Cold and hot water simultaneous supply water chilling unit
By integrating acoustic imaging equipment and an aluminum alloy sliding mechanism into the chiller unit, the problem of difficult detection of pipeline leaks in the chiller unit was solved, achieving efficient and accurate detection of leak points and efficient and accurate location of leaks. This solved the problem of pipeline leak detection and achieved stable system operation and resource conservation.
Patent Information
- Application Number
- CN202423282413.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Pipeline leaks in existing chiller units that supply both heating and cooling are difficult to detect and locate, leading to decreased system efficiency, water waste, and potential equipment damage.
An acoustic imaging device is integrated into the chiller unit to achieve roving monitoring of the water pipes through the installation and sliding mechanisms. The use of aluminum alloy and engineering plastic materials enhances the stability and flexibility of the equipment, and non-contact detection is achieved using acoustic imaging technology.
It enables efficient and accurate detection of leaks in water pipes, improving system reliability and safety, reducing maintenance costs, extending equipment lifespan, and increasing operational efficiency.
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Figure CN223610390U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of water chilling unit, concretely to a cold and hot water chilling unit. BACKGROUND
[0002] The cold and hot water chilling unit, also known as a cold and hot unit, is a high-efficiency device integrating refrigeration and heating functions, and its core components include a compressor, an expansion valve, a condenser, an evaporator, and refrigerant, etc. These components work together to enable the unit to generate cold water and hot water simultaneously, providing a constant temperature and humidity environment for buildings and industrial facilities. In the refrigeration cycle, the compressor compresses the refrigerant into a liquid state and sends it to the evaporator, where the liquid refrigerant rapidly evaporates and absorbs a large amount of heat, thereby reducing the temperature of the chilled water and achieving the refrigeration effect. Subsequently, the gaseous refrigerant is sucked back into the compressor to start a new cycle. In heating mode, the unit utilizes the waste heat generated in the refrigeration cycle or other heat sources to transfer heat to the hot water circulation system through a heat exchanger, thereby providing hot water.
[0003] The existing cold and hot water chilling unit requires water pipes to connect the equipment and external devices. However, during long-term use, the pipes may leak due to material aging, water pressure fluctuations, corrosion and erosion, thermal expansion and contraction caused by temperature changes, external physical damage, or improper maintenance. These leaks not only waste water resources but also affect system efficiency, reduce refrigeration and heating effects, and even cause potential damage to equipment, such as short circuits and accelerated corrosion. Moreover, these extremely small leaks are difficult to detect with the naked eye, and traditional detection methods may not effectively identify the problem, making it difficult to accurately locate and repair the equipment, which poses a significant risk to the stable operation of the system. SUMMARY
[0004] Therefore, the utility model aims to provide a cold and hot water chilling unit to solve the problem of detecting and locating the fine leaks in the pipes, which leads to a decrease in system efficiency, waste of water resources, and potential damage to equipment.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cold and hot water chilling unit, comprising a unit, the unit comprising a main body, the outer side of the main body is installed with a rack, the top of the rack is provided with a mounting mechanism, the mounting mechanism comprises a main rack body, the main rack body is connected through a bolt with the rack, and the front and rear ends of the main rack body are installed with a sliding frame;
[0006] A sliding mechanism is installed on the sliding frame, the sliding mechanism comprises a sliding seat, two pulleys are installed on the inner side of the sliding seat, and the pulleys are engaged with the sliding frame for sliding.
[0007] A motor is arranged above the outer surface of the sliding seat, and an output end of the motor is connected with one of the pulleys.
[0008] The above technical solutions provide a solid physical foundation for subsequent function implementation, including the unit, the main body, the rack, the mounting mechanism, etc., ensuring the stability and maintainability of the entire system.
[0009] Further, the outer surface of the adjusting seat is rotatably connected with a first adjusting frame through a damping shaft, and the inner side of the first adjusting frame is rotatably connected with a second adjusting frame through a damping shaft.
[0010] The above technical solutions enhance the flexibility and adjustability of the system, and the first adjusting frame and the second adjusting frame connected through the damping shaft enable the sound wave imaging device to be adjusted in multiple dimensions to adapt to different monitoring requirements.
[0011] Further, the end of the second adjusting frame is provided with a mounting plate, and the sound wave imaging device is detachably connected to the mounting plate through a tightening bolt.
[0012] The above technical solutions ensure the stability and maintainability of the sound wave imaging device, and the connection of the tightening bolt and the mounting plate enables the device to be easily installed and detached, which is conducive to the daily maintenance and upgrading of the device.
[0013] Further, the sound wave imaging device is used to detect the leakage point of the water pipe, and the mounting mechanism and the sliding mechanism are used to ensure that the sound wave imaging device can be monitored.
[0014] The above technical solutions realize efficient and accurate detection of the leakage point of the water pipe, and through the sound wave imaging technology, the leakage point can be timely found and located, greatly improving the reliability and safety of the system. At the same time, the design of the mounting mechanism and the sliding mechanism enables the sound wave imaging device to be monitored, further improving the detection efficiency.
[0015] Further, the overall structure of the mounting mechanism and the sliding mechanism is made of aluminum alloy, and the shell of the sound wave imaging device is made of engineering plastic.
[0016] The above technical solutions improve the durability and stability of the system, and the selection of aluminum alloy and engineering plastic not only reduces the weight of the system, but also enhances the corrosion resistance and wear resistance of the system.
[0017] Further, the main body is connected with multiple water pipes, and the water pipes are made of stainless steel.
[0018] By adopting the technical scheme, the corrosion resistance and long service life of the water running pipe are ensured, the selection of the stainless steel material enables the water running pipe to maintain stable performance in a harsh working environment, and the leakage risk caused by pipe corrosion is reduced.
[0019] Further, the outer surface of the main body is provided with a control console for controlling the main body.
[0020] By adopting the technical scheme, the controllability and intelligent level of the system are improved, the operating personnel can conveniently control the running state of the main body through the control console, remote monitoring and intelligent management of the entire unit are realized, and the running efficiency and convenience of the system are greatly improved.
[0021] In summary, the utility model mainly has the following beneficial effects:
[0022] The utility model discloses a mounting mechanism, sliding mechanism and acoustic imaging equipment are set up, wherein the acoustic imaging equipment is integrated on the cold and hot water supply unit, and efficient and accurate detection of the fine leakage point in the water running pipe is realized, the equipment utilizes acoustic technology, adopts non-contact detection method, improves the accuracy and efficiency of detection, meanwhile, the design of the mounting mechanism and sliding mechanism enables the acoustic imaging equipment to move flexibly at different positions of the unit, realizes the patrol monitoring, reduces the manual intervention frequency, is convenient for maintenance, the selection of the material of aluminum alloy and engineering plastic ensures the stability and durability of the structure and the lightness and protection ability of the equipment, through timely and accurate detection and repair of the leakage point, effectively avoid the waste of water resources, reduce the system efficiency and potential equipment damage, prolong the service life of the equipment, reduce the maintenance cost and environmental influence, in addition, the integration of the control console realizes the real-time monitoring and intelligent management of the running state of the unit, improves the working efficiency, reduces the risk of human operation error, in summary, embodiment one provides strong guarantee for the stable operation of the unit and resource saving. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0024] Figure 2 It is a rear view three-dimensional structure schematic diagram of the utility model;
[0025] Figure 3 It is a three-dimensional structure schematic diagram of the utility model Figure 1 It is the structure schematic diagram of the enlarged A place in the utility model;
[0026] Figure 4 It is the structure schematic diagram of the enlarged B place in the utility model; Figure 2
[0027] In the figure: 1, unit; 101, main body; 102, water pipe; 103, control console; 104, rack; 2, mounting mechanism; 201, main frame; 202, sliding frame; 3, sliding mechanism; 301, sliding seat; 302, pulley; 303, motor; 304, adjusting seat; 305, first adjusting frame; 306, second adjusting frame; 307, mounting plate; 308, tightening bolt; 4, acoustic imaging device. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used for explaining the utility model, and cannot be understood as limiting the utility model.
[0029] In the description of the utility model, it should be explained that the directions or position relations of the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the utility model, and in addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected: it can be mechanically connected, or it can be electrically connected: it can be directly connected, or it can be indirectly connected through an intermediate medium: it can be the communication between two elements, and those skilled in the art can understand the specific meaning of the above terms in the utility model according to the specific circumstances.
[0031] The embodiments will be described below according to the overall structure of the utility model.
[0032] A cold and hot supply cold water unit, such as Figures 1-4As shown, including the unit 1, the unit 1 includes the main body 101, the outer side of the main body 101 is provided with a rack 104, the top of the rack 104 is provided with a mounting mechanism 2, the mounting mechanism 2 includes a main frame body 201, the main frame body 201 is connected with the rack 104 through bolt disassembly, the front and rear ends of the main frame body 201 are provided with sliding frames 202; the sliding frames 202 are provided with sliding mechanisms 3, the sliding mechanisms 3 include sliding seats 301, the inner side of the sliding seats 301 is provided with two pulleys 302 above and below, and the pulleys 302 are engaged with the sliding frames 202 and slide; the outer surface of the sliding seats 301 is provided with a motor 303 above, the output end of the motor 303 is connected with one of the pulleys 302, the outer surface of the sliding seats 301 is provided with an adjusting seat 304 below, the main frame body 201 and the rack 104 are connected through bolt disassembly, the stability of the mounting mechanism 2 is realized and the mounting mechanism 2 is easy to disassemble, which is convenient for subsequent maintenance and upgrading, at the same time, the design of the sliding frames 202 provides a basis for the patrol monitoring of the acoustic imaging equipment 4, and the flexibility and monitoring range of the unit are enhanced.
[0033] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , the outer surface of the adjusting seat 304 is rotatably connected with a first adjusting frame 305 through a damping pivot, the inner side of the first adjusting frame 305 is rotatably connected with a second adjusting frame 306 through a damping pivot, the design allows the acoustic imaging equipment 4 to be finely adjusted in multiple dimensions, ensures that the equipment can accurately monitor the water pipe 102, and improves the accuracy and efficiency of detection.
[0034] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , the end of the second adjusting frame 306 is provided with a mounting plate 307, and the acoustic imaging equipment 4 is detachably connected on the mounting plate 307 through a tightening bolt 308, and the mounting method has the advantages that it ensures the stability of the acoustic imaging equipment 4, and facilitates the disassembly and replacement of the equipment, reduces the maintenance cost and time.
[0035] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , the acoustic imaging equipment 4 is used for detecting the leakage point of the water pipe 102, the mounting mechanism 2 and the sliding mechanism 3 are used for ensuring that the acoustic imaging equipment 4 can patrol and monitor, and the design has the advantages that it realizes comprehensive and continuous monitoring of the water pipe 102, can timely find and locate the leakage point, and avoids resource waste and potential risks caused by leakage.
[0036] Referring to Figure 1 , Figure 2 , Figure 3 ,Figure 4 The overall structure of the mounting mechanism 2 and the sliding mechanism 3 is made of aluminum alloy, and the shell of the acoustic imaging device 4 is made of engineering plastic, the aluminum alloy has good strength and corrosion resistance, which can ensure the stability and long service life of the mechanism; and the engineering plastic has the characteristics of light weight, wear resistance, impact resistance and the like, which can protect the acoustic imaging device 4 from damage from the external environment.
[0037] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The main body 101 is connected by a plurality of water pipes 102, and the water pipes 102 are made of stainless steel, which has excellent corrosion resistance and mechanical strength, and can ensure that the water pipes 102 are not prone to leakage or damage during long-term use, thereby improving the stability and reliability of the entire unit.
[0038] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 Figure 1 Figure 2 Figure 3 Figure 4 The outer surface of the main body 101 is provided with a console 103, which is used to control the main body 101, which enables the operator to conveniently remotely monitor and control the unit through the console 103, improving the convenience and safety of operation, and at the same time, the console 103 can also provide real-time feedback of the unit running state, facilitating the operator to timely discover and handle abnormal situations.
[0039] The implementation principle of the utility model is: first, the mounting mechanism 2 is fixed on the top of the rack 104 by bolts, ensuring the stability of the main frame 201, the sliding mechanism 3 is installed on the sliding frame 202, ensuring that the pulley 302 is clamped with the sliding frame 202 and can smoothly slide, the position and angle of the acoustic imaging device 4 are adjusted through the adjusting seat 304, the first adjusting frame 305 and the second adjusting frame 306, and the tightening bolt 308 is used to fix it on the mounting plate 307;
[0040] Connect the power supply of the unit, start the main body 101 and the acoustic imaging device 4 through the console 103, and set the monitoring parameters of the acoustic imaging device 4 on the console 103, such as scanning speed, acoustic frequency, etc.
[0041] Start the motor 303 of the sliding mechanism 3 through the console 103, so that the sliding seat 301 and the acoustic imaging device 4 thereon move along the sliding frame 202, the acoustic imaging device 4 continuously emits sound waves and receives reflected signals during the movement, and the water pipes 102 are scanned in all directions, if there is a leakage point, the acoustic imaging device 4 will receive abnormal reflected signals, and the position and degree of the leakage point will be displayed on the display screen or the console 103;
[0042] According to the display result of the acoustic imaging device 4, the specific position of the leakage point is determined, the movement of the sliding mechanism 3 is stopped, the acoustic imaging device 4 is fixed near the leakage point to carry out more detailed scanning and analysis, and appropriate repair measures are taken according to the specific situation of the leakage point, such as replacing the pipeline, fastening the connection, etc.
[0043] The parts not involved in the utility model are the same as the prior art or can be realized by using the prior art, and will not be described in detail here.
[0044] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and the person skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.
Claims
1. A chiller-heater combined water chiller unit, characterized by: Including unit (1), the unit (1) includes main body (101), the outer side of the main body (101) is installed with rack (104), the top of the rack (104) is provided with mounting mechanism (2), the mounting mechanism (2) includes main frame body (201), the main frame body (201) is connected by bolt disassembly with rack (104), the front and rear ends of the main frame body (201) are installed with sliding frame (202); The sliding frame (202) is installed with sliding mechanism (3), the sliding mechanism (3) includes sliding seat (301), the inner side of the sliding seat (301) is installed with two pulleys (302) above and below, and the pulley (302) is engaged with the sliding frame (202) and slides; The outer surface of the sliding seat (301) is provided with motor (303) above, the output end of the motor (303) is connected with one of the pulleys (302), and the outer surface of the sliding seat (301) is provided with adjusting seat (304) below.
2. The chiller unit of claim 1, wherein: The outer surface of the adjusting seat (304) is rotatably connected with the first adjusting frame (305) through the damping pivot, the inner side of the first adjusting frame (305) is rotatably connected with the second adjusting frame (306) through the damping pivot.
3. The chiller unit of claim 2, wherein: The end of the second adjusting frame (306) is provided with mounting plate (307), and the sound wave imaging equipment (4) is detachably connected on the mounting plate (307) through the tightening bolt (308).
4. The chiller unit of claim 3, wherein: The sound wave imaging equipment (4) is used for detecting the leakage point of the water pipe (102), and the mounting mechanism (2) and the sliding mechanism (3) are used for ensuring that the sound wave imaging equipment (4) can patrol and monitor.
5. The chiller unit of claim 3, wherein: The overall structure of the mounting mechanism (2) and the sliding mechanism (3) is aluminum alloy, and the shell material of the sound wave imaging equipment (4) is engineering plastic.
6. The chiller unit of claim 1, wherein: The main body (101) is connected by a plurality of water pipes (102), and the water pipe (102) is made of stainless steel.
7. The chiller unit of claim 1, wherein: The outer surface of the main body (101) is provided with control console (103), and the control console (103) is used for controlling the main body (101).