Simple detection device for casting
The automated casting inspection device, through its clamping, inspection, and cleaning mechanisms, solves the problems of limited inspection range and surface impurities, achieving efficient and accurate casting inspection and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423026192.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing casting inspection devices have a small contact surface and limited inspection range, and dust and impurities on the casting surface affect the accuracy of the inspection results.
An automated casting inspection device is adopted, including a clamping mechanism, inspection rollers, a blowing mechanism, and a drawing pen, to achieve stable clamping, comprehensive inspection, and surface cleaning of castings. Through the cooperation of electric push rods and drive motors, the castings are moved and inspected automatically. Uneven areas are marked by inspection rollers and drawing pens, and surface impurities are cleaned by a blower.
It improves the stability and accuracy of casting inspection, enhances the versatility and practicality of inspection equipment, reduces human error, ensures the comprehensiveness and consistency of inspection results, and improves production efficiency and product quality.
Smart Images

Figure CN223610770U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to casting detection device technical field especially relates to a simple and easy detection device of casting. BACKGROUND
[0002] Through searching patent publication no.: "CN221037255U" a metal casting detection device, including the base, the base upper end is equipped with two symmetrical fixed plate, two fixed plate on the sliding connection has the moving plate that penetrates, the moving plate is equipped with the through slot, the through slot sliding connection has the moving block, the moving block on the sliding connection has two symmetrical contact rod that penetrates, two contact rod upper end is equipped with the horizontal plate in common, the horizontal plate and moving block are elastically connected through two symmetrical springs.
[0003] The above-mentioned patent can detect the casting, but the contact area between the contact rod and the casting is small, and the detection range is limited, and secondly, the dust and impurities attached to the outer surface of the casting will affect the accuracy of the detection result. SUMMARY
[0004] The utility model discloses a simple and easy detection device of casting, which has high automation degree in the whole detection process, reduces manual intervention, improves production efficiency, improves product quality control level through accurate detection result, and effectively improves the quality of the produced casting.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A simple and easy detection device of casting, comprising a base plate:
[0007] The upper end of the base plate is uniformly provided with a plurality of support columns, and the upper end of the plurality of support columns is commonly fixedly installed with a top plate.
[0008] The upper end of the top plate is fixedly installed with a first electric push rod, and the telescopic end of the first electric push rod is fixedly installed with a vertical rod. The vertical rod is elastically connected with a sliding rod through an elastic assembly. The lower end of the sliding rod is fixedly installed with a mounting bracket. The inner side of the mounting bracket is rotatably connected with a detection roller for detecting the flatness of the casting. The outer side of the mounting bracket is fixedly installed with a drawing pen. The drawing pen cooperates with a display board.
[0009] The installation frame is provided with a blowing mechanism for cleaning the surface of the casting.
[0010] Preferably, the clamping mechanism comprises a sliding groove opened at the upper end of the bottom plate, a translation plate slidingly connected in the sliding groove, a fixed plate fixedly installed at the upper end of the translation plate, a second electric push rod fixedly installed on the side wall of the fixed plate, and a clamping plate fixedly installed at the extension end of the second electric push rod.
[0011] Preferably, the elastic assembly comprises a sliding cavity opened at the lower end of the vertical rod, and a sliding rod slidingly connected in the sliding cavity, and the sliding cavity and the sliding rod are elastically connected through a spring.
[0012] Preferably, the blowing mechanism comprises a blower fixedly installed at the upper end of the installation frame, two blowing pipes fixedly installed on the inner side of the installation frame, and a connecting pipe in communication between the two blowing pipes, and the output end of the blower is in communication with the connecting pipe through a gas conveying pipe.
[0013] Preferably, a plurality of blowing holes are uniformly distributed on the outer side of the blowing pipe, and the blowing holes on the two blowing pipes are respectively inclined towards the two sides.
[0014] Preferably, a driving motor is fixedly installed at the upper end of the bottom plate, a gear slot is opened in the inner side of the sliding groove, a gear is fixedly installed at the output shaft of the driving motor extending into the gear slot, a rack matching the gear is fixedly installed on the side wall of the translation plate, and a display plate for displaying the detection result is fixedly installed at the upper end of the bottom plate.
[0015] The utility model has the following beneficial effects:
[0016] 1. The second electric push rod pushes the clamping plate to clamp and fix the casting, ensures the stability of the casting during detection, avoids detection errors caused by movement or shaking of the casting, and improves the accuracy and reliability of detection.
[0017] 2. The first electric push rod drives the vertical rod and the detection roller to move downward, realizes accurate adhesion of the detection roller to the surface of the casting, and the flexibility of height adjustment can adapt to castings of different sizes and shapes, thereby enhancing the versatility and practicality of the detection equipment.
[0018] 3. The driving motor drives the gear to cooperate with the rack, drives the translation plate and the clamped casting to move horizontally, and realizes comprehensive detection of the surface of the casting. This automatic translation mechanism not only improves the detection efficiency, but also ensures the comprehensiveness and consistency of detection, and reduces errors caused by human operation.
[0019] 4、When the casting surface is uneven, the detection roller drives the drawing pen to move on the display board through the mounting frame, and the position of the uneven place is intuitively marked. This real-time feedback mechanism makes the detection result clear at a glance, which is convenient for the operator to quickly identify the problem area and take appropriate measures;
[0020] 5、Under the action of the air blower, strong air is blown out through the blowing pipe, effectively cleaning the impurities on the surface of the casting, so as to ensure the accuracy of the casting detection and reduce the error. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 A structure diagram of a simple casting detection device is provided for the utility model.
[0022] Figure 2 A schematic diagram of the detection roller of the simple casting detection device is provided for the utility model.
[0023] Figure 3 A sectional view of the vertical rod of the simple casting detection device is provided for the utility model.
[0024] Figure 4 A schematic diagram of the toothed plate and gear of the simple casting detection device is provided for the utility model.
[0025] In the figure: 1 bottom plate, 2 display board, 3 connecting pipe, 4 gas pipe, 5 support column, 6 top plate, 7 first electric push rod, 8 fixed plate, 9 clamping plate, 10 second electric push rod, 11 blowing pipe, 12 detection roller, 13 mounting frame, 14 vertical rod, 15 air blower, 16 sliding cavity, 17 spring, 18 sliding rod, 19 drawing pen, 20 driving motor, 21 translation plate, 22 gear, 23 rack. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0027] In the description of the utility model, it should be understood that the terms "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the utility model.
[0028] REFERENCE Figures 1-4 A simple casting detection device, comprising a bottom plate 1:
[0029] The upper end of the bottom plate 1 is uniformly provided with a plurality of support columns 5, the upper ends of the plurality of support columns 5 are fixedly connected with a top plate 6, the upper end of the bottom plate 1 is fixedly connected with a display plate 2 for displaying the detection result, the upper end of the bottom plate 1 is symmetrically provided with two clamping mechanisms for clamping the casting, the clamping mechanism comprises a sliding groove opened on the upper end of the bottom plate 1, a translation plate 21 is slidably connected in the sliding groove, a fixed plate 8 is fixedly connected to the upper end of the translation plate 21, a second electric push rod 10 is fixedly connected to the side wall of the fixed plate 8, a clamping plate 9 is fixedly connected to the extension end of the second electric push rod 10, a drive motor 20 is fixedly connected to the upper end of the bottom plate 1, a gear groove is opened on the inner side of the sliding groove, the output shaft of the drive motor 20 extends into the gear groove and is fixedly connected with a gear 22, a rack 23 matched with the gear 22 is fixedly connected to the side wall of the translation plate 21;
[0030] A first electric push rod 7 is fixedly connected to the upper end of the top plate 6, a vertical rod 14 is fixedly connected to the extension end of the first electric push rod 7, a sliding rod 18 is elastically connected to the vertical rod 14 through an elastic assembly, the elastic assembly comprises a sliding cavity 16 opened on the lower end of the vertical rod 14, the sliding rod 18 is slidably connected in the sliding cavity 16, the cross sections of the sliding cavity 16 and the sliding rod 18 are both T-shaped structures, the sliding cavity 16 and the sliding rod 18 are elastically connected through a spring 17, which facilitates the up and down movement of the mounting frame 13, so that the uneven position can be displayed through the drawing pen 19, the lower end of the sliding rod 18 is fixedly connected with the mounting frame 13, the inner side of the mounting frame 13 is rotatably connected with a detection roller 12 for detecting the flatness of the casting, the outer side of the mounting frame 13 is fixedly connected with a drawing pen 19, and the drawing pen 19 is matched with the display plate 2;
[0031] The mounting frame 13 is provided with a blowing mechanism for cleaning the impurities on the surface of the casting, the blowing mechanism comprises a blower 15 fixedly connected to the upper end of the mounting frame 13, two blowing pipes 11 are fixedly connected to the inner side of the mounting frame 13, a plurality of blowing holes are uniformly arranged on the outer side of the blowing pipe 11, the blowing holes on the two blowing pipes 11 are respectively inclined to the two sides, the two blowing pipes 11 are communicated through a connecting pipe 3, and the output end of the blower 15 is communicated with the connecting pipe 3 through a gas conveying pipe 4.
[0032] Working principle:
[0033] In work, first, the casting is placed on the upper surface of the bottom plate 1, then the second electric push rod 10 is used to push the clamping plate 9 to clamp and fix the casting, then the first electric push rod 7 is used to push the vertical rod 14 to move downward, so that the detection roller 12 moves downward, which facilitates the close contact between the detection roller 12 and the surface of the casting, then the drive motor 20 is started, the drive motor 20 drives the gear 22 to rotate, the gear 22 and the rack 23 cooperate to move the translation plate 21, so that the casting can be moved, which facilitates the comprehensive detection of the flatness of the casting;
[0034] When the surface of the casting is uneven, the detection roller 12 drives the mounting frame 13 to move up and down, and the mounting frame 13 drives the drawing pen 19 to move, so that the position of the uneven place can be intuitively displayed on the surface of the display board 2.
[0035] During detection, the air blower 15 can be opened, and strong air is injected into the blowing pipe 11 through the air conveying pipe 4 and the connecting pipe 3, and finally blown out through the blowing hole, so that the impurities on the surface of the casting can be blown and cleaned, and the detection result can be ensured.
[0036] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A simple casting inspection device, characterized by, Including the base plate (1): The upper end of the base plate (1) is evenly distributed with multiple support columns (5), and the upper ends of the multiple support columns (5) are jointly fixedly installed with a top plate (6). The upper end of the base plate (1) is symmetrically provided with two clamping mechanisms for clamping the casting. The top plate (6) is fixedly installed with a first electric push rod (7), and the telescopic end of the first electric push rod (7) is fixedly installed with a vertical rod (14). The vertical rod (14) is elastically connected to a slide rod (18) through an elastic component. The lower end of the slide rod (18) is fixedly installed with a mounting frame (13). The inner side of the mounting frame (13) is rotatably connected with a detection roller (12) for detecting the flatness of the casting. The outer side of the mounting frame (13) is fixedly installed with a drawing pen (19). The drawing pen (19) cooperates with the display board (2). The mounting frame (13) is equipped with a blowing mechanism for cleaning impurities on the surface of the casting.
2. A simple casting inspection device according to claim 1, characterized in that The clamping mechanism includes a sliding groove on the upper end of the base plate (1), a sliding plate (21) is slidably connected inside the sliding groove, a fixing plate (8) is fixedly installed on the upper end of the sliding plate (21), a second electric push rod (10) is fixedly installed on the side wall of the fixing plate (8), and a clamping plate (9) is fixedly installed on the telescopic end of the second electric push rod (10).
3. The simple casting inspection apparatus according to claim 1, characterized by The elastic component includes a sliding cavity (16) opened at the lower end of the vertical rod (14), and the sliding rod (18) is slidably connected inside the sliding cavity (16). The sliding cavity (16) and the sliding rod (18) are elastically connected by a spring (17).
4. The simple casting inspection apparatus according to claim 1, characterized by The purging mechanism includes a blower (15) fixedly installed on the upper end of the mounting frame (13). Two purging pipes (11) are fixedly installed on the inner side of the mounting frame (13). The two purging pipes (11) are connected by a connecting pipe (3). The output end of the blower (15) is connected to the connecting pipe (3) through an air supply pipe (4).
5. A simple casting inspection apparatus according to claim 4, wherein Multiple purge holes are evenly distributed on the outer side of the purge tube (11), and the purge holes on the two purge tubes (11) are respectively inclined to the sides.
6. A simple casting inspection device according to claim 2, characterized in that, A drive motor (20) is fixedly installed on the upper end of the base plate (1). A gear groove is opened on the inner side of the slide. The output shaft of the drive motor (20) extends into the inside of the gear groove and a gear (22) is fixedly installed. A rack (23) that matches the gear (22) is fixedly installed on the side wall of the translation plate (21). A display plate (2) for displaying the test results is fixedly installed on the upper end of the base plate (1).
Citation Information
Patent Citations
Metal casting detection device
CN221037255U