Oxidation production line
By installing a protective plate on the material rack of the oxidation production line and using a locking mechanism, the problem of conductive plate wear was solved, the conductivity and oxidation reaction efficiency were improved, power consumption was reduced, and safety was enhanced.
Patent Information
- Application Number
- CN202422968620.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In existing oxidation production lines, the direct contact between the conductive rod and the material rack causes wear and corrosion of the conductive plate, affecting conductivity and increasing power consumption, posing a safety hazard.
A protective plate is installed on the material rack in the oxidation tank, and a locking mechanism is used to fix the conductive plate to prevent it from directly contacting the material rack. At the same time, a heat-conducting plate and heat-conducting pipe structure is used in the boiler to improve heating efficiency and safety.
It effectively prevents wear of the conductive plate, maintains conductivity, reduces power consumption, improves oxidation reaction efficiency, and enhances safety.
Smart Images
Figure CN223607394U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium profile processing equipment technical field especially relates to an oxidation production line. BACKGROUND
[0002] Anodic oxidation belongs to the electrochemical oxidation of metal or alloy, and is a process in which a layer of oxide film is formed on an aluminum product under the action of an applied current under corresponding electrolyte and pending process conditions. In this process, the surface of aluminum and aluminum alloy is usually converted into a layer of oxide film, which has good protective properties. After anodic oxidation treatment, the aluminum profile improves its hardness and wear resistance, and also has good heat resistance and excellent insulation, and enhances the corrosion resistance. At the same time, because the oxide film contains a large number of voids, it can adsorb various lubricants, and is suitable for manufacturing engine cylinders and other wear-resistant parts; the film microporous adsorption capacity is strong and can be colored into various beautiful colors.
[0003] The existing oxidation production line for anodic oxidation treatment of aluminum profiles usually drives the conductive rod and the aluminum profiles hung on the conductive rod into the cleaning pool for cleaning the aluminum profiles and the reaction pool of different processes in sequence according to the process requirements. However, when the aluminum profile enters the cleaning pool or other reaction pool that does not require live work, the conductive rod is still in direct contact with the metal material rack at the edge of the pool. Long-term contact may cause wear and corrosion of the conductive plate, thereby affecting the conductivity of the conductive plate, increasing the power consumption during oxidation treatment of the aluminum profile, wasting resources, and causing the conductive plate to generate a large amount of heat during oxidation treatment, which has certain safety hazards. SUMMARY
[0004] How to solve the problem of wear of the conductive plate when the conductive rod is placed on the material rack. The utility model aims to provide an oxidation production line.
[0005] The technical scheme adopted by the utility model is as follows: an oxidation production line, comprising an oxidation pool, a conductive rod, and a conductive seat arranged on the oxidation pool. One end of the oxidation pool is a live reaction tank, and the other end of the oxidation pool is a cleaning tank. The two sides of the cleaning tank are provided with material racks for placing the conductive rod. The two sides of the conductive rod are provided with conductive plates. A protective plate is arranged between the conductive plate and the material rack to prevent damage to the conductive plate. The bottom of the material rack is provided with a sliding rod, and the sliding rod is connected with a locking mechanism for locking the protective plate.
[0006] After adopting the above structure, the following beneficial effects are achieved:
[0007] (1) By setting the material rack at the end of the oxidation tank away from the material rack, and placing the conductive rod on the material rack, the conductive plate is set on both sides of the conductive rod, and the protective plate is set between the conductive plate and the material rack, which can effectively prevent the conductive plate from being damaged due to direct contact with the material rack, and ensure the service life and conductivity of the conductive plate.
[0008] (2) The locking mechanism arranged on both sides of the protective plate can facilitate the replacement of the protective plate when the protective plate is damaged.
[0009] As a preferred, the locking mechanism comprises a locking slider, and the bottom end of the locking slider is provided with a circular hole, and the circular hole is in sliding connection with the sliding rod.
[0010] By setting a circular hole at the bottom of the locking slider, and slidingly connecting the circular hole at the bottom of the locking slider with the sliding rod, the function of the locking slider freely sliding along the sliding rod is realized, which facilitates the adjustment of the position of the locking mechanism to adapt to protective plates of different lengths or positions.
[0011] As a preferred, the top end of the material rack is provided with a sliding groove, and the top end of the locking slider is provided with a sliding block, and the sliding block is in sliding connection with the sliding groove.
[0012] By setting a sliding block at the top of the locking slider, and setting a sliding groove at the top end of the material rack, and slidingly connecting the sliding block with the sliding groove, the deviation of the locking slider during sliding can be effectively avoided, the stability of the locking slider during sliding is ensured, and the reliability and stability of the locking mechanism are improved.
[0013] As a preferred, the two sides of the locking slider are provided with through holes, a rotating shaft is arranged in the through holes, a first clamping piece and a second clamping piece are respectively connected to the rotating shafts located on the two sides of the locking slider, and locking bolts for clamping the first clamping piece and the second clamping piece are arranged on the two sides of the locking slider.
[0014] By arranging rotating shafts in the through holes arranged on the two sides of the locking slider, and rotating the locking bolts connected with the first clamping piece and the second clamping piece to realize precise clamping of the protective plate, the fixing effect of the protective plate is ensured, and the disassembly and assembly operation is facilitated.
[0015] As a preferred, the inside of the locking slider is provided with a fixed shaft, and an elastic piece is mounted on the fixed shaft.
[0016] By arranging a fixed shaft in the inside of the locking slider, and mounting an elastic piece on the fixed shaft, the first clamping piece and the second clamping piece can be automatically reset under the elastic force of the elastic piece when the locking bolt is loosened, which simplifies the operation process and improves the work efficiency.
[0017] Preferably, the top end of the first clamping member and the second clamping member is provided with a rotating rod, and the rotating rod is rotatably connected with a rotating clamping plate.
[0018] By providing the rotating rod at the top end of the first clamping member and the second clamping member and rotatably connecting the rotating rod with the rotating clamping plate, the contact area with the protection plate is effectively increased by the provision of the rotating clamping plate, the clamping effect is improved, the shaking of the protection plate during use is reduced, and the safety is enhanced.
[0019] Preferably, one side of the oxidation tank is provided with a raw material barrel for adding reagent into the charged reaction tank, an electromagnetic metering valve is arranged between the raw material barrel and the charged reaction tank, and a control panel electrically connected with the electromagnetic metering valve is arranged on the raw material barrel.
[0020] The control panel arranged on the raw material barrel at one side of the oxidation tank can accurately control the adding amount and time of the reagent in the oxidation tank, optimize the production process, and improve the product quality.
[0021] Preferably, one side of the oxidation tank is also provided with a boiler for heating the oxidation tank, the boiler is provided with an air inlet and a smoke outlet at two ends, the boiler is internally provided with a heat conducting plate, and the heat conducting plate is connected with a plurality of heat conducting pipes.
[0022] By arranging the boiler at one side of the oxidation tank to heat the oxidation tank, and by the design of the heat conducting plate and the plurality of heat conducting pipes in the boiler, the flame can be burned in the plurality of heat conducting pipes, and the water in the boiler can enter between the heat conducting pipes, so that the heat can be efficiently transferred to the water, the heating efficiency is improved, the heating time is shortened, the energy consumption is reduced, and the reaction efficiency of oxidation is also improved.
[0023] Preferably, the air inlet is in a linear shape and connected with the heat conducting plate, the smoke outlet is also in a linear shape, and the smoke outlet is connected with another heat conducting plate away from the air inlet.
[0024] The linear design of the air inlet and the smoke outlet simplifies the structure, reduces the manufacturing cost, and is also conducive to improving the utilization efficiency of the gas and reducing the energy waste.
[0025] Preferably, the air inlet is in an "L" shape, the air inlet is connected with the heat conducting pipe, the smoke outlet is in a linear shape, and the smoke outlet is connected with another heat conducting plate away from the air inlet.
[0026] The "L" shape design of the air inlet can reduce the direct impact of the flame generated during gas combustion on the welding points between the heat conducting plate and the heat conducting pipe, which helps to prolong the service life of the boiler, and the design of the smoke outlet also helps to improve the safety and reliability of the system. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings required to be used in the description of the specific embodiments or the prior art will be briefly introduced. Obviously, the drawings described below are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0028] Figure 1 is a schematic diagram of the three-dimensional structure of the embodiment 1 of the present application.
[0029] Figure 2 is a schematic diagram of the three-dimensional structure of the rack in the embodiment 1 of the present application.
[0030] Figure 3 is a schematic diagram of the three-dimensional structure of the locking mechanism in the embodiment 1 of the present application.
[0031] Figure 4 is a front view of the locking mechanism in the embodiment 1 of the present application.
[0032] Figure 5 is a sectional view of A-A in Figure 4
[0033] Figure 6 is a schematic diagram of the three-dimensional structure of the boiler in the embodiment 1 of the present application.
[0034] Figure 7 is a front view of the boiler in the embodiment 1 of the present application.
[0035] Figure 8 is a sectional view of B-B in Figure 7
[0036] Figure 9 is a left view of the boiler in the embodiment 1 of the present application.
[0037] Figure 10 is a sectional view of C-C in Figure 9
[0038] Figure 11 is a sectional view of the boiler in the embodiment 2 of the present application.
[0039] : Oxidation tank 1, charged reaction tank 1001, cleaning tank 1002, material rack 2, sliding rod 2001, sliding groove 2002, baffle 2003, protective plate 3, conductive rod 4, conductive plate 401, conductive seat 5, locking mechanism, locking sliding block 6, round hole 6001, through hole 6002, rotating shaft 6003, sliding block 6004, first clamping piece 7, second clamping piece 8, rotating rod 9, rotating clamping plate 10, fixed shaft 11, elastic piece 12, locking bolt 13, raw material barrel 14, control panel 1401, boiler 15, air inlet 1501, smoke outlet 1502, heat conducting plate 16, heat conducting pipe 17. DETAILED DESCRIPTION
[0040] The technical scheme of the present application will be described below with reference to the accompanying drawings. Figures 1-11 The technical scheme of the present application will be described below with reference to the accompanying drawings.
[0041] In the description of the present application, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0042] Example 1
[0043] The following will be further described with reference to specific embodiments, and the specific embodiments are shown in the accompanying drawings. Figures 1-10As shown, the embodiment is an oxidation production line, which comprises an oxidation tank 1, a material placing rack 2 and a conductive seat 5 arranged on the top surface of the oxidation tank 1, one end of the oxidation tank is a charged reaction tank 1001, and the other end is a cleaning tank 1002, wherein the material placing racks are arranged on both sides of the cleaning tank 1002, the protective plates 3 for preventing the conductive plates 401 arranged on the conductive rods 4 from directly contacting the material placing rack 2 are arranged on the material placing rack 2, the protective plates 3 are "U" shaped plates, the protective plates 3 are made of polyethylene material, and the sliding rods 2001 are arranged at the bottom end of the material placing rack 2, the locking mechanisms are slidably connected to the sliding rods 2001, the locking mechanisms comprise locking sliding blocks 6, the round holes 6001 are arranged at the bottom end of the locking sliding blocks 6, the round holes 6001 are slidably connected with the sliding rods 2001, in order to prevent the locking sliding blocks 6 from deviating when sliding, therefore, the sliding grooves 2002 are arranged at the top end of the material placing rack 2, the sliding blocks 6004 are arranged on the top surface of the locking sliding blocks 6, the sliding grooves 2002 and the sliding blocks 6004 are slidably connected, so that the locking sliding blocks 6 are more stable when sliding, the through holes 6002 are arranged on both sides of the locking sliding blocks 6, the rotating shafts 6003 are arranged in the through holes 6002, the first clamping members 7 and the second clamping members 8 for clamping the protective plates 3 are rotatably connected to the rotating shafts 6003, and the locking bolts 13 arranged on both sides of the locking sliding blocks 6 are used for locking the first clamping members 7 and the second clamping members 8, the fixed shafts 11 are arranged in the locking sliding blocks 6, the elastic members 12 are arranged on the fixed shafts 11, the elastic members 12 are springs, and the elastic members 12 are arranged to make the first clamping members 7 and the second clamping members 8 return to the preset positions under the elastic force of the elastic members 12 when the first clamping members 7 and the second clamping members 8 are loosened.
[0044] The rotating rods 9 are arranged at the top end of the first clamping members 7 and the second clamping members 8, the rotating clamping plates 10 are rotatably connected to the rotating rods 9, and the rotating clamping plates 10 are arranged to make the contact area larger when clamping the protective plates 3, so that the clamping effect of the protective plates 3 is better.
[0045] A raw material bucket 14 and a boiler 15 are arranged on one side of the oxidation tank 1, wherein the raw material bucket 14 is provided with a control panel 1401 for controlling the adding amount and adding time of the chemical raw materials in the oxidation tank 1; the boiler 15 is internally provided with a combination of heat-conducting plates 16 and heat-conducting pipes 17, and the heat-conducting plates 16 are welded at both ends of the heat-conducting pipes 17, wherein a plurality of heat-conducting pipes 17 are arranged and welded with the heat-conducting plates 16 at the gas inlet 1501 and the smoke outlet 1502 at both ends of the boiler 15, wherein the gas inlet and the smoke outlet are linear, the flame of the gas combustion enters through the gas inlet 1501, reaches the heat-conducting plates 16, and then enters the heat-conducting pipes 17, with the release of heat, the heat-conducting pipes 17 are continuously heated, and the water outside the heat-conducting pipes 17 is heated, thereby increasing the temperature of the oxidation tank 1, so that the aluminum profile can accelerate the oxidation reaction during anodic oxidation, and finally the flue gas is discharged from the smoke outlet 1502.
[0046] Working principle:
[0047] When the aluminum profile is anodized, the aluminum profile is usually hung on the conductive rod 4 by a hanger, wherein the conductive rod 4 is generally placed on the material placing rack 2, and in order to prevent the conductive plates arranged at both ends of the conductive rod 4 from directly contacting the material placing rack 2 and being damaged, a protection plate 3 is arranged on the material placing rack 2, so that the protection plate 3 is installed on the material placing rack 2, and in order to prevent the protection plate 3 from being offset or falling after a long time of use, a locking mechanism is further arranged on the material placing rack 2 and is in sliding connection with the sliding rod 2001, the locking mechanism is provided with a first clamping piece 7 and a second clamping piece 8, the first clamping piece 7 and the second clamping piece 8 are adjusted by the locking bolts 13 arranged on both sides of the locking sliding block 6, thereby locking the protection plate 3, and in order to prevent the first clamping piece and the second clamping piece from not returning to the preset position when they are loosened, a resilient member 12 is arranged, which can make the locking bolts 13 return to the preset position after being loosened.
[0048] The raw material bucket 14 and the boiler 15 arranged on one side of the oxidation tank 1, wherein the raw material bucket 14 can control the adding amount and adding time of the chemical raw materials in the oxidation tank 1, so that the aluminum profile has better quality during oxidation; and the arrangement of the boiler 15 increases the temperature of the oxidation tank 1, which can accelerate the oxidation reaction during the oxidation of the aluminum profile, and the structure inside the boiler 15 is improved, so that the plurality of heat-conducting pipes 17 can quickly transfer heat to the water inside the boiler 15 when the gas is burned, quickly increase the temperature, and save gas.
[0049] Example 2
[0050] The embodiment makes corresponding changes to the internal structure of the boiler 15 based on the embodiment 1, since the heat-conducting plate 16 and the heat-conducting pipe 17 are connected through welding, therefore, the direct connection of the gas inlet 1501 with the heat-conducting plate 16 may cause the welding point between the heat-conducting plate 16 and the heat-conducting pipe 17 to fall off, therefore, in order to avoid this phenomenon, the straight gas inlet 1501 is changed into an "L" shape design, so that the flame generated during the combustion of the gas is buffered and then enters the heat-conducting pipe 17, so as to avoid the falling off of the welding point as much as possible and prolong the service life of the boiler 15.
[0051] The directions mentioned in the utility model, such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0052] The standard parts used in the application file can be purchased from the market, and can be ordered according to the description and drawings, and the specific connection mode of each part adopts the conventional means of bolts, rivets, welding and the like in the prior art, and the mechanical parts and equipment adopt conventional models in the prior art, the control mode is automatically controlled through the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art, which belongs to the common knowledge in the art, and the application is mainly used to protect the mechanical device, so the control mode and circuit connection are not explained in detail.
[0053] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. An oxidation production line comprising an oxidation tank, an electrically conductive rod, and an electrically conductive seat provided on the oxidation tank, one end of the oxidation tank being an electrically charged reaction tank, and the other end of the oxidation tank being a cleaning tank, characterized in that, Two sides of the cleaning tank are provided with material racks for placing the conductive rods, two sides of the conductive rods are provided with conductive plates, the conductive plates are provided between the material racks and the protective plates for preventing the conductive plates from being damaged, the bottom of the material rack is provided with a sliding rod, and the sliding rod is connected with a locking mechanism for locking the protective plates.
2. An oxidation line according to claim 1, characterized in that The locking mechanism comprises a locking sliding block, and a circular hole is formed in the bottom end of the locking sliding block and connected with the sliding rod in a sliding mode.
3. An oxidation line according to claim 2, characterized in that A sliding groove is formed in the top end of the material rack, and a sliding block is formed in the top end of the locking sliding block and connected with the sliding groove in a sliding mode.
4. An oxidation line according to claim 3, characterized in that Two through holes are formed in the two sides of the locking sliding block, and rotating shafts are arranged in the through holes, the first clamping member and the second clamping member are respectively arranged on the rotating shafts located at the two sides of the locking sliding block, and locking bolts are arranged on the two sides of the locking sliding block for clamping the first clamping member and the second clamping member.
5. An oxidation line according to claim 4, characterized in that A fixed shaft is arranged in the locking sliding block, and an elastic member is arranged on the fixed shaft.
6. An oxidation line according to claim 5, characterized in that The top end of the first clamping member and the second clamping member is provided with a rotating rod, and a rotating clamping plate is rotatably connected with the rotating rod.
7. An oxidation line according to claim 6, characterized in that One side of the oxidation tank is provided with a raw material barrel for adding reagents into the charged reaction tank, an electromagnetic metering valve is arranged between the raw material barrel and the charged reaction tank, and a control panel electrically connected with the electromagnetic metering valve is arranged on the raw material barrel.
8. An oxidation line according to claim 7, characterized in that One side of the oxidation tank is also provided with a boiler for heating the oxidation tank, the two ends of the boiler are provided with air inlets and smoke outlets, the inside of the boiler is provided with heat conducting plates, and the heat conducting plates are connected with a plurality of heat conducting pipes.
9. An oxidation line according to claim 8, characterized in that The air inlets are linear and connected with the heat conducting plates, the smoke outlets are also linear, and the smoke outlets are connected with another heat conducting plate away from the air inlets.
10. An oxidation line according to claim 8, characterized in that The air inlets are "L"-shaped and connected with the heat conducting pipes, the smoke outlets are linear, and the smoke outlets are connected with another heat conducting plate away from the air inlets.