Alloy wire bundle turnover device
By designing an alloy wire bundle flipping device, a flipping hydraulic cylinder is used to drive the flipping bracket to achieve stable flipping of the alloy wire bundle, solving the problem that existing equipment cannot be used with vertical wire feeding frames, and ensuring the stability and positioning accuracy of the wire bundle.
Patent Information
- Application Number
- CN202422679872.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing flipping equipment cannot be effectively used with vertical wire feeding racks, causing alloy wire bundles to easily unravel during the flipping process, resulting in tangled wires.
An alloy wire bundle flipping device was designed, including a flipping base and a turntable support. The flipping support is driven to rotate around the rotation axis by a flipping hydraulic cylinder, which, together with the vertical wire feeding frame, enables the rapid flipping and stable positioning of the alloy wire bundle.
It enables stable flipping of alloy wire bundles, prevents wire tangling, improves hoisting stability and positioning accuracy, and adapts to height adjustments during loading and unloading processes.
Smart Images

Figure CN223606832U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing technology, specifically to an alloy wire bundle flipping device. Background Technology
[0002] The production process of seamless welded pure calcium cored wire is as follows: uncoiling – storage cage – forming – welding – sizing – first horizontal winding – vertical pay-off frame (secondary rewinding) – straightening – second winding.
[0003] During production, the seamless pure calcium cored wire bundles are laid flat during the first winding process. During the second rewinding, the bundles need to be placed upright on a vertical pay-off stand. Since the bundles weigh 3 to 4 tons, they are often bundled with strapping, and during the turning process, the bundles are prone to unraveling, resulting in tangled wires. Furthermore, existing turning equipment cannot be used in conjunction with the vertical pay-off stand; that is, it does not allow for the turning of the vertical pay-off stand containing the alloy cables. Utility Model Content
[0004] In view of the shortcomings of existing technical solutions, this utility model aims to provide an alloy wire bundle turning device that can be used with a vertical wire feeding frame to achieve rapid turning and prevent wire tangling during the traditional packing strap turning process.
[0005] To achieve the above-mentioned objectives, one or more embodiments of this utility model provide the following technical solutions:
[0006] This utility model relates to an alloy wire bundle flipping device, including a flipping base and a turntable bracket; the flipping base includes a base bracket and a flipping bracket, and the flipping bracket is rotatably connected to the base bracket via a rotating shaft; the turntable bracket is sleeved on the positioning sleeve of the flipping bracket through its central sleeve, so as to install the turntable bracket with the alloy wire bundle wound on the flipping bracket.
[0007] One end of the tilting hydraulic cylinder is hinged to the base bracket, and the other end is hinged to the tilting bracket. When the tilting hydraulic cylinder is driven, it drives the tilting bracket to rotate around the axis of rotation to adjust the angle between the axis of the central sleeve and the horizontal plane.
[0008] Furthermore, the base support has an L-shaped structure, including a connected platform and a boss. The platform is horizontally distributed, the boss protrudes from the platform surface, and the rotation shaft is arranged at the top of the boss.
[0009] Furthermore, the flipping bracket has an L-shaped structure, including a connected flat plate and a vertical plate. The flipping bracket and the base bracket are kept separate. One end of the flipping hydraulic cylinder is hinged to the vertical plate, and the positioning sleeve is fixed to the flat plate.
[0010] Further, the rotating shaft is installed on the top end of the base support near one side of the turnover support, and a support is arranged on one side of the turnover support and extends to the outside of the turnover support to rotationally connect the rotating shaft.
[0011] Further, the turnover hydraulic cylinder is installed on the boss through a rotating seat between the top end of the boss and the top end of the platform.
[0012] Further, a pin ear is installed on the turnover support and rotationally connected to the output end of the turnover hydraulic cylinder through a pin shaft.
[0013] Further, a wire bundle bracket is arranged on the turnover support and located on one side of the positioning sleeve axis to support the alloy wire bundle wound by the turntable support.
[0014] Further, the turntable support comprises a tray, a center sleeve is arranged in the center of the tray, and a wire bundle positioning frame is arranged outside the center sleeve and connected to one end of the tray.
[0015] Further, the center sleeve is coaxially distributed with the tray, and the center sleeve is distributed in the radial direction and spaced apart from the wire bundle positioning frame.
[0016] Further, a lifting ring is connected to the top end of the center sleeve, the lifting ring is used to connect a lifting cable inserted from one end of the wire bundle positioning frame, and the lifting ring and the center sleeve are integrated.
[0017] The beneficial effects of one or more of the above technical solutions are:
[0018] 1. The turnover hydraulic cylinder is used to realize that the turnover support can be turned along the base support, the turntable support is installed on the turnover support, and the alloy wire bundle is installed on the turntable support, so that the turnover of the turntable support on which the alloy wire bundle is placed relative to the base support is realized, and the turnover device is used to realize the turnover of the turntable support, i.e., the vertical pay-off stand.
[0019] 2. The base support adopts a structure combined by a platform and a boss, the turntable support is located at a lower position above the platform when the turntable support is initially placed, and the turntable support can be adjusted to a higher position after the turntable support is turned by the turnover support, so that the height is adjusted, the loading and unloading processes are adapted, and the lifting stability and positioning accuracy are improved.
[0020] 3. The wire bundle bracket is arranged on the turnover support, and the positioning sleeve is arranged on the base platform, so that the wire bundle bracket and the positioning sleeve support the wire bundle after the wire bundle is installed on the turntable support, and the deformation of the turntable support caused by the single force of the turntable support is prevented. BRIEF DESCRIPTION OF DRAWINGS
[0021] The utility model will be further described below in combination with the drawings and embodiments.
[0022] Figure 1 is the overall structure schematic view of the utility model;
[0023] Figure 2 is the overturning base structure schematic view of the utility model;
[0024] Figure 3 is the structure schematic view of the utility model overturning the wire bundle;
[0025] Figure 4 is the structure schematic view of the utility model installing wire bundle and overturning after;
[0026] In the figure, 1, wire bundle positioning frame, 2, lifting ring, 3, turntable support, 4, tray, 5, positioning sleeve, 6, base support, 7, overturning support, 8, pin lug, 9, rotating shaft, 10, wire bundle carrier, 11, overturning hydraulic cylinder, 12, rotating seat, 13, alloy wire bundle. DETAILED DESCRIPTION
[0027] The utility model will be further explained in detail in combination with the drawings.
[0028] Please refer to Figures 1-4 The utility model relates to a kind of alloy wire bundle overturning device, including overturning base, turntable support 3.Overturning base includes base support 6 and overturning support 7, overturning support 7 is rotationally connected with base support 6 by rotating shaft 9;Turntable support 3 is connected in positioning sleeve 5 of overturning support by the center sleeve, to install the turntable support 3 of alloy wire bundle 13 being wound in overturning support 7.
[0029] Turntable support 3 is installed on overturning base, and the overturning of turntable support 3 is realized by overturning base, to realize the overturning of alloy wire bundle 13 on turntable support 3.
[0030] Wherein, overturning base includes base support 6, and base support 6 is L-shaped structure design, one end is lower than the other end, one end is platform and the other end is boss, and the plane of platform is horizontally placed.Base support 6 is used to provide the support effect to entire device, and entire device is placed on ground.
[0031] As shown in Figure 1 And Figure 2 Overturning hydraulic cylinder 11 one end articulates in base support 6, other end articulates in overturning support 7, when overturning hydraulic cylinder 22 is driven, overturning support 7 is rotated around rotating shaft 9 axis line, to adjust the included angle of center sleeve axis relative to horizontal plane.
[0032] Specifically, the overturning hydraulic cylinder 11 is installed on the boss at one end of the base support 6, and the overturning hydraulic cylinder 11 is rotationally connected with the overturning hydraulic cylinder 11 through the rotating seat 12. The overturning hydraulic cylinder 11 is rotationally connected with the boss at the central position of the boss in the vertical plane perpendicular to the boss. The boss is a hollow structure for placing the rotating hydraulic cylinder to facilitate the rotating movement of the rotating hydraulic cylinder in the vertical plane in the boss.
[0033] The end of the overturning hydraulic cylinder 11 extending out of the boss and close to the platform is rotationally connected with the overturning support 7 through the pin lug 8, wherein the pin lug 8 rotationally connects the output end of the overturning hydraulic cylinder 11 through the pin shaft. The overturning support 7 is a structure for fixing the wire bundle.
[0034] The overturning support 7 is an L-shaped structure, one end of the overturning support 7 is parallel to the boss, and the other end is parallel to the platform. The end of the overturning support 7 parallel to the boss is rotationally connected with the top of the boss through the rotating shaft 9. In order to facilitate the rotational connection of the overturning support 7 and the base support 6, the rotating shaft 9 is installed on the top end of the base support 6 close to one side of the overturning support 7, and the side of the overturning support 7 is provided with a support, which extends to the outside of the overturning support 7 to rotationally connect the rotating shaft 9.
[0035] One end of the overturning hydraulic cylinder 11 is rotationally connected with the end of the overturning support 7 parallel to the boss through the pin lug 8. The positioning sleeve 5 is arranged at the top of the end of the overturning support 7 parallel to the platform. The positioning sleeve 5 is used to be sleeved with the central sleeve in the rotating disc support 3 to realize the assembly of the rotating disc support 3 and the base support 6.
[0036] The wire bundle bracket 10 is installed on the end of the overturning support 7 parallel to the boss. When the wire bundle is sleeved into the wire bundle positioning frame, one end of the wire bundle can be supported by the wire bundle bracket 10, and the other end can be supported by the wire bundle positioning frame 1.
[0037] The rotating disc support 3 includes a tray 4, which is fixed to the overturning support 7 when the rotating disc support 3 is assembled with the overturning support 7. The tray 4 is provided with the wire bundle positioning frame 1 and the central sleeve, the central sleeve is located at the center of the rotating disc support 3, and the wire bundle positioning frame 1 is sleeved outside the central sleeve.
[0038] The top of the central sleeve is fixedly provided with a lifting ring 2, and the lifting ring 2 is an integrated structure with the central sleeve. The lifting ring 2 is lifted by a lifting device, and when the external lifting device is connected with the lifting ring 2, one end of the lifting cable on the external lifting device is inserted into the wire bundle positioning frame 1, and then the lifting ring 2 is connected. The central sleeve of the rotating disc support 3 is centered with the positioning sleeve 5 of the overturning support 7, and the central sleeve is sleeved outside the positioning sleeve 5 to realize the installation of the rotating disc support 3 on the overturning support 7.
[0039] In addition, the central sleeve is coaxially distributed with the tray 4, and the central sleeve is distributed in the radial direction and spaced apart from the wire bundle positioning frame 1.
[0040] The structural body of the wire bundle positioning frame 1 is in a cylindrical hollow structure, and a ring structure inclined to the center is arranged at the top, so as to facilitate the sleeving of the wire bundle on the wire bundle positioning frame 1.
[0041] As shown in Figure 3 When the rotary disc support 3 is installed on the turnover support 7, the rotary disc support 3 and the whole turnover support 7 are driven to rotate along the rotating shaft 9 by rotating the turnover hydraulic cylinder 11, so as to realize the 90-degree turnover of the turnover support 7 and turn the wire bundle positioning frame 1 from vertical placement to horizontal placement. The alloy wire bundle 13 is sleeved on the wire bundle positioning frame 1 under the operation of the hoisting equipment, and the axis direction of the alloy wire bundle 13 is horizontally placed at this time.
[0042] As shown in Figure 4 After the alloy wire bundle 13 is installed on the wire bundle positioning frame 1, the turnover hydraulic cylinder 11 is started to turn along the vertical plane, and the turnover hydraulic cylinder 11 is rotated by 90 degrees to the platform side, so as to turn the horizontally placed wire bundle positioning frame 1 to vertical placement, and at this time, the alloy wire bundle 13 is vertically placed, so as to realize the turnover of the alloy wire bundle 13.
[0043] Working principle: first, hoist the rotary disc support 3 and place it on the positioning sleeve 5 of the turnover support 7, extend the operation hydraulic cylinder, drive the turnover support 7 and the rotary disc support 3 to turn 90°, and then hoist the wire bundle and sleeve it into the wire bundle support. Loosen the lifting appliance, and support one end of the wire bundle through the wire bundle support and the positioning sleeve 5, and support the other end on the wire bundle support. Operate the hydraulic system, retract the turnover support 7, place the wire bundle and the rotary disc support 3 vertically, use the lifting appliance to hoist the lifting ring 2, hoist the rotary disc support 3 and the wire bundle together, place them on the vertical pay-off rack, and complete the hoisting, turnover and installation of the wire bundle on the pay-off rack.
[0044] The above ideal embodiment according to the present application is for the purpose of inspiration, and through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.
Claims
1. An alloy wire bundle inverting apparatus characterized by comprising: The application relates to a winding device for alloy wire bundles, which comprises a turnover base and a rotating disc support; the turnover base comprises a base support and a turnover support, and the turnover support is rotationally connected with the base support through a rotating shaft; the rotating disc support is sleeved with a center sleeve pipe of the turnover support through a positioning sleeve pipe of the turnover support, so that the rotating disc support wound with the alloy wire bundle is installed on the turnover support. One end of a turnover hydraulic cylinder is hingedly connected with the base support, and the other end is hingedly connected with the turnover support; when the turnover hydraulic cylinder is driven, the turnover support is rotated around the rotating shaft axis, so as to adjust the included angle between the center sleeve pipe axis and the horizontal plane.
2. A wire bundle inverting device as defined in claim 1, characterized in that The base support is in an L-shaped structure, and the base support comprises a platform and a boss which are connected with each other; the platform is horizontally distributed, the boss is protruded from the platform surface, and the rotating shaft is arranged at the top end of the boss.
3. A wire bundle inverting device as defined in claim 2, wherein The turnover support is in an L-shaped structure, and the turnover support comprises a flat plate and a vertical plate which are connected with each other; the turnover support and the base support are kept apart, one end of the turnover hydraulic cylinder is hingedly connected with the vertical plate, and the positioning sleeve pipe is fixed to the flat plate.
4. A wire bundle inverting device as claimed in claim 1 or 2 or 3, characterized in that The rotating shaft is installed at the top end of the base support close to the turnover support, one side of the turnover support is provided with a support, and the support extends to the outside of the turnover support to rotationally connect the rotating shaft.
5. An alloy wire bundle inverting apparatus as defined in claim 4, wherein The turnover hydraulic cylinder is installed on the boss through a rotating seat, and the rotating seat is located between the top end of the boss and the top end of the platform.
6. A wire bundle inverting device as defined in claim 4 wherein, A pin ear is installed on the turnover support, and the pin ear is rotationally connected with the output end of the turnover hydraulic cylinder through a pin shaft.
7. A wire bundle inverting device as defined in claim 1 wherein, A wire bundle support is arranged on the turnover support, and the wire bundle support is located on one side of the positioning sleeve pipe axis and is used for supporting the alloy wire bundle wound by the rotating disc support.
8. A wire bundle inverting device as claimed in claim 1 or 7, characterized in that The rotating disc support comprises a tray, the center sleeve pipe is arranged at the center of the tray, a wire bundle positioning frame is sleeved outside the center sleeve pipe, and one end of the wire bundle positioning frame is connected with the tray.
9. A wire bundle inverting device as defined in claim 8 wherein, The center sleeve pipe and the tray are coaxially distributed, and the center sleeve pipe is distributed apart from the wire bundle positioning frame along the radial direction.
10. A wire bundle inverting device as defined in claim 9, wherein A lifting ring is connected with the top end of the center sleeve pipe, the lifting ring is used for connecting a lifting cable which is inserted from one end of the wire bundle positioning frame, and the lifting ring and the center sleeve pipe are in an integrated structure.