Wheat starch processing equipment

By installing transparent hoses and manual distributors in wheat starch processing equipment, the problem of jamming during the separation of supernatant from the sedimentation zone was solved, simplifying the separation process, reducing maintenance operations, and improving the stability and efficiency of the equipment.

CN223615435UActive Publication Date: 2025-12-02SHIJIAZHUANG ACADEMY OF AGRI & FORESTRY SCI
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Patent Information

Application Number
CN202423025073.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-02
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing wheat starch processing equipment, the pipeline structure is prone to jamming when separating the supernatant from the sedimentation zone, leading to maintenance difficulties.

Method used

By setting a first transparent tube between two wheat starch clarification containers, and combining it with a support and a manual distributor, the boundary liquid surface between the supernatant and the sedimentation zone is made to stay in the tube area. The manual distributor is fixed at the boundary liquid surface, and the tube is partially closed to achieve separation of the supernatant and the sedimentation zone.

Benefits of technology

It simplifies the separation process between the supernatant and the sedimentation zone, reduces maintenance operations for workers, and improves the stability and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

Wheat starch processing equipment comprises a support and a separation container, the support comprises a base, one side of the base is connected with a stand column, one side of the stand column is connected with two positioning rings, and the upper portions of the positioning rings are connected with positioning pipes. After the supernatant is separated from the settling zone, a worker can fix the manual flow divider on the boundary liquid level of the first transparent hose and close the part, located in the boundary liquid level area, of the first transparent hose, so that the supernatant is separated from the settling zone, and the part, located in the boundary liquid level area, of the first transparent hose is separated from the settling zone; therefore, the supernate can be separated from the settling zone more conveniently, and the maintenance operation of workers is reduced.
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Description

Technical Field

[0001] This utility model relates to a starch processing equipment, more specifically a wheat starch processing equipment. Background Technology

[0002] Existing wheat starch processing equipment for clarification and recovery in starch processing requires a floating pump structure to suck out the supernatant, which is quite cumbersome. For example, Chinese utility model patent CN214551384U discloses a clarification and recovery device for wheat starch processing, such as... Figure 8 As shown, the technical solution disclosed in this patent document uses a floating pipe structure to extract the supernatant. In this structure, the protruding pipe structure is prone to uneven stress on the guide structure, which can easily cause it to get stuck and requires constant maintenance by workers. Summary of the Invention

[0003] The purpose of this invention is to provide a wheat starch processing device that combines a support frame and a separation container. A first transparent hose is installed between two wheat starch clarification containers, allowing the boundary liquid level between the supernatant and the sedimentation zone to remain in the area of ​​the first transparent hose. After the supernatant separates from the sedimentation zone, a manual distributor can be fixed at the boundary liquid level on the first transparent hose to close the portion of the first transparent hose located at the boundary liquid level, thus facilitating the separation of the supernatant from the sedimentation zone and reducing maintenance operations for workers.

[0004] To achieve the above objectives, this utility model employs the following technical solution:

[0005] A wheat starch processing device includes a support frame and a separation container. The support frame includes a base, a column connected to one side of the base, two positioning rings connected to one side of the column, and a positioning tube connected to the upper part of the positioning rings. The separation container includes two wheat starch clarification containers, each a tubular shell structure sealed at one end. The sealed end of the wheat starch clarification container is connected to a fixed tube, and one end of the fixed tube is connected to a first transparent flexible tube. Both ends of the first transparent flexible tube are respectively engaged with the fixed tubes of the two wheat starch clarification containers. A manual diverter is installed on the first transparent flexible tube. The two positioning rings are respectively connected to the two wheat starch clarification containers. The two wheat starch clarification containers are arranged longitudinally. A piston is installed inside the lower wheat starch clarification container. The side circumference of the piston is engaged with the side circumference of the inner wall of the wheat starch clarification container. A guide tube is connected to the middle of the piston, passing through the piston. One end of the guide tube is connected to a second transparent flexible tube, and one end of the second transparent flexible tube is connected to a valve. The lower end of the positioning tube is connected to the positioning ring, and the side circumference of the inner wall of the positioning tube is connected to the side circumference of the wheat starch clarification container. The piston cannot pass through the central hole of the positioning ring.

[0006] To further achieve the purpose of this utility model, the following technical solution can also be adopted: the two wheat starch clarification containers and the two positioning rings are arranged longitudinally, the two wheat starch clarification containers are respectively engaged with the two positioning rings, the sealing end of the upper wheat starch clarification container is engaged with the positioning ring, the opening end of the lower wheat starch clarification container is engaged with the other positioning ring, and the positioning tube is sleeved on the wheat starch clarification container.

[0007] The manual diverter includes a first square frame and a second square frame. Two guide tubes are connected to the inner side of the first square frame, and two guide tubes pass through the two sides of the second square frame respectively. A first handle end is provided on one side of the second square frame, and a second handle end is provided on one side of the first square frame. A pressure plate is installed between the two guide tubes, and the two sides of the pressure plate are connected to the two guide tubes respectively. A locking device is installed between the first square frame and the second square frame. The locking device includes a first wedge block and a second wedge block. Several first wedge blocks arranged in a row are connected to one side of the first square frame. One side of the second wedge block is hinged to the second square frame. A spring is connected to one side of the second wedge block, and one end of the spring is connected to the second square frame. A handle is connected to one side of the second wedge block.

[0008] A U-shaped rod is connected to one side of the piston, and a handle is connected to one end of the U-shaped rod.

[0009] The advantages of this invention are as follows: By combining a support and a separation container, a first transparent hose is set between two wheat starch clarification containers, allowing the boundary liquid surface between the supernatant and the sedimentation zone to remain in the area of ​​the first transparent hose. After the supernatant separates from the sedimentation zone, personnel can fix a manual distributor at the boundary liquid surface on the first transparent hose and close the portion of the first transparent hose located at the boundary liquid surface area, thereby making it easier to separate the supernatant from the sedimentation zone and reducing maintenance operations for workers. Attached Figure Description

[0010] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 for Figure 1 Enlarged cross-sectional view of the structure along line AA;

[0013] Figure 3 This is a schematic diagram of the structure of the second square frame (14) and pressure plate (15) of this utility model, which clamp the first transparent hose (5).

[0014] Figure 4for Figure 2 A schematic diagram of the enlarged structure of Part I;

[0015] Figure 5 This is a schematic diagram of the mating structure of the first plane (24) and the second plane (25) of this utility model;

[0016] Figure 6 This is a schematic diagram of the structure of the present invention in a low liquid level state;

[0017] Figure 7 This is a schematic diagram of the high liquid level state structure of this utility model;

[0018] Figure 8 This is a structural schematic diagram of the utility model patent with publication number CN214551384U in the prior art.

[0019] Components marked: 1. Wheat starch clarification container; 2. Positioning tube; 3. Positioning ring; 4. Fixing tube; 5. First transparent flexible tube; 6. Manual diverter; 7. Guide tube; 8. Piston; 9. Second transparent flexible tube; 10. Handle; 11. U-shaped rod; 12. Valve; 13. First square frame; 14. Second square frame; 15. Pressure plate; 16. Guide tube; 17. First handle end; 18. Second handle end; 19. Handle; 20. First wedge block; 21. Second wedge block; 22. Spring; 23. First inclined plane; 24. First plane; 25. Second plane; 26. Second inclined plane; 27. Base; 28. Column; 29. ​​High liquid level; 31. Low liquid level; 34. Guide ring. Detailed Implementation

[0020] The preferred embodiments of this utility model will be described below with reference to the accompanying drawings. Embodiment 1:

[0021] A type of wheat starch processing equipment, such as Figures 1-7As shown, the system includes a support frame and a separation container. The support frame includes a base 27, with a column 28 connected to one side of the base 27. Two positioning rings 3 are connected to one side of the column 28, and a positioning tube 2 is connected to the upper part of the positioning rings 3. The separation container includes two wheat starch clarification containers 1. Each wheat starch clarification container 1 is a tubular shell structure with one end sealed. The sealed end of the wheat starch clarification container 1 is connected to a fixing tube 4. One end of the fixing tube 4 is connected to a first transparent flexible tube 5. Both ends of the first transparent flexible tube 5 are respectively engaged with the fixing tubes 4 of the two wheat starch clarification containers 1. A manual diverter 6 is installed on the first transparent flexible tube 5. Positioning ring 3 is connected to two wheat starch clarification containers 1 respectively. The two wheat starch clarification containers 1 are arranged longitudinally. A piston 8 is installed inside the lower wheat starch clarification container 1. The side circumference of the piston 8 is matched with the side circumference of the inner wall of the wheat starch clarification container 1. The middle part of the piston 8 is connected to the guide tube 7, which passes through the piston 8. One end of the guide tube 7 is connected to the second transparent hose 9, and one end of the second transparent hose 9 is connected to the valve 12. The lower end of the positioning tube 2 is connected to the positioning ring 3. The side circumference of the inner wall of the positioning tube 2 is connected to the side circumference of the outer wall of the wheat starch clarification container 1. The piston 8 cannot pass through the middle hole of the positioning ring 3.

[0022] This invention combines a support and a separation container, and sets a first transparent hose 5 between two wheat starch clarification containers 1. This allows the boundary liquid surface between the supernatant and the sedimentation zone to remain in the area of ​​the first transparent hose 5. After the supernatant separates from the sedimentation zone, a manual diverter 6 can be fixed at the boundary liquid surface on the first transparent hose 5 to close the portion of the first transparent hose 5 located at the boundary liquid surface, thereby making it easier to separate the supernatant from the sedimentation zone and reducing the maintenance operations of workers.

[0023] Specific material selection and feasibility analysis: The samples we actually produced used the attached drawings in the instruction manual as the blueprints, and were implemented according to the proportions and fitting methods of each component in the attached drawings. The connections used were common methods such as strong adhesive bonding, welding, riveting, flange connections, and integral molding connections. In actual production, the corresponding connection method, thickness, and strength of the connection points can be selected according to the actual connection strength requirements without creative innovation. The first transparent flexible tube 5 is an elastic transparent tubular structure. In the two wheat starch clarification containers 1, the upper wheat starch clarification container 1 is provided with a guide ring 34 inside. The inner diameter of the central hole of the guide ring 34 gradually narrows downwards, and the guide ring 34 can prevent sediment from existing at the bottom of the wheat starch clarification container 1. After the supernatant separates from the sedimentation zone, Figure 2 In the middle, personnel can manually control the first handle end 17 and the second handle end 18 to move closer together, achieving... Figure 3In this state, the first wedge block 20 and the second wedge block 21 are locked. At this time, the second square frame 14 and the pressure plate 15 cooperate to seal the portion of the first transparent hose 5 located at the boundary between the supernatant and the sedimentation zone. Thus, the supernatant is stored in the wheat starch clarification container 1 and the first transparent hose 5 above the sealed area, and the sediment is stored in the wheat starch clarification container 1 and the first transparent hose 5 below the sealed area. Personnel can open the valve 12 to drain the sediment. When the piston 8 is adjusted downward, the boundary between the supernatant and the sedimentation zone is the low liquid level 31; when the piston 8 is adjusted upward, the boundary between the supernatant and the sedimentation zone is the high liquid level 29.

[0024] Example 2:

[0025] A type of wheat starch processing equipment, such as Figures 1-7 As shown, the system includes a support frame and a separation container. The support frame includes a base 27, with a column 28 connected to one side of the base 27. Two positioning rings 3 are connected to one side of the column 28, and a positioning tube 2 is connected to the upper part of the positioning rings 3. The separation container includes two wheat starch clarification containers 1. Each wheat starch clarification container 1 is a tubular shell structure with one end sealed. The sealed end of the wheat starch clarification container 1 is connected to a fixing tube 4. One end of the fixing tube 4 is connected to a first transparent flexible tube 5. Both ends of the first transparent flexible tube 5 are respectively engaged with the fixing tubes 4 of the two wheat starch clarification containers 1. A manual diverter 6 is installed on the first transparent flexible tube 5. Positioning ring 3 is connected to two wheat starch clarification containers 1 respectively. The two wheat starch clarification containers 1 are arranged longitudinally. A piston 8 is installed inside the lower wheat starch clarification container 1. The side circumference of the piston 8 is matched with the side circumference of the inner wall of the wheat starch clarification container 1. The middle part of the piston 8 is connected to the guide tube 7, which passes through the piston 8. One end of the guide tube 7 is connected to the second transparent hose 9, and one end of the second transparent hose 9 is connected to the valve 12. The lower end of the positioning tube 2 is connected to the positioning ring 3. The side circumference of the inner wall of the positioning tube 2 is connected to the side circumference of the wheat starch clarification container 1. The piston 8 cannot pass through the middle hole of the positioning ring 3.

[0026] The two wheat starch clarification containers 1 and the two positioning rings 3 are arranged longitudinally. The two wheat starch clarification containers 1 are respectively engaged with the two positioning rings 3. The sealed end of the upper wheat starch clarification container 1 is engaged with the positioning ring 3, and the open end of the lower wheat starch clarification container 1 is engaged with the other positioning ring 3. The positioning tube 2 is sleeved on the wheat starch clarification container 1.

[0027] The positioning tube 2 of this invention can improve the stability of the wheat starch clarification container 1 during installation.

[0028] Example 3:

[0029] A type of wheat starch processing equipment, such as Figures 1-7As shown, the system includes a support frame and a separation container. The support frame includes a base 27, with a column 28 connected to one side of the base 27. Two positioning rings 3 are connected to one side of the column 28, and a positioning tube 2 is connected to the upper part of the positioning rings 3. The separation container includes two wheat starch clarification containers 1. Each wheat starch clarification container 1 is a tubular shell structure with one end sealed. The sealed end of the wheat starch clarification container 1 is connected to a fixing tube 4. One end of the fixing tube 4 is connected to a first transparent flexible tube 5. Both ends of the first transparent flexible tube 5 are respectively engaged with the fixing tubes 4 of the two wheat starch clarification containers 1. A manual diverter 6 is installed on the first transparent flexible tube 5. Positioning ring 3 is connected to two wheat starch clarification containers 1 respectively. The two wheat starch clarification containers 1 are arranged longitudinally. A piston 8 is installed inside the lower wheat starch clarification container 1. The side circumference of the piston 8 is matched with the side circumference of the inner wall of the wheat starch clarification container 1. The middle part of the piston 8 is connected to the guide tube 7, which passes through the piston 8. One end of the guide tube 7 is connected to the second transparent hose 9, and one end of the second transparent hose 9 is connected to the valve 12. The lower end of the positioning tube 2 is connected to the positioning ring 3. The side circumference of the inner wall of the positioning tube 2 is connected to the side circumference of the wheat starch clarification container 1. The piston 8 cannot pass through the middle hole of the positioning ring 3.

[0030] The manual diverter 6 includes a first square frame 13 and a second square frame 14. Two guide tubes 16 are connected to the inner side of the first square frame 13. Two guide tubes 16 pass through the two sides of the second square frame 14 respectively. A first handle end 17 is provided on one side of the second square frame 14, and a second handle end 18 is provided on one side of the first square frame 13. A pressure plate 15 is installed between the two guide tubes 16. The two sides of the pressure plate 15 are connected to the two guide tubes 16 respectively. A locking device is installed between the first square frame 13 and the second square frame 14. The locking device includes a first wedge block 20 and a second wedge block 21. Several first wedge blocks 20 arranged in a row are connected to one side of the first square frame 13. One side of the second wedge block 21 is hinged to the second square frame 14. A spring 22 is connected to one side of the second wedge block 21. One end of the spring 22 is connected to the second square frame 14. A handle 19 is connected to one side of the second wedge block 21.

[0031] This utility model is in Figure 5 In the first wedge block 20, a first inclined surface 23 is provided on the upper part, and a first flat surface 24 is provided on the lower part. A second flat surface 25 is provided on the upper part of the second wedge block 21, and a second inclined surface 26 is provided on the lower part of the second wedge block 21. The second flat surface 25 can cooperate with the first flat surface 24. The spring 22 can push the second wedge block 21 to cooperate with the first wedge block 20 with a certain pressure.

[0032] Example 4:

[0033] A type of wheat starch processing equipment, such as Figures 1-7As shown, the system includes a support frame and a separation container. The support frame includes a base 27, with a column 28 connected to one side of the base 27. Two positioning rings 3 are connected to one side of the column 28, and a positioning tube 2 is connected to the upper part of the positioning rings 3. The separation container includes two wheat starch clarification containers 1. Each wheat starch clarification container 1 is a tubular shell structure with one end sealed. The sealed end of the wheat starch clarification container 1 is connected to a fixing tube 4. One end of the fixing tube 4 is connected to a first transparent flexible tube 5. Both ends of the first transparent flexible tube 5 are respectively engaged with the fixing tubes 4 of the two wheat starch clarification containers 1. A manual diverter 6 is installed on the first transparent flexible tube 5. Positioning ring 3 is connected to two wheat starch clarification containers 1 respectively. The two wheat starch clarification containers 1 are arranged longitudinally. A piston 8 is installed inside the lower wheat starch clarification container 1. The side circumference of the piston 8 is matched with the side circumference of the inner wall of the wheat starch clarification container 1. The middle part of the piston 8 is connected to the guide tube 7, which passes through the piston 8. One end of the guide tube 7 is connected to the second transparent hose 9, and one end of the second transparent hose 9 is connected to the valve 12. The lower end of the positioning tube 2 is connected to the positioning ring 3. The side circumference of the inner wall of the positioning tube 2 is connected to the side circumference of the wheat starch clarification container 1. The piston 8 cannot pass through the middle hole of the positioning ring 3.

[0034] One side of the piston 8 is connected to a U-shaped rod 11, and one end of the U-shaped rod 11 is connected to a handle 10.

[0035] The U-shaped rod 11 of this utility model, in conjunction with the handle 10, allows personnel to easily control the lifting and lowering of the piston 8, thereby adjusting the height of the boundary liquid level between the supernatant and the sedimentation zone, thus facilitating the manual separator 6 to better separate the supernatant and the sediment.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention.

Claims

1. A wheat starch processing equipment, characterized in that: The system includes a support and a separation container. The support includes a base (27), one side of which is connected to a column (28). One side of the column (28) is connected to two positioning rings (3). The upper part of the positioning rings (3) is connected to a positioning tube (2). The separation container includes two wheat starch clarification containers (1). Each wheat starch clarification container (1) is a tubular shell structure with one end sealed. The sealed end of the wheat starch clarification container (1) is connected to a fixed tube (4). One end of the fixed tube (4) is connected to a first transparent flexible tube (5). The two ends of the first transparent flexible tube (5) are respectively engaged with the fixed tubes (4) of the two wheat starch clarification containers (1). A manual diverter (6) is installed on the first transparent flexible tube (5). The two positioning rings (28, 29, 20 ... 3) Connected to two wheat starch clarification containers (1) respectively. The two wheat starch clarification containers (1) are arranged longitudinally. A piston (8) is installed inside the lower wheat starch clarification container (1). The side circumference of the piston (8) is matched with the side circumference of the inner wall of the wheat starch clarification container (1). The middle part of the piston (8) is connected to the guide tube (7). The guide tube (7) passes through the piston (8). One end of the guide tube (7) is connected to the second transparent hose (9). One end of the second transparent hose (9) is connected to the valve (12). The lower end of the positioning tube (2) is connected to the positioning ring (3). The side circumference of the inner wall of the positioning tube (2) is connected to the side circumference of the wheat starch clarification container (1). The piston (8) cannot pass through the middle hole of the positioning ring (3).

2. The wheat starch processing equipment according to claim 1, characterized in that: The two wheat starch clarification containers (1) and the two positioning rings (3) are arranged longitudinally. The two wheat starch clarification containers (1) are respectively matched with the two positioning rings (3). The sealed end of the upper wheat starch clarification container (1) is matched with the positioning ring (3), and the open end of the lower wheat starch clarification container (1) is matched with the other positioning ring (3). The positioning tube (2) is sleeved on the wheat starch clarification container (1).

3. The wheat starch processing equipment according to claim 1, characterized in that: The manual diverter (6) includes a first square frame (13) and a second square frame (14). The inner side of the first square frame (13) is connected to two guide tubes (16). The two sides of the second square frame (14) pass through the two guide tubes (16) respectively. A first handle end (17) is provided on one side of the second square frame (14), and a second handle end (18) is provided on one side of the first square frame (13). A pressure plate (15) is installed between the two guide tubes (16). The two sides of the pressure plate (15) are connected to the two guide tubes (16) respectively. A locking device is installed between the first square frame (13) and the second square frame (14). The locking device includes a first wedge block (20) and a second wedge block (21). Several first wedge blocks (20) arranged in a row are connected to one side of the first square frame (13). One side of the second wedge block (21) is hinged to the second square frame (14). One side of the second wedge block (21) is connected to a spring (22). One end of the spring (22) is connected to the second square frame (14). One side of the second wedge block (21) is connected to a handle (19).

4. The wheat starch processing equipment according to claim 1, characterized in that: One side of the piston (8) is connected to a U-shaped rod (11), and one end of the U-shaped rod (11) is connected to a handle (10).

Citation Information

Patent Citations

  • Clarification and recovery device for wheat starch processing

    CN214551384U