Corrosion-resistant ball valve

By designing replacement and lubrication devices in the ball valve, the problem of the ball being unable to be replaced after wear is solved, realizing the replaceability and corrosion resistance of the ball valve, and ensuring the sealing and flow rate regulation functions of the ball valve.

CN223609367UActive Publication Date: 2025-11-28ZHEJIANG JIGONG VALVE CO LTD
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Patent Information

Application Number
CN202423020868.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The ball in existing ball valves cannot be replaced after prolonged rotation and wear, resulting in reduced sealing performance and affecting flow rate regulation and sealing.

Method used

A corrosion-resistant ball valve was designed, which includes a replacement device and a lubrication device. The ball is fixed and limited by a combination of a protrusion, a retaining ring, a limiting rod and a spring, and the lubricant is sprayed out and recovered by a combination of an air bladder and a one-way diaphragm.

Benefits of technology

This design achieves replaceability and corrosion resistance of the ball, ensuring the sealing and flow rate regulation functions of the ball valve and avoiding the problem of it becoming unusable after wear.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223609367U_ABST
Patent Text Reader

Abstract

The utility model provides a corrosion-resistant ball valve, and relates to the technical field of corrosion-resistant ball valves, the corrosion-resistant ball valve comprises a ball body rotating in the ball valve, a replacing device arranged in the ball valve, a lubricating device arranged in the ball valve, a sealing seat fixedly connected in the ball valve, a handle arranged at the upper top of the ball body, and a lubricating device arranged in the ball valve. The replacing device comprises a protruding block fixedly connected to the side face of the ball valve, a clamping ring is fixedly connected to the surface of the protruding block, a groove is formed in the side face of the ball valve, an annular groove is formed in the groove, a limiting rod is fixedly connected to the surface of the protruding block, a circular groove is formed in the inner wall of the groove, and a clamping rod is inserted into the side face of the ball valve. One end of the clamping rod is inserted into the protruding block, the surface of the clamping rod is sleeved with a first spring, the two ends of the first spring are fixedly connected with the surface of the ball valve and one end of the clamping rod respectively, and the problem that the ball cannot be replaced after being abraded is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to corrosion -resistant ball valve technical field especially relates to a corrosion -resistant ball valve. BACKGROUND

[0002] Ball valve ball is a kind of equipment for adjusting the flow rate of ball valve, when using ball, install ball into the interior of ball valve and use.

[0003] The inventor found that when using ball valve ball, since ball valve is a whole, the ball is worn out after long time rotating in the interior of ball valve, the flow rate of liquid in the interior of ball valve cannot be adjusted, the liquid in the interior of ball valve flows through the gap between ball and ball valve, the sealing property of ball valve is reduced and cannot be used, and the impact is caused. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in prior art and provides a corrosion -resistant ball valve.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a corrosion -resistant ball valve, ball rotates in the interior of ball valve, characterized by: the interior of ball valve is provided with replacement device, the interior of ball valve is provided with lubricating device, the interior of ball valve is fixedly connected with sealing seat, the upper top of ball is provided with handle, the replacement device includes the lug fixedly connected in the side surface of ball valve, the surface of lug is fixedly connected with snap ring, the side surface of ball valve is provided with recess, the interior of recess is provided with ring groove.

[0006] The effect reached by the above-mentioned components is that under the action of snap ring and ring groove, the lug can be clamped in the interior of recess, and then the fixed effect is achieved, when using ball valve, ball is clamped into the interior of ball valve through replacement device, ball is rotated through handle, and then the flow rate of ball valve is adjusted, so that the effect of using ball valve ball is achieved, since ball is ceramic material, the corrosion -resistant effect of ball is achieved.

[0007] Preferably, the surface of lug is fixedly connected with limiting rod, and the inner wall of recess is provided with circular groove.

[0008] The effect reached by the above-mentioned components is that under the action of limiting rod and circular groove, the lug cannot rotate in the interior of recess, and then the limiting effect is achieved.

[0009] Preferably, the side surface of ball valve is inserted with clamping rod, and one end of clamping rod is inserted into the interior of lug.

[0010] The effect reached by the above-mentioned components is that under the action of clamping rod, ball valve can be spliced together, and then the fixed effect is achieved.

[0011] Preferably, the surface of the clamping rod is sleeved with a first spring, and two ends of the first spring are fixedly connected with the surface of the ball valve and one end of the clamping rod respectively.

[0012] The above-mentioned components achieve the effects that: under the action of the first spring, the clamping rod is inserted into the protrusion in a self-locking manner, thereby achieving the fixing effect; when the ball is worn and cannot be tightly attached to the sealing seat, the clamping rod is pulled out, the protrusion is pulled out from the groove, the ball is taken out and replaced, the ball is placed in the ball valve, the protrusion is inserted into the groove, under the action of the clamping ring and the ring groove, the protrusion can be clamped in the groove, thereby achieving the fixing effect; under the action of the limiting rod and the circular groove, the protrusion cannot rotate in the groove, thereby achieving the limiting effect; after the clamping ring is inserted into the ring groove, under the action of the first spring, the clamping rod is inserted into the protrusion in a self-locking manner, thereby achieving the fixing effect, thereby achieving the effect of replacing the ball.

[0013] Preferably, the lubricating device comprises a groove body opened in the sealing seat, a diaphragm slidably connected to the inner wall of the groove body, an air bag fixedly connected to the side surface of the sealing seat, a through groove opened in the side surface of the sealing seat, the air bag fixedly connected to one end of the through groove, and an extrusion rod connected to the surface of the ball.

[0014] The above-mentioned components achieve the effects that: under the action of the extrusion rod, the air bag is extruded, the gas enters the inside of the sealing seat, and the lubricating liquid in the groove body is sprayed to lubricate the ball.

[0015] Preferably, the surface of the extrusion rod is fixedly connected with a backing plate, and the backing plate is a rubber plate.

[0016] The above-mentioned components achieve the effects that: under the action of the backing plate, the extrusion rod does not directly contact the air bag, thereby avoiding the phenomenon that the rigid contact causes damage to the air bag.

[0017] Preferably, the inside of the air bag is fixedly connected with a second spring, and two ends of the second spring are fixedly connected with the side surface of the sealing seat and the inner wall of the air bag respectively.

[0018] The above-mentioned components achieve the effects that: under the action of the second spring, the air bag can be reset, thereby sucking back the gas sprayed into the groove body and resetting the diaphragm.

[0019] Preferably, the side surface of the groove body is provided with a through groove, and the inner wall of the through groove is fixedly connected with a one-way membrane.

[0020] The effects achieved by the above components are that under the action of the one-way membrane, the lubricating liquid cannot be sprayed out from the inside of the groove body when not being extruded, avoiding the waste phenomenon; when the ball rotates, the extrusion rod rotates with the ball, extruding the air bag, and then the gas in the air bag enters the inside of the groove body, the diaphragm is lowered to extrude the lubricating liquid to make the lubricating liquid spray out, under the action of the one-way membrane, the lubricating liquid cannot be sprayed out from the inside of the groove body when not being extruded, after the extrusion rod is separated from the air bag, under the action of the second spring, the air bag can be reset, the gas sprayed into the inside of the groove body is drawn back, and the diaphragm is reset, so that the lubricating effect is achieved.

[0021] Compared with the prior art, the utility model has the advantages and positive effects that,

[0022] In the utility model, when the ball is worn and cannot be tightly attached to the sealing seat, the clamping rod is pulled out, the protruding block is pulled out from the inside of the groove, the ball is taken out and replaced, the ball is put into the inside of the ball valve, the protruding block is inserted into the inside of the groove, under the action of the clamping ring and the annular groove, the protruding block can be clamped in the inside of the groove, and then the fixing effect is achieved, under the action of the limiting rod and the circular groove, the protruding block cannot rotate in the groove, and then the limiting effect is achieved, after the clamping ring is inserted into the annular groove, under the action of the first spring, the clamping rod is inserted into the inside of the protruding block in the self-locking phenomenon, and then the fixing effect is achieved, so that the ball replacement effect is achieved, and the problem that the ball cannot be replaced after being worn is solved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A three-dimensional structure schematic diagram of the corrosion-resistant ball valve is provided for the utility model;

[0024] Figure 2 A replacement device schematic diagram of the corrosion-resistant ball valve is provided for the utility model;

[0025] Figure 3 A partial replacement device schematic diagram of the corrosion-resistant ball valve is provided for the utility model;

[0026] Figure 4 A lubricating device schematic diagram of the corrosion-resistant ball valve is provided for the utility model.

[0027] Legend: 1, ball; 2, replacement device; 21, protruding block; 22, clamping ring; 23, limiting rod; 24, groove; 25, circular groove; 26, clamping rod; 27, first spring; 3, lubricating device; 31, groove body; 32, diaphragm; 33, air bag; 34, second spring; 35, one-way membrane; 36, extrusion rod; 37, pad; 4, ball valve; 5, handle; 6, sealing seat. DETAILED DESCRIPTION

[0028] Example 1, such as Figures 1-4 As shown, a corrosion-resistant ball valve includes a rotating ball 1 inside a ball valve 4. The ball valve 4 is equipped with a replacement device 2 and a lubrication device 3. A sealing seat 6 is fixedly connected inside the ball valve 4. A handle 5 is located on the top of the ball 1. When using the ball valve 4, the ball 1 is inserted into the ball valve 4 via the replacement device 2, and the ball 1 is rotated via the handle 5, thereby regulating the flow rate of the ball valve 4 and achieving the function of using the ball 1. Because the ball 1 is made of ceramic, it achieves corrosion resistance.

[0029] Reference Figures 2-3 The replacement device 2 includes a protrusion 21 fixedly connected to the side of the ball valve 4. A retaining ring 22 is fixedly connected to the surface of the protrusion 21. A groove 24 is formed on the side of the ball valve 4, and an annular groove is formed inside the groove 24. Under the action of the retaining ring 22 and the annular groove, the protrusion 21 can be locked inside the groove 24, thereby achieving a fixing function. When using the ball valve 4, the ball 1 is inserted into the ball valve 4 through the replacement device 2. The ball 1 is rotated by the handle 5, thereby adjusting the flow rate of the ball valve 4, thus achieving the desired effect. The ball valve 4 uses a ceramic ball 1, which is corrosion-resistant. A limit rod 23 is fixedly connected to the surface of the protrusion 21. A circular groove 25 is formed on the inner wall of the groove 24. The limit rod 23 and the circular groove 25 prevent the protrusion 21 from rotating inside the groove 24, thus achieving a limiting function. A locking rod 26 is inserted into the side of the ball valve 4, with one end inserted into the protrusion 21. The locking rod 26 allows the ball valve 4 to be assembled together. The locking lever 26 is fitted with a first spring 27, the two ends of which are fixedly connected to the surface of the ball valve 4 and one end of the locking lever 26, respectively. Under the action of the first spring 27, the locking lever 26 is self-locking and inserted into the protrusion 21, thus achieving the locking function. When the ball 1 is worn and can no longer fit tightly with the sealing seat 6, the locking lever 26 is pulled out, causing the protrusion 21 to be pulled out from the groove 24. The ball 1 is then removed and replaced, and placed inside the ball valve 4. Block 21 is inserted into the groove 24. Under the action of the retaining ring 22 and the annular groove, the protrusion 21 can be locked inside the groove 24, thereby achieving the function of fixation. Under the action of the limiting rod 23 and the circular groove 25, the protrusion 21 will not rotate inside the groove 24, thereby achieving the function of limiting. When the retaining ring 22 is inserted into the annular groove, under the action of the first spring 27, the retaining rod 26 is inserted into the protrusion 21 in a self-locking state, thereby achieving the function of fixation, thus achieving the function of replacing ball 1.

[0030] Reference Figure 4The lubricating device 3 comprises a groove 31 opened in the sealing seat 6, the inner wall of the groove 31 is slidably connected with a diaphragm 32, the side of the sealing seat 6 is fixedly connected with an air bag 33, the side of the sealing seat 6 is provided with a through groove, one end of the through groove is fixedly connected with the air bag 33, the surface of the ball 1 is connected with an extrusion rod 36, under the action of the extrusion rod 36, the air bag 33 is extruded, the gas enters the inside of the sealing seat 6, and then the lubricating liquid in the groove 31 is sprayed out to lubricate the ball 1, the surface of the extrusion rod 36 is fixedly connected with a pad 37, the pad 37 is a rubber plate, under the action of the pad 37, the extrusion rod 36 will not directly contact with the air bag 33, and then the phenomenon that the air bag 33 is damaged due to rigid contact is avoided, the inside of the air bag 33 is fixedly connected with a second spring 34, two ends of the second spring 34 are fixedly connected with the side of the sealing seat 6 and the inner wall of the air bag 33 respectively, under the action of the second spring 34, the air bag 33 can be reset, then the gas sprayed into the inside of the groove 31 is sucked back, the diaphragm 32 is reset, the side of the groove 31 is provided with a through groove, the inner wall of the through groove is fixedly connected with a one-way membrane 35, under the action of the one-way membrane 35, when not being extruded, the lubricating liquid will not be sprayed out from the inside of the groove 31, and the waste phenomenon is avoided, when the ball 1 rotates, the extrusion rod 36 rotates with the ball 1, then the air bag 33 is extruded, then the gas in the air bag 33 enters the inside of the groove 31, the diaphragm 32 is lowered to extrude the lubricating liquid, the lubricating liquid is sprayed out, under the action of the one-way membrane 35, when not being extruded, the lubricating liquid will not be sprayed out from the inside of the groove 31, when the extrusion rod 36 is separated from the air bag 33, under the action of the second spring 34, the air bag 33 can be reset, then the gas sprayed into the inside of the groove 31 is sucked back, the diaphragm 32 is reset, so that the lubricating effect is achieved.

[0031] The working principle is that when the corrosion-resistant ball 1 of the ball valve 4 needs to be used, the ball 1 is clamped into the inside of the ball valve 4 through the replacing device 2 when the ball valve 4 is used, the ball 1 is rotated through the handle 5, and then the flow rate of the ball valve 4 is adjusted, so that the effect of using the ball 1 of the ball valve 4 is achieved. Since the ball 1 is made of ceramic material, the ball 1 achieves the effect of corrosion resistance. When the ball 1 is worn and cannot be tightly attached to the sealing seat 6, the clamping rod 26 is pulled out, the protrusion 21 is pulled out from the inside of the groove 24, the ball 1 is taken out and replaced, the ball 1 is placed into the inside of the ball valve 4, the protrusion 21 is inserted into the inside of the groove 24, under the action of the clamping ring 22 and the ring groove, the protrusion 21 can be clamped in the inside of the groove 24, and then the effect of fixation is achieved. Under the action of the limiting rod 23 and the circular groove 25, the protrusion 21 cannot rotate in the groove 24, and then the effect of limiting is achieved. When the clamping ring 22 is inserted into the ring groove, under the action of the first spring 27, the clamping rod 26 is inserted into the inside of the protrusion 21 in a self-locking manner, and then the effect of fixation is achieved, so that the effect of replacing the ball 1 is achieved. When the ball 1 rotates, the extrusion rod 36 rotates with the ball 1, and then the air bag 33 is extruded, so that the gas in the air bag 33 enters the inside of the groove 31, the diaphragm 32 moves downward to extrude the lubricating liquid and make the lubricating liquid spray out. Under the action of the one-way membrane 35, when the extrusion rod 36 is not extruded, the lubricating liquid cannot be sprayed out from the inside of the groove 31. When the extrusion rod 36 is separated from the air bag 33, under the action of the second spring 34, the air bag 33 can be reset, the gas sprayed into the inside of the groove 31 is drawn back, the diaphragm 32 is reset, and then the effect of lubrication is achieved.

Claims

1. A corrosion resistant ball valve comprising a ball (1) rotating inside a ball valve (4), characterized in that: The inside of the ball valve (4) is provided with a replacement device (2), the inside of the ball valve (4) is provided with a lubricating device (3), the inside of the ball valve (4) is fixedly connected with a sealing seat (6), the upper top of the ball (1) is provided with a handle (5), the replacement device (2) comprises a lug (21) fixedly connected on the side of the ball valve (4), the surface of the lug (21) is fixedly connected with a snap ring (22), the side of the ball valve (4) is provided with a groove (24), and the inside of the groove (24) is provided with a ring groove.

2. The corrosion resistant ball valve of claim 1, wherein: The surface of the lug (21) is fixedly connected with a limiting rod (23), and the inner wall of the groove (24) is provided with a circular groove (25).

3. The corrosion resistant ball valve of claim 2, wherein: The side of the ball valve (4) is provided with a clamping rod (26), one end of the clamping rod (26) is inserted into the inside of the lug (21).

4. The corrosion resistant ball valve of claim 3, wherein: The surface of the clamping rod (26) is sleeved with a first spring (27), and the two ends of the first spring (27) are fixedly connected with the surface of the ball valve (4) and one end of the clamping rod (26) respectively.

5. The corrosion resistant ball valve of claim 4, wherein: The lubricating device (3) comprises a groove (31) formed in the inside of the sealing seat (6), the inner wall of the groove (31) is slidably connected with a diaphragm (32), the side of the sealing seat (6) is fixedly connected with an air bag (33), the side of the sealing seat (6) is provided with a through groove, one end of the through groove is fixedly connected with the air bag (33), and the surface of the ball (1) is connected with an extrusion rod (36).

6. The corrosion resistant ball valve of claim 5, wherein: The surface of the extrusion rod (36) is fixedly connected with a backing plate (37), and the backing plate (37) is a rubber plate.

7. The corrosion resistant ball valve of claim 6, wherein: The inside of the air bag (33) is fixedly connected with a second spring (34), and the two ends of the second spring (34) are fixedly connected with the side of the sealing seat (6) and the inner wall of the air bag (33) respectively.

8. The corrosion resistant ball valve of claim 7, wherein: The side of the groove (31) is provided with a through groove, and the inner wall of the through groove is fixedly connected with a one-way membrane (35).