technical solution, the rotating disc is rotationally connected to the bottom of the center frame, a plurality of moving frames are slidably connected to the guide frames, a plurality of fixed columns are arranged on the surface of the rotating disc, and a plurality of moving columns are arranged at the bottom of the moving frame.

[0013] As a further technical solution, a connecting rod is rotationally and sleevedly connected between the fixed column and the moving column, a frame bracket is arranged at the top of the moving frame, and the frame bracket has an L-shaped cross section.

[0014] As a further technical solution, the limiting support assembly comprises a plurality of notches, the notches are arranged on the surface of the center frame, a telescopic cylinder is arranged in the notch, and a supporting plate is connected to the output end of the telescopic cylinder.

[0015] As a further technical solution, a plurality of round rods are fixedly arranged on the surface of the bottom plate, a frame is arranged at the upper end of the round rod, a plurality of vertical columns are fixedly arranged on the surface of the bottom plate, a blocking frame is arranged at the upper end of the vertical column, and the blocking frame is located between the frame brackets.

[0016] As a further technical solution, the frame has the same shape as the supporting plate, and the overall size of the frame is larger than the size of the supporting plate.

[0017] As a further technical solution, the frame is lower than the bottom surface of the frame bracket, a notch is arranged at the side end surface of the moving frame, and the notch corresponds to the position of the frame.

[0018] As a further technical solution, the blocking frame is fitted to the frame brackets on the opposite sides.

[0019] The working principle and beneficial effects of the present application are as follows:

[0020] 1. The synchronous pushing assembly is arranged in the present application, and through the interaction of the guide frame, the moving frame, the rotating disc, the fixed column, the moving column and the frame bracket, the four frame brackets can be simultaneously pulled and moved through the cooperation of the rotating action of the plurality of connecting rods, so that the four frames are synchronously moved to complete splicing, without splicing error, and with good installation effect.

[0021] 2. This utility model is equipped with a limiting support component. Through the interaction of structures such as telescopic cylinder, support plate, round rod, frame and baffle, the photovoltaic module and the frame can be positioned respectively, so that the photovoltaic module and the frame can be accurately spliced ​​without error. Attached Figure Description

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is an isometric sectional view of the present invention;

[0025] Figure 3 This is an isometric sectional view of the present invention from another perspective;

[0026] Figure 4 Appendix to this utility model Figure 2 Enlarged view of part A in the middle;

[0027] In the diagram: 1. Base plate; 2. Outer frame; 3. Central frame; 4. Synchronous push assembly; 4-1. Guide frame; 4-2. Drive motor; 4-3. Rotary disk; 4-4. Moving frame; 4-5. Fixed column; 4-6. Moving column; 4-7. Connecting rod; 4-8. Frame bracket; 5. Limiting support assembly; 5-1. Notch; 5-2. Telescopic cylinder; 5-3. Support plate; 5-4. Round rod; 5-5. Frame; 5-6. Column; 5-7. Stop; 6. Notch. Detailed Implementation

[0028] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0029] like Figures 1-4 As shown, this embodiment proposes a flexible photovoltaic module framing machine, including...

[0030] The base plate 1 and the outer frame 2 are fixed to the surface of the base plate 1;

[0031] The central frame 3 and the synchronous push assembly 4 are arranged inside the outer frame 2, and the synchronous push assembly 4 is arranged between the central frame 3 and the outer frame 2.

[0032] Limiting support component 5 is mounted on base plate 1;

[0033] The synchronous pushing assembly 4 comprises a plurality of guide frames 4-1 fixed between the center frame 3 and the inner surface of the outer frame 2 opposite to the four sides, a driving motor 4-2 fixedly connected at the bottom of the outer frame 2, a rotating disc 4-3 provided at the output end of the driving motor 4-2, the rotating disc 4-3 being rotatably connected to the bottom of the center frame 3, a moving frame 4-4 slidably connected to each of the guide frames 4-1, a plurality of fixed columns 4-5 provided on the surface of the rotating disc 4-3, a plurality of moving columns 4-6 provided at the bottom of the moving frame 4-4, a connecting rod 4-7 rotatably sleeved between the fixed column 4-5 and the moving column 4-6, and a frame bracket 4-8 provided at the top of the moving frame 4-4 and having an L-shaped cross section.

[0034] In this embodiment, in order to realize the effect of synchronous movement and splicing of the four frames, the synchronous pushing assembly 4 is designed, four groups of guide frames 4-1 are arranged in the inner portion of the outer frame 2, and the center frame 3 is fixed together, the driving motor 4-2 and the rotating disc 4-3 are arranged at the bottom of the outer frame 2, the rotating disc 4-3 is controlled to rotate by the driving motor 4-2, four fixed columns 4-5 are arranged on the surface of the rotating disc 4-3, the moving frame 4-4 is slidably connected to each of the guide frames 4-1 and provided with the moving column 4-6 at the lower end, the connecting rod 4-7 is rotatably sleeved between the fixed column 4-5 and the moving column 4-6, when the rotating disc 4-3 rotates, the connecting rod 4-7 is pulled by the fixed column 4-5, the connecting rod 4-7 rotates to change the angle and pulls the moving frame 4-4, so that the four moving frames 4-4 are synchronously moved to the center, the L-shaped frame bracket 4-8 is arranged at the top of the moving frame 4-4, the photovoltaic module frame can be placed on the frame bracket 4-8, and the four frames are spliced by moving the frame bracket 4-8.

[0035] Further, the limiting and supporting assembly 5 comprises a plurality of notches 5-1, the notches 5-1 are arranged on the surface of the center frame 3, a telescopic cylinder 5-2 is arranged in each of the notches 5-1, a supporting plate 5-3 is connected to the output end of the telescopic cylinder 5-2, a plurality of round rods 5-4 are fixedly arranged on the surface of the bottom plate 1, a frame 5-5 is arranged at the upper end of each of the round rods 5-4, a plurality of vertical columns 5-6 are fixedly arranged on the surface of the bottom plate 1, a blocking frame 5-7 is arranged at the upper end of each of the vertical columns 5-6, and the blocking frame 5-7 is located between the frame brackets 4-8.

[0036] In order to realize the effect of supporting the flexible photovoltaic module, a limiting support assembly 5 is designed in the embodiment, four openings 5-1 are formed on the surface of the center frame 3, telescopic cylinders 5-2 are installed in the openings 5-1, and supporting plates 5-3 are connected to the output ends of the telescopic cylinders 5-2, the surface of the supporting plate 5-3 is used for placing the photovoltaic module, four cylinders are further arranged on the base plate 1, frames 5-5 are fixed to the upper ends of the cylinders, the frames 5-5 are used for limiting and keeping the photovoltaic module in the center, and the photovoltaic module can be lifted by the supporting plate 5-3 to be separated from the frames 5-5, four vertical columns 5-6 are further arranged on the base plate 1, and blocking frames 5-7 are fixed to the upper ends of the vertical columns 5-6, the blocking frames 5-7 are used for limiting the frame.

[0037] Further, the frame 5-5 has the same shape as the supporting plate 5-3, and the overall size of the frame 5-5 is larger than the size of the supporting plate 5-3.

[0038] In the embodiment, the same shape enables the supporting plate 5-3 to cooperate with the frame 5-5 to accurately position the photovoltaic module and keep the photovoltaic module in the center position, thereby facilitating the butt joint with the frame.

[0039] Further, the frame 5-5 is lower than the bottom surface of the frame supporting frame 4-8, and a notch 6 is formed on the side end surface of the moving frame 4-4, and the notch 6 corresponds to the position of the frame 5-5.

[0040] In the embodiment, the notch 6 is formed to avoid the frame 5-5, so that the movement of the moving frame 4-4 is not limited by the frame 5-5.

[0041] Further, the blocking frame 5-7 is fitted with the opposite two frame supporting frames 4-8 on the two sides.

[0042] In the embodiment, the blocking frame 5-7 is fitted with the frame supporting frame 4-8, and the movement of the frame is not affected.

[0043] When the frame is used, the frame is placed in the frame supporting frame 4-8, the photovoltaic module is placed on the supporting plate 5-3 and corrected by the frame 5-5, then the telescopic cylinder 5-2 is started to lift the photovoltaic module, the driving motor 4-2 is started to control the rotation of the rotating disc 4-3, the moving frame 4-4 is pulled along the guide frame 4-1 through the connection rod 4-7, and the four frame supporting frames 4-8 are close to the photovoltaic module until the frame supporting frames 4-8 are connected to the photovoltaic module, and then the photovoltaic module is removed.

[0044] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A flexible photovoltaic module framing machine characterized by, Comprising The bottom plate (1) and the outer frame (2) are fixed on the surface of the bottom plate (1); The center frame (3) is arranged in the outer frame (2), and the synchronous pushing assembly (4) is arranged between the center frame (3) and the outer frame (2); The limiting support assembly (5) is arranged on the bottom plate (1); The synchronous pushing assembly (4) comprises a plurality of guide frames (4-1), the guide frames (4-1) are fixed between the opposite four sides of the center frame (3) and the inner surface of the outer frame (2), the bottom of the outer frame (2) is fixedly connected with a driving motor (4-2), and the output end of the driving motor (4-2) is provided with a rotating disc (4-3).

2. A flexible photovoltaic module assembly frame according to claim 1, wherein, The rotating disc (4-3) is rotatably connected with the bottom of the center frame (3), a plurality of moving frames (4-4) are slidably connected to the guide frames (4-1), a plurality of fixed columns (4-5) are arranged on the surface of the rotating disc (4-3), and a plurality of moving columns (4-6) are arranged on the bottom of the moving frame (4-4).

3. A flexible photovoltaic module assembly frame according to claim 2, wherein, The fixed column (4-5) and the moving column (4-6) are rotatably connected with the connecting rod (4-7), the top of the moving frame (4-4) is provided with a frame bracket (4-8), and the frame bracket (4-8) is in L-shaped structure in cross section.

4. A flexible photovoltaic module assembly frame according to claim 3, wherein, The limiting support assembly (5) comprises a plurality of notches (5-1), the notches (5-1) are arranged on the surface of the center frame (3), the notches (5-1) are provided with telescopic cylinders (5-2), and the output ends of the telescopic cylinders (5-2) are connected with supporting plates (5-3).

5. A flexible photovoltaic module assembly frame according to claim 4, wherein, The surface of the bottom plate (1) is fixedly connected with a plurality of circular rods (5-4), the upper end of the circular rod (5-4) is provided with a frame (5-5), the surface of the bottom plate (1) is fixedly connected with a plurality of vertical columns (5-6), the upper end of the vertical column (5-6) is provided with a blocking frame (5-7), and the blocking frame (5-7) is located between the frame bracket (4-8).

6. A flexible photovoltaic module assembly frame according to claim 5, wherein, The frame (5-5) and the supporting plate (5-3) are in the same shape, and the overall size of the frame (5-5) is larger than the size of the supporting plate (5-3).

7. A flexible photovoltaic module assembly frame according to claim 5, wherein, The frame (5-5) is lower than the bottom surface of the frame bracket (4-8), the side end surface of the moving frame (4-4) is provided with a notch (6), and the notch (6) corresponds to the position of the frame (5-5).

8. A flexible photovoltaic module assembly frame according to claim 5, wherein, The blocking frame (5-7) is fitted with the opposite frame bracket (4-8) on both sides.