Winding device for polyester-cotton gray fabric production
By introducing a cleaning mechanism and a winding mechanism into the production process of polyester-cotton grey fabric, a winding device for polyester-cotton grey fabric production is designed. This design addresses some technical problems existing in the current technology for polyester-cotton grey fabric production. The cleaning mechanism cleans impurities from the fabric surface using components such as cleaning rollers, static eliminators, fans, and vacuum cleaners. The winding mechanism utilizes an electric push rod to achieve rapid replacement of the winding rollers, improving cleanliness and production efficiency.
Patent Information
- Application Number
- CN202520061452.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-11
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-11
AI Technical Summary
The existing winding equipment used in the production of polyester-cotton grey fabric lacks an effective dust removal device, which makes it impossible to clean the floating dust and adhering short fibers on the fabric surface in a timely manner, affecting cleanliness and product quality. At the same time, the process of changing the roll of fabric requires external equipment or manual operation, which reduces production efficiency and increases costs.
A winding device for polyester-cotton grey fabric production, including a cleaning mechanism and a winding mechanism, was designed. The cleaning mechanism cleans impurities on the fabric surface using components such as cleaning rollers, static eliminators, fans, and vacuum cleaners. The winding mechanism uses an electric push rod to achieve rapid replacement of the winding rollers, improving cleanliness and production efficiency.
It effectively removes impurities from the fabric surface, prevents static electricity from attracting dust, improves product quality, and simplifies the replacement of the take-up roller through the electric push rod, thereby increasing production efficiency and reducing costs.
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Figure CN223606717U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polyester grey cloth production technical field especially, relates to a kind of winding device for polyester grey cloth production. BACKGROUND
[0002] Polyester grey cloth production refers to the mixing of polyester and cotton fiber according to certain proportion, through opening, carding, drawing, roving, spinning, bobbin winding, weaving and other processes, finally, the grey cloth that is not printed and finished is made, the grey cloth has good wear resistance and moisture absorption and perspiration performance, and is widely used in clothing, home textile and other fields.
[0003] In the existing polyester grey cloth production winding device, there are some technical problems, first, in the winding process, usually no effective dust removal device is set, so that the floating dust on the surface of cloth and the adhered short fibers cannot be cleaned in time. The existence of these impurities not only affects the cleanliness of cloth, but also may adversely affect the subsequent processing process, thereby reducing the quality of final product, in addition, in the process of changing cloth roll, external equipment or manual lifting is needed to place after winding operation can be carried out, which not only reduces production efficiency, but also increases production cost. UTILITARIAN CONTENT
[0004] One purpose of the utility model is to propose a kind of winding device for polyester grey cloth production, the utility model is to solve the problem that some technical problems exist in the existing polyester grey cloth production winding device in the above background, first, in the winding process, usually no effective dust removal device is set, so that the floating dust on the surface of cloth and the adhered short fibers cannot be cleaned in time. The existence of these impurities not only affects the cleanliness of cloth, but also may adversely affect the subsequent processing process, thereby reducing the quality of final product, in addition, in the process of changing cloth roll, external equipment or manual lifting is needed to place after winding operation can be carried out, which not only reduces production efficiency, but also increases production cost.
[0005] According to the winding device for polyester grey cloth production of the utility model embodiment, it comprises:
[0006] Traction mechanism, including rack, the rack top is fixedly provided with support symmetrically, the support top is provided with adjustable pressure assembly;
[0007] The cleaning mechanism is installed on the top of the frame in the traction mechanism, and is used for cleaning the surface of the polyester cotton fabric, wherein the cleaning mechanism comprises two cleaning rollers which are rotatably arranged on the support through bearing seats, one end of the cleaning roller is provided with a transmission assembly, the cleaning roller is fixedly arranged on the output end of the first motor, a cleaning box is arranged below the cleaning roller, a dust collector, a fan and an electrostatic eliminator are sequentially fixedly arranged in the cleaning box from bottom to top, a ventilation frame is fixedly arranged on one end of the fan, and a cleaning brush is fixedly arranged on one side of the ventilation frame.
[0008] The winding mechanism is installed on one side of the frame in the traction mechanism, and is used for conveniently replacing the winding roller, wherein the winding mechanism comprises a first stand and a second stand, the top of the first stand and the top of the second stand are respectively fixedly provided with a bayonet frame and a mounting frame, a driving assembly for driving the winding roller to rotate is mounted on one side of the first stand, a supporting shaft is arranged between the bayonet frame and the mounting frame, the winding roller is rotatably arranged outside the supporting shaft, and a second electric push rod is rotatably arranged between the second stand and the frame.
[0009] Preferably, the frame is internally and respectively fixedly provided with an air cushion, a rubber coating roller and a broken cloth detection sensor, and the air cushion, the rubber coating roller and the broken cloth detection sensor are all installed above the polyester cotton fabric.
[0010] Preferably, the adjustable pressure assembly comprises a movable seat, a screw rod is rotatably arranged on the top of the movable seat, the movable seat is movably arranged in the support, the screw rod is threadedly arranged in the support, a conveying roller is rotatably arranged between the two movable seats and the support, and a knob is fixedly arranged on the top of the screw rod.
[0011] Preferably, the transmission assembly is composed of a driving wheel, a transmission wheel and a transmission belt.
[0012] Preferably, the first stand is fixedly arranged on the inclined angle side of the frame, and the second stand is rotatably arranged on one side of the frame.
[0013] Preferably, the driving assembly comprises a support arm, a first electric push rod is fixedly arranged on one end of the support arm, and a second motor is fixedly arranged on the output end of the first electric push rod.
[0014] Preferably, the supporting shaft and the second motor are snap-fitted.
[0015] The beneficial effects of the utility model are as follows:
[0016] The utility model discloses a cleaning mechanism is set up, effectively avoided the problem that the impurity influenced the product quality of terry cotton grey cloth, utilizes adjustable pressure assembly cooperation air cushion and rubber coating roller to level cloth in use, prevents the wrinkle from producing, then utilizes first motor and transmission assembly drive two clean rollers synchronous rotation to the surface of terry cotton grey cloth in the traction process is adhered or attracts the impurity, enters the inside of cleaning tank in succession, and the static electricity on cloth is eliminated by the static electricity eliminator that the cleaning tank inside is equipped with, prevents electrostatic attraction dust, then passes the fan and cleaning brush to remove the dust and small impurity on cloth surface, finally utilizes dust catcher to suck away the dust and impurity that the cleaning process produced, thereby avoiding the wrinkle and still having the effect of cleaning simultaneously, therefore the device can effectively improve the quality and production efficiency of grey cloth;
[0017] The utility model discloses a winding mechanism is set up, and winding mechanism utilizes second electric push rod to drive second standpost to carry out circumferential rotation, when replacing winding roller, first electric push rod will pull back second motor, make its second motor's output and the support axle that loads winding roller are separated, when this can drive second electric push rod, make second standpost drive the support axle that loads winding roller half -arc rotation to ground, so that winding roller quick replacement, anyway, when winding roller is installed in position, drive first electric push rod make second motor's output and the support axle that loads winding roller are re -engaged, like this can implement again winding operation, therefore this structure can effectively improve the winding efficiency of terry cotton grey cloth production. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and are used to explain the present application, and do not constitute a limitation on the present application. In the drawings:
[0019] Figure 1 It is a three-dimensional structure schematic view of one side of the winding device for terry cotton grey cloth production that the utility model proposes;
[0020] Figure 2 It is a three-dimensional structure schematic view of the other side of the winding device for terry cotton grey cloth production that the utility model proposes;
[0021] Figure 3 It is the internal structure schematic view of the winding device for terry cotton grey cloth production that the utility model proposes;
[0022] Figure 4 It is the static electricity eliminator structure schematic view of the winding device for terry cotton grey cloth production that the utility model proposes;
[0023] In the figure: 1, traction mechanism; 101, rack; 102, support; 103, movable seat; 104, screw; 105, knob; 106, conveying roller; 107, air cushion; 108, rubber coating roller; 109, broken cloth detection sensor; 2, cleaning mechanism; 201, cleaning roller; 202, bearing seat; 203, transmission assembly; 204, first motor; 205, cleaning box; 206, dust collector; 207, fan; 208, ventilation frame; 209, cleaning brush; 210, static eliminator; 3, winding mechanism; 301, first stand; 302, bayonet frame; 303, support arm; 304, first electric push rod; 305, second motor; 306, second electric push rod; 307, second stand; 308, mounting frame; 309, support shaft; 310, winding roller. DETAILED DESCRIPTION
[0024] The utility model will be explained in further detail now in combination with the drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the utility model in a schematic manner, so they only show the components related to the utility model.
[0025] REFERENCE Figures 1-4 A winding device for polyester cotton gray fabric production, comprising:
[0026] The traction mechanism 1 comprises a rack 101, the rack 101 is symmetrically provided with supports 102 on the top, the supports 102 are provided with adjustable pressure assemblies on the top, the rack 101 is internally fixedly provided with air cushions 107, rubber coating rollers 108 and broken cloth detection sensors 109, the air cushions 107, the rubber coating rollers 108 and the broken cloth detection sensors 109 are all installed above the polyester cotton gray fabric, in the rack 101, the air cushions 107, the rubber coating rollers 108 and the broken cloth detection sensors 109 are sequentially installed above the polyester cotton gray fabric, the air cushions 107 are used to reduce the friction between the cloth and the device, the rubber coating rollers 108 ensure the stable movement of the cloth, and the broken cloth detection sensors 109 monitor the cloth state in real time to prevent broken cloth accidents, such a design not only improves the cleanliness of the cloth, but also facilitates operation and maintenance, greatly improves the production efficiency and product quality;
[0027] The cleaning mechanism 2 is installed on the top of the frame 101 in the traction mechanism 1, which is used to clean the surface of the polyester cotton fabric. The cleaning mechanism 2 includes two cleaning rollers 201, which are rotatably arranged with the support 102 through the bearing seat 202. One end of the cleaning roller 201 is provided with a transmission assembly 203, and the cleaning roller 201 is fixedly arranged on the output end of the first motor 204. A cleaning box 205 is arranged below the cleaning roller 201. A dust collector 206, a fan 207 and an electrostatic eliminator 210 are sequentially fixedly arranged inside the cleaning box 205 from bottom to top. One end of the fan 207 is fixedly provided with a ventilation frame 208, and one side of the ventilation frame 208 is fixedly provided with a cleaning brush 209. The first motor and the transmission assembly are used to drive the two cleaning rollers to rotate synchronously, so as to remove the dirt adhered to the surface of the polyester cotton fabric during the traction process. Then the polyester cotton fabric enters the inside of the cleaning box, and the electrostatic eliminator arranged in the cleaning box eliminates the static electricity on the fabric to prevent the static electricity from attracting dust. Then the dust and small impurities on the surface of the fabric are removed by the fan and the cleaning brush. Finally, the dust and impurities generated during the cleaning process are sucked away by the dust collector.
[0028] The winding mechanism 3 is installed on one side of the frame 101 in the traction mechanism 1, which is used to facilitate the replacement of the winding roller. The winding mechanism 3 includes a first stand 301 and a second stand 307. The top of the first stand 301 and the second stand 307 is fixedly provided with a bayonet frame 302 and a mounting frame 308 respectively. A driving assembly for driving the winding roller 310 to rotate is installed on one side of the first stand 301. A support shaft 309 is arranged between the bayonet frame 302 and the mounting frame 308. The winding roller 310 is rotatably arranged outside the support shaft 309. A second electric push rod 306 is rotatably arranged between the second stand 307 and the frame 101. The second electric push rod is used to drive the second stand to rotate in a circle. When replacing the winding roller, the first electric push rod pulls back the second motor, so that the output end of the second motor is separated from the support shaft loaded with the winding roller. At this time, the second electric push rod is driven, so that the second stand drives the support shaft loaded with the winding roller to rotate by half an arc to the ground, so as to quickly replace the winding roller.
[0029] In the embodiment 1, the adjustable pressure assembly includes a movable seat 103, a screw rod 104 rotatably arranged on the top of the movable seat 103, and the movable seat 103 movably arranged in the support 102. The screw rod 104 is threadedly arranged in the support 102. Two movable seats 103 and supports 102 are rotatably arranged with conveying rollers 106. A knob 105 is fixedly arranged on the top of the screw rod 104. By rotating the knob 105, the pressure of the conveying roller 106 can be adjusted. The transmission assembly 203 is composed of a driving wheel, a transmission wheel and a transmission belt, which ensures the stable operation of the conveying roller 106. Such design enables the operator to easily adjust the conveying pressure according to different fabric characteristics to adapt to production requirements.
[0030] In the embodiment 2, the first upright column 301 is fixedly arranged on the bevel edge of the frame 101, the second upright column 307 is rotatably arranged on one side of the frame 101, and the driving assembly comprises a support arm 303, one end of the support arm 303 is fixedly provided with a first electric push rod 304, the output end of the first electric push rod 304 is fixedly provided with a second motor 305 for providing power, and the support shaft 309 is clamped between the second motor 305, so that the transmission efficiency and stability are ensured.
[0031] Working principle: first, the frame 101 in the traction mechanism 1 is symmetrically fixed with a support 102 on the top, and an adjustable pressure assembly is arranged on the top, which comprises a movable seat 103 and a screw rod 104, the movable seat 103 is rotatably arranged with a conveying roller 106 inside, and the top of the screw rod 104 is fixedly provided with a knob 105, by rotating the knob 105, the pressure of the conveying roller 106 can be adjusted to adapt to different cloth characteristics, the transmission assembly 203 is composed of a driving wheel, a transmission wheel and a transmission belt, which ensures the stable operation of the conveying roller 106, then, the cleaning mechanism 2 is installed on the top of the frame 101, which comprises two cleaning rollers 201 rotatably arranged with the support 102 through a bearing seat 202, the cleaning roller 201 is connected with the transmission assembly 203 and the first motor 204 at one end, and a cleaning box 205 is arranged below, the cleaning box 205 is fixedly provided with a dust collector 206, a fan 207 and an electrostatic eliminator 210 in sequence inside, the fan 207 cleans the surface of the cloth through the ventilation frame 208 and the cleaning brush 209, and the electrostatic eliminator 210 eliminates the static electricity on the cloth to prevent dust adsorption, finally, the winding mechanism 3 is installed on one side of the frame 101, which comprises a first upright column 301 and a second upright column 307, and a clamping bracket 302 and a mounting bracket 308 are fixedly arranged on the top, the support shaft 309 is rotatably arranged with a winding roller 310 outside, the second upright column 307 is rotatably connected with the frame 101 through the second electric push rod 306, when the winding roller is replaced, the first electric push rod 304 pulls back the second motor 305, so that it is separated from the support shaft 309, then the second electric push rod 306 is driven to make the second upright column 307 drive the winding roller 310 to rotate to the ground, which is convenient for replacement, and the whole device realizes the stable traction, cleaning and winding of the polyester cotton gray cloth through the cooperative work of these mechanisms, and improves the production efficiency and product quality.
[0032] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A winding device for producing a polyester cotton gray fabric, characterized in that Include: Traction mechanism (1), including frame (101), the top of the frame (101) is symmetrically fixed with support (102), the top of the support (102) is provided with adjustable pressure assembly; Cleaning mechanism (2) is installed on the top of the frame (101) in the traction mechanism (1), which is used for realizing the surface cleaning of polyester gray fabric, wherein the cleaning mechanism (2) comprises two cleaning rollers (201), the cleaning rollers (201) are rotatably arranged on the support (102) through bearing seat (202), one end of the cleaning roller (201) is provided with transmission assembly (203), the cleaning roller (201) is fixedly arranged on the output end of the first motor (204), the lower side of the cleaning roller (201) is provided with cleaning box (205), the inside of the cleaning box (205) is sequentially fixedly provided with dust collector (206), fan (207) and static eliminator (210) from bottom to top, one end of the fan (207) is fixedly provided with ventilation frame (208), one side of the ventilation frame (208) is fixedly provided with cleaning brush (209); Winding mechanism (3) is installed on one side of the frame (101) in the traction mechanism (1), which is used for realizing the replacement of the winding roller, wherein the winding mechanism (3) comprises first column (301) and second column (307), the top of the first column (301) and the second column (307) is fixedly provided with bayonet frame (302) and mounting frame (308) respectively, one side of the first column (301) is provided with driving assembly for driving winding roller (310) to rotate, support shaft (309) is arranged between the bayonet frame (302) and the mounting frame (308), winding roller (310) is rotatably arranged on the outer side of the support shaft (309), second electric push rod (306) is rotatably arranged between the second column (307) and the frame (101).
2. The winding device for producing polyester cotton grey fabric according to claim 1, characterized in that, The inside of the frame (101) is fixedly provided with air cushion (107), rubber coating roller (108) and broken cloth detection sensor (109) respectively, the air cushion (107), the rubber coating roller (108) and the broken cloth detection sensor (109) are all installed above the polyester gray fabric.
3. The winding device for producing polyester cotton grey fabric according to claim 1, characterized in that, The adjustable pressure assembly comprises movable seat (103), the top of the movable seat (103) is rotatably provided with screw rod (104), the movable seat (103) is movably arranged in the inside of the support (102), the screw rod (104) is screwedly arranged in the inside of the support (102), the movable seat (103) and the support (102) are rotatably arranged with conveying roller (106) between them, the top of the screw rod (104) is fixedly provided with knob (105).
4. The winding device for producing polyester cotton grey fabric according to claim 1, characterized in that, The transmission assembly (203) is composed of driving wheel, transmission wheel and transmission belt.
5. The winding device for producing polyester cotton grey fabric according to claim 1, characterized in that, The first column (301) is fixedly arranged on the inclined angle side of the frame (101), and the second column (307) is rotatably arranged on one side of the frame (101).
6. The winding device for producing polyester cotton grey fabric according to claim 1, characterized in that, The driving assembly comprises a supporting arm (303), one end of the supporting arm (303) is fixedly provided with a first electric push rod (304), and an output end of the first electric push rod (304) is fixedly provided with a second motor (305).
7. The winding device for producing polyester cotton grey fabric according to claim 1, characterized in that, The supporting shaft (309) is in clamping connection with the second motor (305).