Electrical automation certification training platform

Abstract

The utility model provides an electrical automation certification practical training platform, which belongs to the technical field of electrical information and comprises an operating platform, and a T-shaped groove convenient for mounting a practical training module is arranged on the surface of the top of the operating platform; the control assembly comprises a control cabinet arranged on one side of the operation table. According to the utility model, through the open type automatic production practical training platform, modular design is adopted, each module has an independent experiment function, and independent experiment and combined experiment can be carried out; training students can master related technologies and practical skills of Botaway software, a Siemens mainstream controller, a human-computer interface, a frequency converter, an industrial bus, electrical control and an automatic production line, and an experiment environment for comprehensive training is provided for the students. Through cooperation of parts in the control assembly, power supply, regulation and control can be carried out on the parts on the surface of the operation table, and the current states of the control cabinet and the parts in the control cabinet are displayed in real time through a three-color signal lamp.

Description

TECHNICAL FIELD

[0001] The utility model belongs to electrical information technical field, specifically related to an electrical automation authentication practical training platform. BACKGROUND

[0002] Electrical automation authentication practical training platform plays a vital role in the field of education and training, these platforms not only provide valuable practical opportunities for students, but also help them master the core skills and knowledge in the field of electrical automation, the practical training platform allows students to install, debug, program and troubleshoot electrical equipment and other practical operations, thereby deepening the understanding of theoretical knowledge, many practical training platforms can simulate real industrial environment, so that students can learn and practice in a close-to-real work environment.

[0003] Some electrical automation authentication practical training platforms in the prior art are usually designed as a whole, since the equipment and components are fixedly integrated together, it is difficult to flexibly adjust and expand according to specific teaching needs or projects, which may result in that certain specific practical training projects cannot be implemented or the effect is not good, although it is relatively centralized in management, once the platform fails, maintenance and replacement of multiple equipment and components may be involved, increasing the complexity and difficulty of maintenance. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an electrical automation authentication practical training platform, which aims at solving the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] An electrical automation authentication practical training platform, comprising a practical training component, comprising an operation table, a T-shaped groove for installing a practical training module is formed in the top surface of the operation table;

[0007] A control component, comprising a control cabinet arranged on one side of the operation table, a protective door is hinged to one side of the outer surface of the control cabinet, and a control panel is adaptively installed on one side of the outer surface of the control cabinet;

[0008] A feeding module is fixedly arranged on the surface of the operation table, a water tank is fixedly arranged above the feeding module, the water tank is divided into two parts, the left part is a heating part for keeping the temperature in the water tank constant, and the right part is a water storage part for providing filled raw materials;

[0009] A filling module is arranged on one side of the water tank, the filling module is composed of a mounting plate, a lifting cylinder and a filling head, and a four-station rotary workbench is adaptively installed on the top surface of the operation table;

[0010] The control assembly further comprises a mesh frame fixedly arranged in the inner cavity of the control cabinet, and a three-color signal lamp is fixedly arranged on the top of the outer surface of the control cabinet.

[0011] As a preferred scheme of the present application, a carrying unit is fixedly arranged on the top surface of the operation table, and the carrying unit is composed of a linear motion module, a lifting cylinder, a telescopic cylinder, a clamping jaw, a speed reducer, a sensor and an encoder.

[0012] As a preferred scheme of the present application, a clamping jaw is slidably connected to the surface of the carrying unit, and the cylinder diameter of the clamping jaw is 20 mm.

[0013] As a preferred scheme of the present application, an alternating current motor is adaptively arranged on one surface of the carrying unit, and the rated voltage of the alternating current motor is three-phase 380 V.

[0014] Compared with the prior art, the present application has the following beneficial effects: the open automatic production training platform is designed in a modular manner, each module has independent experimental functions, and can be independently experimented or combined to experiment, through installation and adjustment of mechanical and electrical equipment, training students can master the related technology and practical skills of Boto software, Siemens mainstream controller, human-computer interface, frequency converter, industrial bus, electrical control, automation production line, and have the comprehensive application ability of design, installation, operation, programming and debugging, operation and maintenance of industrial control system, and provide an experimental environment for comprehensive training for students, cultivate sustainable development of automation type high-skilled talents to meet the needs of enterprises, through cooperation between various parts in the control assembly, power supply and regulation of various parts on the surface of the operation table can be realized, and the current state of each part in the control cabinet and the control cabinet can be displayed in real time through the three-color signal lamp, so as to realize the effect of ensuring stable operation of the equipment and safety of the surrounding personnel. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of the drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0017] Figure 2 It is a schematic diagram of the overall structure of the present application Figure 1 It is a schematic diagram of the overall structure of the present application

[0018] Figure 3 It is a schematic diagram of the overall structure of the present application

[0019] Figure 4 For the utility model Figure 3 The local enlarged view of B in the middle.

[0020] In the figure: 100, practical training assembly; 101, operation table; 102, carrying unit; 103, clamping jaw; 104, AC motor; 105, feeding module; 106, water tank; 107, filling module; 108, four-station rotary workbench; 200, control assembly; 201, control cabinet; 202, protective door; 203, control panel; 204, mesh frame; 205, three-color signal lamp. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the accompanying drawings.

[0022] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore, the utility model is not limited by the specific embodiments disclosed below.

[0023] Secondly, "one embodiment" or "embodiment" referred to herein means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent or alternative to other embodiments. EMBODIMENT

[0024] Refer to Figures 1-3 For the first embodiment of the utility model, the embodiment provides an electrical automation certification practical training platform, comprising,

[0025] The practical training assembly 100 comprises an operation table 101, and a T-shaped groove for installing a practical training module is formed in the top surface of the operation table 101; wherein the rack of the practical training platform 101 is formed by sheet metal splicing around and at the bottom, a tool cabinet is installed on one side surface of the rack, the tool cabinet is designed as a left single door, and the right side is a multi-layer drawer, four casters for moving the position of the device are fixedly installed on the bottom surface of the practical training platform 101, and the overall size of the rack is 1000*8707*750mm.

[0026] The control assembly 200 comprises a control cabinet 201 arranged on one side of the operation table 101, the outer surface of the control cabinet 201 is hinged with a protective door 202, and the outer surface of the control cabinet 201 is adaptively installed with a control panel 203.

[0027] The control cabinet 201 is used for supporting the protective door 202 and the control panel 203. The model of the control panel 203 is SIMATIC HMI, KTP700 Basic, a simplified panel, a button / touch operation, a 7" TFT display screen, 65536 colors, a PROFINET interface, a minimum version of WinCC Basic V13 / STEP 7 Basic V13 including open source software.

[0028] Specifically, the top surface of the operation table 101 is fixedly provided with a carrying unit 102. The carrying unit 102 is composed of a linear motion module, a lifting cylinder, an extension cylinder, a clamping jaw, a speed reducer, a sensor and an encoder.

[0029] The total length of the linear motion module is 980 mm, the effective stroke is 700 mm, the lead is 95 mm, the repeat positioning accuracy is 0.05 mm, the cylinder diameter of the lifting cylinder is 32 mm, the stroke is 20 mm, the cylinder diameter of the extension cylinder is 16 mm, and the stroke is 70 mm. The cylinder diameter of the clamping jaw is 20 mm, and there are three U-shaped photoelectric sensors.

[0030] Further, the surface of the carrying unit 102 is slidably connected with a clamping jaw 103. The cylinder diameter of the clamping jaw 103 is 20 mm.

[0031] The carrying unit 102 is used to complete the transmission work between various modules. The functions of the clamping jaw, such as rising / falling, extending / contracting, clamping / loosening, are realized through the control of the cylinder. The linear motion is controlled by a frequency converter, and the positioning function is realized by an encoder.

[0032] Preferably, an alternating current motor 104 is adaptively installed on one side surface of the carrying unit 102. The rated voltage of the alternating current motor 104 is three-phase 380V.

[0033] The alternating current motor 104 is used to drive the linear motion module to move the clamping jaw 103.

[0034] It should be noted that the surface of the operation table 101 is fixedly provided with a feeding module 105. An upper portion of the feeding module 105 is fixedly provided with a water tank 106. The water tank 106 is divided into two parts. The left part is a heating part used to control the temperature in the water tank to remain constant. The right part is a water storage part used to provide raw materials for filling.

[0035] The heating part is composed of a heating module, a cooling fan, a thermal resistance and a display instrument.

[0036] Further, a filling module 107 is arranged on one side of the water tank 106. The filling module 107 is composed of a mounting plate, a lifting cylinder and a filling head. A four-station rotary workbench 108 is adaptively installed on the top surface of the operation table 101.

[0037] Wherein, the lift cylinder bore 10mm, stroke 30mm, installed in the module above the 2nd station, when the linear module moves to the position, the cylinder pushes out, the flow pump works according to the set flow, the filling head stretches into the bottle to fill water, after filling, the linear module moves back to the initial position, the appearance size of the filling module 107 is 90x54x131mm, the rotating disc is divided into 4 stations, the speed position is adjustable, the upper aluminum plate is used to install the practical training tool, the hollow rotating platform matches the motor, 42 steps, the reduction ratio is 1:10, the rated speed is 2000r / min, the zero point U-shaped photoelectric sensor is installed, the appearance size is 240x230x300mm.

[0038] In use, the bottle is transported between each module by the carrying unit 102, the clamping jaw 103 is raised / lowered, stretched / retracted, clamped / loosened and the like through the cylinder control, the linear motion is controlled by the frequency converter, the positioning function is realized by the encoder, after the bottle is transported to the appropriate position, the brush is stretched into the bottle to rotate for cleaning through the cooperation of other parts in the device, the cylinder pushes out downward through the cylinder of the filling module 107, the flow pump works according to the set flow, the filling head stretches into the bottle to fill water, after filling, the linear module moves back to the initial position, the weight of the bottle and the weight of the filled liquid are detected through other parts in the device, and the bottle cap is screwed, then rotated 90 degrees to run to the 4th station, and whether the bottle cap is capped is detected, then rotated 90 degrees to run to the 1st station, the unqualified manipulator puts the bottle into the scrap box, and the qualified manipulator transports the bottle to the next work station, the bottle cap is dropped to the bottle opening through the four-station rotating workbench 108, after the capping is completed, the cap is pressed downward and then the capping head is rotated to complete the capping, whether there is a bottle cap on the current bottle opening is detected through the magnetic sensor signal, if there is a signal, if the sensor detects no signal, it means that there is no bottle cap, after the detection is completed, the clamping jaw 103 is loosened, and the bottle can automatically slide into the groove.

[0039] In summary, the open automatic production training platform adopts modular design, each module has independent experimental function, can be independently experimented or combined, through the installation and adjustment of electromechanical equipment, the trainees can master the related technology and practical skills of the Bote software, Siemens mainstream controller, man-machine interface, frequency converter, industrial bus, electrical control, automation production line, and have the comprehensive application ability of the design, installation, operation, programming and debugging, operation and maintenance of the industrial control system, provide the experimental environment for the students to provide comprehensive training, cultivate the sustainable development of the automation class high-skilled talents to meet the needs of enterprises. EMBODIMENT

[0040] REFERENCE Figure 3 AND Figure 4The second embodiment of the utility model differs from the previous embodiment in that the embodiment provides the structure and function of the control assembly 200.

[0041] Specifically, the control assembly 200 further comprises a mesh frame 204 fixedly installed in the inner cavity of the control cabinet 201, and a three-color signal lamp 205 fixedly installed on the top of the outer surface of the control cabinet 201.

[0042] The protective door 202 is used for protecting the mesh frame 204 in the control cabinet 201, the mesh frame 204 is embedded with a vertical mesh plate, the surface is plastic sprayed, and is covered with equidistant square holes, the upper hole size is 6*10 mm, the hole left-right spacing is 16 mm, the hole up-down spacing is 12 mm, the installation is facilitated, the size is 780 long*600 wide*1800 high mm, and the surface of the mesh frame 204 is fixedly installed with a frequency converter, a servo system, a stepping system, a circuit breaker, a relay, and a wiring terminal.

[0043] In use, the frequency converter, the servo system, the stepping system, the circuit breaker, the relay, and the wiring terminal on the surface of the mesh frame 204 are debugged, the protective door 202 is closed, the control panel 203 is used to adjust the various components of the mesh frame 204, the three-color signal lamp 205 is combined by red, yellow, and green light, the current state of the control cabinet 201 and the various components in the control cabinet 201 is displayed in real time, the green light usually indicates that the equipment is in a normal working state, that is, the system runs smoothly, there is no exception or warning, the yellow light: may indicate that the equipment is in standby, preparation, or alert state, may be a maintenance prompt or warning issued by the system, prompts the operator to pay attention to the equipment state, but has not reached the emergency shutdown degree, and the red light clearly indicates that the equipment has a fault, shutdown, or emergency stop state, and immediate measures need to be taken for fault diagnosis or processing.

[0044] In summary, through the cooperation between the various components in the control assembly 200, the various components on the surface of the operation table 101 can be powered and regulated, and the current state of the control cabinet 201 and the various components in the control cabinet 201 can be displayed in real time through the three-color signal lamp 205, so as to achieve the effect of ensuring stable operation of the equipment and safety of the surrounding personnel.

[0045] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, locations, and the like). For example, the elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be modified or changed. Thus, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the subject matter described herein. Any "open / closed" claims are intended to encompass the structure described herein, and not just the structure equivalent, but also the equivalent structure. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to particular embodiments described, but extends to various modifications that nevertheless fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of an actual implementation can be described (i.e., those pertaining to the

[0047] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can be complex and time-consuming, but would be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.

[0048] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application but not to limit the present application, and although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalent replaced without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.

Claims

1. An electrical automation authentication training platform, characterized in that: Including, The practical training assembly (100) includes an operation table (101), and a T-shaped groove for installing a practical training module is formed in the top surface of the operation table (101); The control assembly (200) includes a control cabinet (201) arranged on one side of the operation table (101), a protective door (202) is hingedly connected to one side of the outer surface of the control cabinet (201), and a control panel (203) is adaptively installed on one side of the outer surface of the control cabinet (201); A feeding module (105) is fixedly arranged on the surface of the operation table (101), a water tank (106) is fixedly arranged above the feeding module (105), the water tank (106) is divided into two parts, the left part is a heating part for controlling the temperature in the water tank to be constant, and the right part is a water storage part for providing raw materials for filling; A filling module (107) is arranged on one side of the water tank (106), the filling module (107) is composed of a mounting plate, a lifting cylinder and a filling head, and a four-station rotary workbench (108) is adaptively installed on the top surface of the operation table (101); The control assembly (200) further includes a mesh frame (204) fixedly arranged in the inner cavity of the control cabinet (201), and a three-color signal lamp (205) is fixedly installed on the top of the outer surface of the control cabinet (201).

2. The electrical automation authentication training platform according to claim 1, wherein: A carrying unit (102) is fixedly arranged on the top surface of the operation table (101), and the carrying unit (102) is composed of a linear motion module, a lifting cylinder, an extension cylinder, a clamping jaw, a speed reducer, a sensor and an encoder.

3. The electrical automation authentication training platform according to claim 2, characterized in that: A clamping jaw (103) is slidably connected to the surface of the carrying unit (102), and the cylinder diameter of the clamping jaw (103) is 20 mm.

4. The electrical automation authentication training platform according to claim 3, characterized in that: An alternating current motor (104) is adaptively installed on one side surface of the carrying unit (102), and the rated voltage of the alternating current motor (104) is three-phase 380 V.

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