Underwater concrete pouring device

By designing an underwater concrete pouring device, utilizing a semi-circular trough positioning guide pipe and an adjustable discharge direction diversion device, the problem of groundwater overflow during underwater concrete pouring was solved, achieving a clean construction environment and safe equipment operation.

CN223607865UActive Publication Date: 2025-11-28CHINA RAILWAY NO 9 GRP NO 7 ENG CO LTD
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Patent Information

Application Number
CN202521355755.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-11-28
Estimated Expiration
2035-06-30

AI Technical Summary

Technical Problem

In underwater concrete pouring construction, the lack of an effective guiding and diversion structure for groundwater leads to overflow and spillage, polluting the construction site and affecting equipment operation.

Method used

An underwater concrete pouring device was designed, comprising a frame, a positioning plate, a guide pipe, a hopper, and a flow guiding device. The device uses a semi-circular groove to position the guide pipe, combined with an adjustable flow guiding device and a flexible sewage pipe, to collect and uniformly discharge overflowing groundwater.

Benefits of technology

It effectively prevents groundwater from overflowing and polluting the site, reduces cleaning costs, ensures a clean construction environment and safe equipment operation, and improves construction accuracy and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

An underwater concrete pouring device belongs to the technical field of underwater concrete pouring and comprises a carrying frame, two positioning plates capable of being opened are mounted in the carrying frame, semicircular grooves are formed in the opposite surfaces of the two positioning plates, and a guide pipe with a baffle ring on the outer surface of the upper end is inserted between the two semicircular grooves. The lower surface of a baffle ring of the guide pipe is attached to the upper surface of the positioning plate, the diameter of the semicircular groove is the same as the outer diameter of the guide pipe, a discharging hopper is detachably installed at the top end of the guide pipe, a supporting frame used for lifting the discharging hopper is fixedly installed on the upper surface of the positioning plate, and a flow guiding device capable of adjusting the discharging direction is installed on the lower surface of the carrying frame. According to the utility model, the flow guide device capable of adjusting the drainage direction is arranged, and the concentration cylinder, the rubber sealing ring and the drainage pipe are utilized, so that underground water overflowing from the steel casing can be collected and discharged in a unified manner through the elastic drainage pipe, and sewage is prevented from being scattered to pollute a site and disturb the operation of equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to underwater concrete pouring technology field, concretely relates to a kind of underwater concrete pouring device. BACKGROUND

[0002] In underwater concrete pouring construction of bridge pile foundation, underground continuous wall etc., steel casing is usually installed in pile hole in early construction. Steel casing is buried in the ground by vibration, pressing or rotary excavation etc., which can withstand the surrounding soil pressure, isolate hole wall and soil, effectively prevent hole wall collapse by virtue of solid steel structure;At the same time, it can also form airtight waterproof layer at hole mouth, prevent surface water and groundwater from flowing into pile hole, maintain water level stability in hole, further stabilize hole wall.

[0003] After completing steel casing installation, concrete pouring is usually carried out by guide pipe method, which transports concrete to underwater by guide pipe, and realizes dense forming by using concrete self-weight to discharge water in hole.

[0004] However, in pouring process, with continuous injection of concrete, groundwater overflowed in hole often appears scattered situation due to lack of effective guiding and draining structure. These sewage not only pollutes construction site, increases cleaning cost, but also may affect normal operation of construction equipment, even causes pollution to surrounding environment. Therefore, underwater concrete pouring device capable of effectively solving groundwater guiding and draining problem is urgently needed to ensure clean construction environment and construction safety. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of underwater concrete pouring device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of underwater concrete pouring device, including carrier, two openable positioning plates are installed in the carrier, half-round groove is formed on the opposite surface of two positioning plates, the guide pipe with the baffle ring on the outer surface of upper end is placed by being inserted between two half-round grooves, the lower surface of the baffle ring of the guide pipe is attached to the upper surface of positioning plate, the diameter of half-round groove is same with the outer diameter of the guide pipe, the top end of the guide pipe is detachably installed with the hopper, the upper surface of positioning plate is fixedly installed with the support frame for lifting the hopper, the lower surface of carrier is installed with the flow guide device with adjustable discharge direction, the flow guide device is below positioning plate, the drainage end of flow guide device is connected with the elastic drain pipe.

[0007] Preferably, the flow guide device comprises two arc-shaped adapter brackets fixedly installed on the lower surface of the carrier frame, a concentrating cylinder is rotatably installed between the two arc-shaped adapter brackets, a sleeve opening is formed through the lower surface of the concentrating cylinder, a rubber sealing ring is fixedly installed in the sleeve opening, a drain pipe is fixedly installed on the outer surface of the concentrating cylinder, the drain pipe is located below the arc-shaped adapter bracket, and the water outlet end of the drain pipe is connected with the water inlet end of the elastic drain pipe.

[0008] Preferably, a fixed ring A is fixedly installed on the outer surface of the bottom end of the hopper, a plurality of L-shaped blocks are integrally formed on the lower surface of the fixed ring A at equal intervals in the circumferential direction, a fixed ring B is fixedly installed on the outer surface of the top end of the guide pipe, a plurality of mounting holes are formed through the upper surface of the fixed ring B at equal intervals in the circumferential direction, the number of the mounting holes is the same as that of the L-shaped blocks, and the mounting holes are the same in size as the L-shaped blocks.

[0009] Preferably, a positioning hole is formed in the outer surface of the fixed ring B, and a locking bolt is rotatably installed through the outer surface of any one of the L-shaped blocks.

[0010] Preferably, the support frame is H-shaped, and two bullseye universal wheels are fixedly installed on the top end of the support frame.

[0011] Preferably, the positioning plate is rotatably installed in the carrier frame through a hinge, and the front and rear surfaces of the positioning plate are attached to the inner side walls of the carrier frame, two blocking edges are fixedly installed in the carrier frame, and the blocking edges are used for lifting the positioning plate.

[0012] Compared with the prior art, the flow guide device has the advantages that:

[0013] The flow guide device can collect the underground water overflowing from the steel casing and uniformly discharge the underground water through the elastic drain pipe, so as to prevent the underground water from splashing and polluting the site and interfering with the operation of the equipment. The positioning plate with the semicircular groove can be used for vertically positioning and guiding the guide pipe, so as to avoid the collision between the guide pipe and the steel casing and improve the installation precision. The "L-shaped block - mounting hole" butt joint structure between the hopper and the guide pipe is used in cooperation with the locking bolt and the bullseye universal wheel, so that the quick connection and labor-saving adjustment are realized, and the construction operation process is optimized. These structural designs jointly act to improve the construction precision and environmental protection safety and solve the pain points of the traditional underwater pouring. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a perspective view of the utility model.

[0015] Figure 2The utility model discloses a schematic diagram of the carrier structure.

[0016] Figure 3 The utility model discloses a schematic diagram of the carrier cross section structure.

[0017] Figure 4 The utility model discloses a schematic diagram of the hopper structure.

[0018] Figure 5 The utility model discloses a schematic diagram of the guide pipe structure.

[0019] Figure 6 The utility model discloses a schematic diagram of the hopper cross section structure.

[0020] Figure 7 The utility model discloses a schematic diagram of the guide pipe overhead structure.

[0021] Figure 8 The utility model discloses a schematic diagram of the structure when using.

[0022] In the drawing: 1, carrier;11, baffle;2, positioning plate;21, semicircular groove;3, support frame;31, bullseye universal wheel;4, hopper;41, fixed ring A;42, L type block;43, locking bolt;5, guide pipe;51, fixed ring B;511, mounting port;52, positioning hole;6, flow guide device;61, arc-shaped adapter bracket;62, concentration cylinder;621, drain pipe;63, rubber sealing ring;7, elastic blow-off pipe;a, steel casing;b, pile hole. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model.

[0024] Please refer to Figures 1-8 The utility model provides a technical scheme:

[0025] A underwater concrete pouring device, including carrier 1, install two openable positioning plate 2 in carrier 1, the opposite surface of two positioning plate 2 all are set up semicircular groove 21, and the guide pipe 5 of the upper end outer surface with the baffle ring is placed in the intercalation of two semicircular grooves 21, the baffle ring lower surface of guide pipe 5 and the upper surface of positioning plate 2 are pasted, and the diameter of semicircular groove 21 is same with the outer diameter of guide pipe 5, when two positioning plate 2 butt joint together, two semicircular grooves 21 butt joint together, can vertically position guide pipe 5, avoid and promote installation accuracy and collide with steel casing a.

[0026] The top end of the guide pipe 5 is detachably installed with the lower hopper 4, the upper surfaces of the positioning plates 2 are fixedly installed with the support frames 3 for lifting the lower hopper 4, the lower surface of the carrier frame 1 is installed with the flow guide device 6 capable of adjusting the discharge direction, the flow guide device 6 is located below the positioning plates 2, and the flow guide device 6 is used in cooperation with the steel casing a in the pile hole b, the drainage end of the flow guide device 6 is connected with the elastic drain pipe 7, during the concrete pouring process, the flow guide device 6 can collect the underground water overflowing from the steel casing a, and discharge the underground water uniformly by means of the elastic drain pipe 7, which can effectively prevent the underground water from spilling everywhere, thereby avoiding the construction site pollution, increasing the cleaning cost and the adverse effects on the normal operation of the construction equipment.

[0027] It should be noted that, as shown in Figure 2 and Figure 3 , the flow guide device 6 comprises two arc-shaped transfer brackets 61 fixedly welded and installed on the lower surface of the carrier frame 1, the two arc-shaped transfer brackets 61 are rotatably installed with the concentrating cylinder 62, the lower surface of the concentrating cylinder 62 is provided with a sleeve opening, the sleeve opening is fixedly installed with the rubber sealing ring 63, the inner diameter of the rubber sealing ring 63 is the same as the outer diameter of the steel casing a in the pile hole b, the outer surface of the concentrating cylinder 62 is fixedly installed with the drain pipe 621, the drain pipe 621 is located below the arc-shaped transfer bracket 61, and the drainage end of the drain pipe 621 is connected with the water inlet end of the elastic drain pipe 7.

[0028] Before installation between the flow guide device 6 and the steel casing a, the flow direction can be adjusted by rotating the concentrating cylinder 62 to drive the drain pipe 621 according to the environment and needs of the construction site, and in use, the concentrating cylinder 62 is sleeved on the top outer surface of the steel casing a through the rubber sealing ring 63, and the rubber sealing ring 63 can seal the connection between the two. When water overflows in the steel casing a, the concentrating cylinder 62 can block the water flow and guide the water into the elastic drain pipe 7 through the drain pipe 621 for unified discharge, effectively solving the problem of water drainage during underwater pouring.

[0029] In addition, as shown in Figure 4 , Figure 5 and Figure 6 , the bottom end outer surface of the lower hopper 4 is fixedly installed with the fixed ring A41, the lower surface of the fixed ring A41 is integrally formed with a plurality of L-shaped blocks 42 arranged at equal intervals in the circumferential direction, the top end outer surface of the guide pipe 5 is fixedly installed with the fixed ring B51, the upper surface of the fixed ring B51 is provided with a plurality of installation openings 511 arranged at equal intervals in the circumferential direction, the number of the installation openings 511 is the same as that of the L-shaped blocks 42, and the size of the installation openings 511 is the same as that of the L-shaped blocks 42.

[0030] When installing the hopper 4 and the guide tube 5, the hopper 4 is lifted with the help of an external lifting tool, the L-shaped block 42 is aligned with the position of the mounting port 511, and then the L-shaped block 42 is lowered into the mounting port 511 so that the upper surface of the fixing ring B51 is in contact with the lower surface of the fixing ring A41. Then, the entire hopper 4 is rotated to offset the L-shaped block 42 from the mounting port 511, thus completing the docking between the hopper 4 and the guide tube 5.

[0031] To ensure structural stability after the hopper 4 and guide tube 5 are connected, a positioning hole 52 is provided on the outer surface of the fixing ring B51, and a screw-on locking bolt 43 passes through the outer surface of any L-shaped block 42. When adjusting the position of the hopper 4, when the locking bolt 43 is aligned with the positioning hole 52, the end of the locking bolt 43 closest to the fixing ring B51 is inserted into the corresponding positioning hole 52 by screwing on the locking bolt 43. At this time, the L-shaped block 42 and the mounting port 511 are in a misaligned state, realizing the positioning and fixing of the hopper 4 and the guide tube 5.

[0032] Furthermore, to optimize the ease of rotational adjustment when the hopper 4 and the guide tube 5 are connected, an H-shaped support frame 3 is required, with two bullseye casters 31 bolted to its top. When the L-shaped block 42 is inserted into the mounting port 511 of the fixing ring B51, the rolling working surface of the bullseye casters 31 forms a line contact support with the outer surface of the hopper 4. By replacing sliding friction with rolling friction, the motion resistance torque between the hopper 4 and the support frame 3 can be reduced, thereby achieving labor-saving operation in the rotational adjustment process.

[0033] Finally, combining Figure 1 and Figure 2 As shown, the positioning plates 2 are rotatably installed inside the carrier 1 via hinges. When the two positioning plates 2 are joined, their front and rear surfaces are tightly fitted against the inner wall of the carrier 1, forming a lateral limit. At the same time, the two baffles 11 fixed inside the carrier 1 support the positioning plates 2, achieving vertical stability. This structural design, which combines horizontal limiting and vertical support, not only enhances the stability of the positioning plates 2 after joining, but also evenly distributes the load generated during the installation of the conduit 5, effectively ensuring the positional accuracy and overall stability of the conduit 5 during installation.

[0034] Working principle: in use, the carrier 1 is erected above the pile hole b with a steel casing a, then the two positioning plates 2 are turned inward to complete the butt joint, then the guide pipe 5 is inserted into the pile hole b from between the two semicircular grooves 21 by means of the external lifting tool, the guide pipe 5 is guided and positioned by the two semicircular grooves 21 during installation, and can fall smoothly into the pile hole b, when the retaining ring on the outer surface of the guide pipe 5 is attached to the positioning plate 2, the bottom end of the guide pipe 5 is kept a certain pouring distance from the bottom of the pile hole b, then the hopper 4 is connected with the guide pipe 5, and the stability of the hopper 4 is maintained by the support of the support frame 3, according to the pouring specification of the pile hole b, the concrete is poured into the pile hole b through the hopper 4 and the guide pipe 5 to complete the underwater concrete pouring work, the overflowed water during pouring is blocked by the concentrating cylinder 62 and is guided into the elastic drain pipe 7 through the drain pipe 621 for unified installation and discharge at the required position, which can effectively prevent the underground water from spilling everywhere, thereby avoiding the pollution of the construction site, the increase of cleaning cost and the adverse effects on the normal operation of the construction equipment.

Claims

1. An underwater concrete placing apparatus comprising a carriage (1) characterised in that: Two openable positioning plates (2) are mounted in the carrier (1), half-circle grooves (21) are formed on opposite surfaces of the two positioning plates (2), a guide pipe (5) with a blocking ring is inserted and placed between the two half-circle grooves (21), the lower surface of the blocking ring of the guide pipe (5) is attached to the upper surface of the positioning plate (2), the diameter of the half-circle groove (21) is the same as the outer diameter of the guide pipe (5), a lower hopper (4) is detachably mounted at the top end of the guide pipe (5), the upper surface of the positioning plate (2) is fixedly mounted with a support frame (3) for lifting the lower hopper (4), an adjustable flow guide device (6) is mounted on the lower surface of the carrier (1), the flow guide device (6) is located below the positioning plate (2), and an elastic drain pipe (7) is connected to the water outlet end of the flow guide device (6).

2. An underwater concrete placement apparatus as claimed in claim 1, wherein: The flow guide device (6) comprises two arc-shaped transfer brackets (61) fixedly mounted on the lower surface of the carrier (1), a concentrating cylinder (62) is rotatably mounted between the two arc-shaped transfer brackets (61), a sleeve opening is formed in the lower surface of the concentrating cylinder (62), a rubber sealing ring (63) is fixedly mounted in the sleeve opening, a drain pipe (621) is fixedly mounted on the outer surface of the concentrating cylinder (62), the drain pipe (621) is located below the arc-shaped transfer bracket (61), and the water inlet end of the elastic drain pipe (7) is connected to the water outlet end of the drain pipe (621).

3. An underwater concrete placement apparatus as claimed in claim 1, wherein: A fixed ring A (41) is fixedly mounted on the outer surface of the bottom end of the lower hopper (4), a plurality of L-shaped blocks (42) are integrally formed on the lower surface of the fixed ring A (41) at equal intervals in the circumferential direction, a fixed ring B (51) is fixedly mounted on the outer surface of the top end of the guide pipe (5), a plurality of mounting holes (511) are formed at equal intervals in the circumferential direction on the upper surface of the fixed ring B (51), the number of the mounting holes (511) is the same as that of the L-shaped blocks (42), and the size of the mounting holes (511) is the same as that of the L-shaped blocks (42).

4. An underwater concrete placement apparatus as claimed in claim 3, wherein: A positioning hole (52) is formed in the outer surface of the fixed ring B (51), and a locking bolt (43) is rotatably mounted on the outer surface of any one of the L-shaped blocks (42) through threaded connection, one end of the locking bolt (43) close to the fixed ring B (51) is inserted and mounted in the positioning hole (52).

5. An underwater concrete placement apparatus as claimed in claim 1, wherein: The support frame (3) is H-shaped, and two bullseye universal wheels (31) are fixedly mounted at the top end of the support frame (3).

6. An underwater concrete placement apparatus as claimed in claim 1, wherein: The positioning plate (2) is rotatably mounted in the carrier (1) through a hinge, and the front and rear surfaces of the positioning plate (2) are attached to the inner side walls of the carrier (1), and two blocking edges (11) are fixedly mounted in the carrier (1) for lifting the positioning plate (2).