Visual inspection device for tooth arrangement
By setting up visual inspection and punching components on the zipper, the problem of low detection efficiency of existing devices is solved, enabling efficient and accurate detection of zippers and marking of abnormal positions, thus improving the detection effect.
Patent Information
- Application Number
- CN202422938749.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing automatic microphone-selection devices have low detection efficiency and are inconvenient to mark problems in a timely manner, resulting in poor detection results.
The system employs two visual inspection components, namely Visual Inspection Component 1 and Visual Inspection Component 2, along with a punching component, to detect the front and back of the zipper. A delay component guides the zipper into Visual Inspection Component 2 for back detection, and the punching component marks any abnormal locations.
It improves detection efficiency and accuracy, facilitates the later location of problems, and enhances the inspection effect of the detection device.
Smart Images

Figure CN223611366U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of zipper manufacturing, and in particular to a visual inspection device for zipper assembly. Background Technology
[0002] A zipper is a fastener that uses a continuous arrangement of teeth to join or separate items. It is now widely used in clothing, bags, tents, etc. It consists of two straps, each with a row of metal or plastic teeth, used to connect the edge of an opening (such as the opening of a garment or bag). A sliding element can pull the two rows of teeth into an interlocking position to close the opening or connect it to an object (as an object being lifted or lowered) to tighten, stabilize, or guide the object.
[0003] Zippers require microphone sorting during production. However, existing automatic microphone sorting devices have low detection efficiency and are inconvenient to mark problems in a timely manner, which makes it easy to overlook the location of the problem. As a result, the detection effect of existing detection equipment is poor. Utility Model Content
[0004] To address the problem of low detection efficiency in existing micester detection devices, this application provides a visual inspection device for micester detection.
[0005] The visual inspection device for microphone expulsion provided in this application adopts the following technical solution:
[0006] A visual inspection device for microphone elimination includes a detection frame mounted on a microphone elimination machine, a limiting component installed on the bottom outer wall of the detection frame, a first visual inspection component, a second visual inspection component, a discharge component, and a zipper. The first visual inspection component is located above and below the detection frame. The inner wall of the first visual inspection component is provided with a perforation component. The interior of the second visual inspection component is provided with a delay component. The first and second visual inspection components have identical structures. The first visual inspection component is vertically mounted on the detection frame, and the second visual inspection component is horizontally mounted below the detection frame.
[0007] By adopting the above technical solution, the installation of each component is facilitated by the setting of the inspection frame, the setting of the limiting component facilitates the conveying of the zipper, the cooperation between visual inspection component one and visual inspection component two facilitates the photographic inspection of the front and back of the zipper, and the setting of the punching component facilitates the punching and marking of abnormal parts of the zipper.
[0008] An auxiliary rod is fixedly connected to the top outer wall of the testing frame, and a fixing plate is fixedly connected to one side of the bottom outer wall of the testing frame. A conveying roller is rotatably connected to one side of the fixing plate.
[0009] Through the adoption of the above technical scheme, the auxiliary rod is arranged to facilitate the auxiliary installation of the detection frame, the fixing plate is arranged to facilitate the installation of the conveying roller one, and the conveying roller one is arranged to facilitate the conveying of the auxiliary zipper.
[0010] The limiting assembly comprises a mounting plate fixedly connected to the detection frame, two symmetrical limiting switches fixedly connected to one side outer wall of the mounting plate, a driving seat slidingly connected to the other side outer wall of the mounting plate, and a conveying roller two rotatably connected to one side outer wall of the driving seat.
[0011] Through the adoption of the above technical scheme, the two limiting switches on the mounting plate facilitate the limiting of the driving seat, and the conveying roller two facilitates the conveying of the auxiliary zipper.
[0012] One side outer wall of the detection frame is fixedly connected with a mounting seat, two adjusting bolts are screwed to the top outer wall of the mounting seat, and the outer walls of the two adjusting bolts are fixedly connected with limiting plates.
[0013] Through the adoption of the above technical scheme, the limiting plates are installed on the mounting seat through the adjusting bolts, and the limiting plates facilitate the conveying of the two zippers.
[0014] The delay assembly comprises an adjusting frame fixedly connected to the detection frame, a conveying roller five rotatably connected to one side outer wall of the adjusting frame, and a partition plate fixedly connected to one side outer wall of the adjusting frame and located above the conveying roller five.
[0015] Through the adoption of the above technical scheme, the zipper is introduced into the visual detection assembly two through the conveying roller five, so that the reverse side of the zipper is detected in cooperation with the visual detection assembly two, and the partition plate prevents the zippers from contacting and being worn.
[0016] The punching assembly comprises a punching frame fixedly connected to the detection frame, a cylinder fixedly connected to the top outer wall of the punching frame, a U-shaped seat fixedly connected to one side outer wall of the punching frame, a round opening formed in the top outer wall of the U-shaped seat, and a punching pin slidingly connected to the inner wall of the round opening and fixedly connected to the piston rod of the cylinder at one end.
[0017] Through the adoption of the above technical scheme, the punching pin is directly driven by the cylinder on the punching frame to punch the zipper passing through the U-shaped seat, and the punching facilitates the marking of the abnormal position of the zipper.
[0018] The visual detection assembly one comprises a protective cover fixedly connected to the detection frame, a fixed frame fixedly connected to one side inner wall of the protective cover, a connecting frame fixedly connected to one side outer wall of the fixed frame, a photographing module fixedly connected to one side outer wall of the connecting frame, and a cover plate hingedly connected to one side outer wall of the protective cover.
[0019] By adopting the above technical solution, the protective cover facilitates the taking of photos by the camera module, and the connecting bracket facilitates the installation of the camera module.
[0020] The discharge assembly includes a discharge motor fixedly connected to the detection frame, and a conveying roller three is fixedly connected to the output shaft of the discharge motor. A mounting frame is fixedly connected to the outer wall of the detection frame, and the same conveying wheel is rotatably connected to the outer wall of the opposite side of the mounting frame. The conveying wheel and the conveying roller three are in contact. Two symmetrically arranged conveying roller two are fixedly connected to the outer wall of one side of the conveying frame, and the conveying roller two is located above the delay assembly.
[0021] By adopting the above technical solution, the zipper is conveyed by the conveyor roller three and the conveyor wheel when the discharge motor starts. The two conveyor rollers two are set up to facilitate the introduction of the zipper into the vision inspection component two in conjunction with the conveyor roller five.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. This application facilitates the inspection of the front and back of the zipper by setting two visual inspection components on the zipper machine, and at the same time, it is combined with a punching component to make it easy to punch and mark the problematic parts, thereby facilitating the later location of the problematic parts and improving the inspection efficiency of the existing inspection device.
[0024] 2. This application sets a delay component on the inspection frame, which facilitates the introduction of the zipper into the second visual inspection component, thereby facilitating the inspection of the reverse side of the zipper. The photo module consists of a camera and a light source, which facilitates high-definition inspection of the zipper and improves the accuracy of the inspection device. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of a visual inspection device for eliciting mice according to an embodiment of this application;
[0026] Figure 2 This is a schematic diagram illustrating the three-dimensional structure of the embodiments of this application;
[0027] Figure 3 This is a schematic diagram illustrating the main structure of the testing frame in the embodiments of this application;
[0028] Figure 4 This is a schematic diagram illustrating the main structure of the limiting component in the embodiments of this application;
[0029] Figure 5 This is a schematic diagram illustrating the structure of the visual inspection component, as shown in the embodiments of this application.
[0030] Figure 6 This is a schematic diagram illustrating the main structure of the punching component in the embodiments of this application.
[0031] 1, detection frame; 2, auxiliary rod; 3, visual detection assembly one; 4, visual detection assembly two; 5, limiting assembly; 6, discharge assembly; 7, zipper; 8, fixed plate; 9, conveying roller one; 10, punching assembly; 11, mounting seat; 12, adjusting bolt; 13, limiting plate; 14, conveying roller two; 15, delay assembly; 16, discharge motor; 17, conveying roller three; 18, mounting frame; 19, conveying wheel; 20, punching frame; 21, air cylinder; 22, punching pin; 23, U-shaped seat; 24, mounting plate; 25, limit switch; 26, driving seat; 27, conveying roller four; 28, protective cover; 29, cover plate; 30, photographing module; 31, fixing frame; 32, connecting frame; 33, adjusting frame; 34, conveying roller five; 35, partition plate. DETAILED DESCRIPTION
[0032] The following will be described in detail in combination with the accompanying Figures 1-6 The application is further described in detail.
[0033] The application discloses a zipper visual inspection device.
[0034] Reference Figures 1-3 A zipper visual inspection device, the existing zipper machine detection efficiency is relatively low, so the detection device in the new type is set, the detection device is installed on the zipper machine, including the detection frame 1 installed on the zipper machine, the limiting assembly 5, the visual detection assembly one 3, the visual detection assembly two 4 and the discharge assembly 6 and the zipper 7 installed on the bottom outer wall of the detection frame 1, the visual detection assembly one 3 is located above the detection frame 1, and the visual detection assembly one 3 is located below the detection frame 1, the inner wall of the visual detection assembly one 3 is provided with the punching assembly 10, the inside of the visual detection assembly two 4 is provided with the delay assembly 15, the visual detection assembly one 3 and the visual detection assembly two 4 are completely same in structure, and the visual detection assembly one 3 is vertically installed on the detection frame 1, and the visual detection assembly two 4 is horizontally installed below the detection frame 1.
[0035] When in use, the detection frame 1 is convenient for installing various components, the limiting assembly 5 is convenient for assisting the conveying of the zipper, the cooperation between the visual detection assembly one 3 and the visual detection assembly two 4 is convenient for photographing and detecting the front and back of the zipper, and the punching assembly 10 is convenient for punching and marking the abnormal part of the zipper.
[0036] Reference Figures 3-4The limiting assembly 5 for assisting the zipper conveying includes a mounting plate 24 fixedly connected to the detection frame 1, two symmetrical limiting switches 25 fixedly connected to one side outer wall of the mounting plate 24, a driving seat 26 slidingly connected to the other side outer wall of the mounting plate 24, and a conveying roller four 27 rotatably connected to one side outer wall of the driving seat 26. The two limiting switches 25 on the mounting plate 24 facilitate limiting the position of the driving seat 26, and the conveying roller four 27 facilitates assisting the zipper conveying.
[0037] With reference to Figure 6 The delay assembly 15 for assisting the reverse detection of the zipper includes an adjusting frame 33 fixedly connected to the detection frame 1, a conveying roller five 34 rotatably connected to one side outer wall of the adjusting frame 33, and a partition plate 35 fixedly connected to one side outer wall of the adjusting frame 33 and located above the conveying roller five 34. The conveying roller five 34 facilitates introducing the zipper into the visual detection assembly two 4, thereby facilitating the visual detection assembly two 4 to detect the reverse of the zipper, and the partition plate 35 facilitates avoiding the abrasion of the zipper due to the contact between the zippers.
[0038] With reference to Figures 2-3 The punching assembly 10 for punching the abnormal position of the zipper in cooperation with the visual detection assembly includes a punching frame 20 fixedly connected to the detection frame 1, a cylinder 21 fixedly connected to the top outer wall of the punching frame 20, a U-shaped seat 23 fixedly connected to one side outer wall of the punching frame 20, and a punching pin 22 slidingly connected to the inner wall of a circular opening formed in the top outer wall of the U-shaped seat 23 and fixedly connected to the piston rod of the cylinder 21 at one end. The cylinder 21 on the punching frame 20 directly drives the punching pin 22 to punch the zipper passing through the U-shaped seat 23, and the punching facilitates assisting the marking of the abnormal position of the zipper.
[0039] With reference to Figures 5-6 The visual detection assembly one 3 for detecting the appearance of the zipper includes a protective cover 28 fixedly connected to the detection frame 1, a fixed frame 31 fixedly connected to one side inner wall of the protective cover 28, a connecting frame 32 fixedly connected to one side outer wall of the fixed frame 31, and a photographing module 30 fixedly connected to one side outer wall of the connecting frame 32. The protective cover 28 facilitates assisting the photographing module 30 to take pictures, and the connecting frame 32 facilitates installing the photographing module 30.
[0040] With reference to Figures 2-3The outfeed assembly 6 for assisting the zipper to move on the detection frame 1 comprises an outfeed motor 16 fixedly connected to the detection frame 1, and a conveying roller three 17 is fixedly connected to an output shaft of the outfeed motor 16; an installation frame 18 is fixedly connected to an outer wall of the detection frame 1, and a same conveying wheel 19 is rotatably connected to opposite outer walls of the installation frame 18; the conveying wheel 19 is in contact with the conveying roller three 17; two symmetrically arranged conveying rollers two 14 are fixedly connected to an outer wall of one side of the detection frame 1, and the conveying rollers two 14 are located above the time delay assembly 15; the outfeed motor 16 is started to cooperate with the conveying roller three 17 and the conveying wheel 19 to convey the zipper; and the two conveying rollers two 14 are arranged to facilitate the cooperation of the conveying roller five 34 to introduce the zipper into the visual detection assembly two 4.
[0041] With reference to Figures 1-3 The outer wall of the top of the detection frame 1 is fixedly connected with an auxiliary rod 2, and the outer wall of one side of the bottom of the detection frame 1 is fixedly connected with a fixed plate 8; the outer wall of one side of the fixed plate 8 is rotatably connected with a conveying roller one 9; the auxiliary rod 2 is arranged to facilitate the auxiliary installation of the detection frame 1; the fixed plate 8 is arranged to facilitate the installation of the conveying roller one 9; the conveying roller one 9 is arranged to facilitate the auxiliary conveying of the zipper; the outer wall of one side of the detection frame 1 is fixedly connected with a mounting seat 11, and the outer wall of the top of the mounting seat 11 is screwed with two adjusting bolts 12; the outer walls of the two adjusting bolts 12 are fixedly connected with limit plates 13; the adjusting bolts 12 are arranged to facilitate the installation of the limit plates 13 on the mounting seat 11; and the limit plates 13 are arranged to facilitate the auxiliary conveying of the two zippers.
[0042] The implementation principle of the zipper visual inspection device is as follows: in use, the detection frame 1 is first fixed on the sorting machine, and then the zipper is sequentially threaded through the conveying roller one 9, the conveying roller four 27, the mounting seat 11, the conveying roller two 14, the conveying roller five 34 and the U-shaped seat 23, and finally through the conveying roller three 17 cooperating with the outfeed motor 16 to convey the zipper out; when the zipper enters the position of the visual detection assembly one 3, the photographing module 30 detects the front surface of the zipper; after the detection is completed, the zipper is conveyed to the visual detection assembly two 4; the photographing module 30 in the visual detection assembly two 4 facilitates the detection of the back surface of the zipper; when the photographing module 30 detects the abnormal position of the zipper, the AI algorithm unit in the controller detects the abnormal position; after the detection is completed, the punching assembly 10 punches the abnormal position of the zipper; when punching, the cylinder 21 is started to directly drive the punching pin 22 to move downward to punch the zipper, thereby facilitating the punching marking of the abnormal position of the zipper.
[0043] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A kind of row of visual inspection device, including the detection frame (1) installed on row of machine, the bottom outer wall of detection frame (1) installs limit component (5), visual detection component one (3), visual detection component two (4) and discharge component (6) and zip (7), it is characterized in that: The visual detection assembly one (3) is located above the detection frame (1), and the visual detection assembly one (3) is located below the detection frame (1), the inner wall of the visual detection assembly one (3) is provided with a punching assembly (10), the inside of the visual detection assembly two (4) is provided with a delay assembly (15), the visual detection assembly one (3) and the visual detection assembly two (4) are completely same in structure, and the visual detection assembly one (3) is vertically installed on the detection frame (1), and the visual detection assembly two (4) is horizontally installed below the detection frame (1).
2. An inline vision inspection apparatus as claimed in claim 1, characterised in that: The detection frame (1) top outer wall is fixedly connected with an auxiliary rod (2), and the detection frame (1) bottom outer wall one side outer wall is fixedly connected with a fixed plate (8), and the fixed plate (8) one side outer wall is rotatably connected with a conveying roller one (9).
3. An inline vision inspection apparatus as claimed in claim 2, wherein: The limiting assembly (5) comprises a mounting plate (24) fixedly connected to the detection frame (1), and the mounting plate (24) one side outer wall is fixedly connected with two symmetrical limiting switches (25), and the mounting plate (24) other side outer wall is slidably connected with a drive seat (26), and the drive seat (26) one side outer wall is rotatably connected with a conveying roller four (27).
4. An inline vision inspection apparatus as claimed in claim 3, characterised in that: The detection frame (1) one side outer wall is fixedly connected with a mounting seat (11), and the mounting seat (11) top outer wall is screwed with two adjusting bolts (12), and the outer wall of the two adjusting bolts (12) is fixedly connected with a limiting plate (13).
5. An inline vision inspection apparatus as claimed in claim 4, characterised in that: The delay assembly (15) comprises an adjusting frame (33) fixedly connected to the detection frame (1), and the adjusting frame (33) one side outer wall is rotatably connected with a conveying roller five (34), and the adjusting frame (33) one side outer wall is fixedly connected with a partition plate (35), and the partition plate (35) is located above the conveying roller five (34).
6. An inline vision inspection apparatus as claimed in claim 5, characterised in that: The punching assembly (10) comprises a punching frame (20) fixedly connected to the detection frame (1), and the punching frame (20) top outer wall is fixedly connected with a pneumatic cylinder (21), and the punching frame (20) one side outer wall is fixedly connected with a U-shaped seat (23), and the U-shaped seat (23) top outer wall is provided with a round hole, and the inner wall of the round hole is slidably connected with a punching pin (22), and one end of the punching pin (22) is fixedly connected with the piston rod of the pneumatic cylinder (21).
7. An inline vision inspection apparatus as claimed in claim 6, characterised in that: The visual detection assembly one (3) comprises a protective cover (28) fixedly connected to the detection frame (1), and the protective cover (28) one side inner wall is fixedly connected with a fixed frame (31), and the fixed frame (31) one side outer wall is fixedly connected with a connecting frame (32), and the connecting frame (32) one side outer wall is fixedly connected with a photographing module (30), and the protective cover (28) one side outer wall is hingedly connected with a cover plate (29).
8. An inline vision inspection apparatus as claimed in claim 7, characterised in that: The discharge assembly (6) comprises a discharge motor (16) fixedly connected to the detection frame (1), and a conveying roller three (17) is fixedly connected to the output shaft of the discharge motor (16); the outer wall of the detection frame (1) is fixedly connected with a mounting frame (18), and the opposite side of the outer wall of the mounting frame (18) is rotatably connected with a same conveying wheel (19); the conveying wheel (19) is in contact with the conveying roller three (17); and the outer wall of one side of the detection frame (1) is fixedly connected with two symmetrically arranged conveying roller twos (14), and the conveying roller twos (14) are located above the time delay assembly (15).