Acid mist absorbing and purifying system

By introducing a skid-mounted base and water tank structure into the acid mist absorption and purification system, combined with baffles and a spray circulation pump, the problem of complex installation of existing systems is solved, achieving convenient mobility and efficient acid mist purification.

CN223615655UActive Publication Date: 2025-12-02FUJIAN HENGJIA ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202423232478.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-02
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing acid mist absorption and purification systems require on-site surveys and installation, resulting in a waste of time and human resources. They also cannot quickly handle acidic and harmful gases, posing risks of personnel injury and equipment corrosion.

Method used

An acid mist absorption and purification system including a skid and a water tank was designed. The water tank is easy to move with wheels and is equipped with baffles and a spray circulation pump to achieve rapid absorption and purification of acid mist. The purification effect is improved by the spray circulation pump and the packing layer.

Benefits of technology

This system enables convenient portability and efficient purification of acid mist absorption and purification systems, simplifies on-site installation, improves the speed and effectiveness of acid mist treatment, and reduces risks to personnel and equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an acid mist absorbing and purifying system which comprises a prying seat and a water tank, the water tank is placed on a limiting part, an acid mist absorbing opening and a water filling opening are formed in the middle of the side wall of the water tank, a partition plate is transversely arranged in the middle of an inner cavity of the water tank, and the partition plate is located below the acid mist absorbing opening and the water filling opening. The water tank is provided with a partition plate, a flow mixing opening is formed in the partition plate and is close to the water injection opening, a spraying water inlet is formed in the upper portion of the water tank, a water outlet is formed in the lower portion of the water tank, and the water outlet is connected to the spraying water inlet through a spraying circulating pump and a pipeline. According to the device, the water tank is placed on the prying seat, so that the device is convenient to move, and acid mist treatment requirements of different sites are met. In addition, by arranging the partition plate, the acid mist on the partition plate can be absorbed by the water flow injected from the water injection port, then the water in the water tank is further circularly sprayed, and the absorption and purification effect of the acid mist is improved. The device has the advantages of being simple in structure and high in usability.
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Description

Technical Field

[0001] This utility model relates to the technical field of acid mist absorption and purification, and in particular to an acid mist absorption and purification system. Background Technology

[0002] Currently, acid mist absorption and purification systems are widely used in production processes. They are primarily simplified environmental protection equipment used to purify acidic and harmful gases generated during production.

[0003] Chinese utility model patent application number 201220505064.3 discloses an acid mist recovery and utilization device for a polyaluminum chloride reactor, including an acid mist absorption tank, which is fixed on the ground. That is, the acid mist recovery device needs to be designed and arranged according to different site conditions.

[0004] Currently, most acid mist purification systems on the market use fixed acid mist absorption tanks, which are simple in form and require on-site surveys, design, and installation. This requires more time and manpower and cannot purify acidic and harmful gases more quickly, leading to damage to personnel and equipment corrosion. Utility Model Content

[0005] Therefore, there is a need to provide an acid mist absorption and purification system to solve the problem of inconvenience in using existing acid mist absorption and purification systems.

[0006] To achieve the above objectives, the inventors provide an acid mist absorption and purification system, comprising:

[0007] The pry bar is equipped with a base and a push handle. The base is provided with a limiting part, and the base is provided with a traveling wheel.

[0008] A water tank is placed in the limiting part. An acid mist absorption port and a water inlet are provided in the middle of the side wall of the water tank. A partition is horizontally provided in the middle of the inner cavity of the water tank. The partition is located below the acid mist absorption port and the water inlet. A mixing port is opened on the partition and is located close to the water inlet. A spray inlet is provided at the upper part of the water tank and a water outlet is provided at the lower part of the water tank. The water outlet is connected to the spray inlet through a spray circulation pump and a pipeline.

[0009] Furthermore, a first pipe is connected between the water outlet and the pump inlet of the spray circulation pump. A first valve is provided on the first pipe to control the passage between the water outlet and the pump inlet. A sampling port is also provided on the first pipe, and a second valve is provided at the sampling port.

[0010] Furthermore, a second pipe is connected between the pump outlet of the spray circulation pump and the spray inlet. The second pipe is equipped with a third valve and a fourth valve for controlling the passage between the pump outlet and the spray inlet. The second pipe is also equipped with a return port, which is located between the third valve and the fourth valve. A fifth valve is also provided at the return port.

[0011] Furthermore, a pipe support frame is provided on the side of the push handle facing the limiting part, and the second pipe abuts against the pipe support frame.

[0012] Furthermore, a packing layer is horizontally arranged inside the water tank, the packing layer is located above the partition, the packing layer includes a packing support and packing placed on the packing support, and the packing support is uniformly provided with through holes.

[0013] Furthermore, the top of the inner cavity of the water tank is provided with a first spray pipe and a second spray pipe arranged in an alternating manner, and spray nozzles are evenly opened on the first spray pipe and the second spray pipe.

[0014] Furthermore, the acid mist absorption port is positioned away from the mixing port.

[0015] Furthermore, a level gauge is also installed on the side wall of the water tank.

[0016] Furthermore, the top of the water tank is provided with an exhaust port.

[0017] Unlike existing technologies, the above technical solution has the following advantages: In this application, the water tank is placed on a skid, facilitating movement and adapting to different on-site acid mist treatment needs. This application also incorporates baffles, allowing the acid mist to be absorbed by the water flow injected through the inlet, and then the water in the tank is further circulated and sprayed, improving the absorption and purification effect of the acid mist. This application features a simple structure and ease of use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a skid mount for an acid mist absorption and purification system according to this embodiment;

[0019] Figure 2 This is a schematic diagram of a water tank in an acid mist absorption and purification system according to this embodiment;

[0020] Figure 3 This is a schematic diagram of an acid mist absorption and purification system according to this embodiment;

[0021] Figure 4 This is a schematic diagram of the first pipeline of an acid mist absorption and purification system according to this embodiment;

[0022] Figure 5This is a schematic diagram of the second pipeline of an acid mist absorption and purification system according to this embodiment.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Pry bar;

[0025] 11. Base;

[0026] 111. Limiting part;

[0027] 112. Walking wheels;

[0028] 12. Push handle;

[0029] 121. Pipeline support frame;

[0030] 2. Water tank;

[0031] 21. Acid mist absorption port;

[0032] 22. Water injection port;

[0033] 23. Partition;

[0034] 231. Mixing port;

[0035] 24. Sprayer inlet;

[0036] 25. Water outlet;

[0037] 261. Packing support;

[0038] 262. Packing material;

[0039] 271. First spray pipe;

[0040] 28. Exhaust port;

[0041] 3. Spray circulation pump;

[0042] 31. First pipeline;

[0043] 311. Sampling port;

[0044] 32. Second pipeline;

[0045] 321. Reflux port;

[0046] 41. First valve;

[0047] 42. Second valve;

[0048] 43. Third valve;

[0049] 44. Fourth valve;

[0050] 45. Fifth valve;

[0051] 5. Level gauge. Detailed Implementation

[0052] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0053] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0054] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0055] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.

[0056] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.

[0057] Without further limitations, the use of terms such as “comprising,” “including,” “having,” or other similar open-ended expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.

[0058] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.

[0059] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0060] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral arrangement; it can be a direct connection or an indirect connection through an intermediate medium; it can be a relationship of two components combined together, an interaction relationship between two components, or a connection within two structures. Those skilled in the art to which this application pertains can understand the specific meaning of the above terms in the embodiments of this application according to the specific circumstances.

[0061] Please see Figures 1 to 5 This embodiment provides an acid mist absorption and purification system, comprising:

[0062] The pry bar 1 is provided with a base 11 and a push handle 12. The base 11 is provided with a limiting part 111, and the base 11 is provided with a traveling wheel 112.

[0063] A water tank 2 is placed in the limiting part 111. An acid mist absorption port 21 and a water inlet 22 are provided in the middle of the side wall of the water tank 2. A partition 23 is horizontally provided in the middle of the inner cavity of the water tank 2. The partition 23 is located below the acid mist absorption port 21 and the water inlet 22. A mixing port 231 is provided on the partition 23. The mixing port 231 is located close to the water inlet 22. A spray inlet 24 is provided at the upper part of the water tank 2. A water outlet 25 is provided at the lower part of the water tank 2. The water outlet 25 is connected to the spray inlet 24 through a spray circulation pump 3 and a pipe.

[0064] The limiting part 111 can be a through hole provided on the base 11. The bottom of the water tank 2 is engaged with the limiting part 111, so that the water tank 2 and the base 11 are fixed together. When the worker pushes the handle 12, the water tank 2 and the base 11 are relatively stable and the water tank 2 will not shake. Of course, the limiting part 111 can also be a groove structure recessed in the base 11. This groove structure is adapted to the bottom of the water tank 2 to fix the water tank 2.

[0065] Four wheels 112 are provided, located at the four corners of the base 11. The wheels 112 can be configured as omnidirectional wheels for the user to push.

[0066] The acid mist absorption port 21 of water tank 2 is connected to an external acid mist treatment pipeline, and the water inlet 22 of water tank 2 is connected to an external water source. After the acid mist enters the tank, it will be rinsed by water on the baffle 23 to achieve purification and absorption of the acid mist. The mixing port 231 on the baffle 23 facilitates the flow of injected water into the bottom of water tank 2, which is then collected and pumped to the top of water tank 2 for reuse by the spray circulation pump 3. The position of the mixing port 231 is close to the water inlet 22, which also facilitates the water source to enter the bottom of water tank 2 more quickly, increasing the water volume in the tank, increasing the water pressure, and facilitating the spray circulation pump 3 to pump water from the outlet 25 to the spray inlet 24.

[0067] To better design the structure of the water tank 2, the acid mist absorption port 21, water inlet 22, water outlet 25, and spray inlet 24 are all located on the side wall of the water tank 2.

[0068] In this application, the water tank 2 is placed on the skid base 1 for easy movement, adapting to different on-site acid mist treatment needs. This application also incorporates a baffle 23, allowing the acid mist to be absorbed by the water flow injected through the water inlet 22 at the baffle 23, and then the water in the tank 2 is further circulated and sprayed, improving the absorption and purification effect of the acid mist. This application features a simple structure and ease of use.

[0069] In some embodiments, a first pipe 31 connects the outlet 25 to the inlet of the spray circulation pump 3. A first valve 41 is installed on the first pipe 31 to control the flow between the outlet 25 and the inlet. A sampling port 311 is also installed on the first pipe 31, and a second valve 42 is installed at the sampling port 311. The spray circulation pump 3 can be placed on the base 11 or bolted to it to prevent vibration from affecting the system. When the acid mist absorption and purification system stops working, the first valve 41 can be operated to stop the liquid supply to the spray circulation pump 3. The second valve 42 controls the opening and closing of the sampling port 311. After opening the second valve 42, a sample can be taken from the water tank 2 to measure the pH value of the liquid in the water tank 2, thereby determining the acid mist treatment status in the water tank 2. The first valve 41 and the second valve 42 are preferably manual ball valves.

[0070] In some embodiments, a second pipe 32 connects the pump outlet of the spray circulation pump 3 to the spray inlet 24. The second pipe 32 is equipped with a third valve 43 and a fourth valve 44 to control the flow between the pump outlet and the spray inlet 24. A return port 321 is also provided on the second pipe 32, located between the third valve 43 and the fourth valve 44. A fifth valve 45 is located at the return port 321. The second pipe 32 rises vertically, pumping liquid from the lower outlet 25 to the spray inlet 24. The third valve 43 and the fourth valve 44 control the opening and closing of the output pipe of the spray circulation pump 3. The return port 321 is connected to an external acid tank. When the pH value of the liquid in the water tank 2 reaches a certain acidity, the liquid in the water tank 2 is discharged through the return port 321. The discharge power of the return port 321 and the power for the circulating spray are both provided by the spray circulation pump 3. The fifth valve 45 at the return port 321 is used to control the on / off state of the return port 321. The third valve 43, the fourth valve 44, and the fifth valve are preferably manual ball valves.

[0071] In some embodiments, a pipe support frame 121 is provided on the side of the push handle 12 facing the limiting part 111, and the second pipe 32 abuts against the pipe support frame 121. The second pipe 32 rises vertically to the outside of the water tank 2. The pipe support frame 121 on the push handle 12 can effectively support the second pipe 32 and prevent the second pipe 32 from shaking, causing leakage at the connection. Specifically, the pipe support frame 121 is a rod-shaped structure protruding from the surface of the push handle 12, and is provided at least on both sides of the second pipe 32 to provide support and fixation on both sides of the second pipe 32. Multiple pipe support frames 121 can also be provided along the length extension direction of the second pipe 32 to provide better support for the second pipe 32.

[0072] In some embodiments, a packing layer is horizontally arranged inside the water tank 2, positioned above the partition 23. The packing layer includes a packing support 261 and packing material 262 placed on the support 261. The support 261 has uniformly distributed through-holes. The packing material 262 can be a multi-faceted hollow sphere used to purify gases such as oxygen, chlorine, and carbon dioxide in the acid mist. During the upward discharge process, the acid mist passes evenly through the through-holes in the support 261 and then through the multi-faceted hollow spheres, achieving effective purification.

[0073] In some embodiments, the top of the inner cavity of the water tank 2 is provided with a first spray pipe 271 and a second spray pipe arranged in an alternating manner, with spray nozzles evenly distributed on the first spray pipe 271 and the second spray pipe. The first spray pipe 271 and the second spray pipe are arranged vertically and are interconnected internally, with the spray nozzles pointing vertically downwards. Water in the water tank 2 flows out from the outlet 25 and is then transported through a pipe to the spray inlet 24, and then sprayed into the water tank 2 from the spray nozzles on the first spray pipe 271 and the second spray pipe, with the spray water continuing to absorb and purify the acid mist.

[0074] In some embodiments, the acid mist absorption port 21 is positioned away from the mixing port 231. This has the advantage that the acid mist entering the water tank 2 from the acid mist absorption port 21 will remain on the baffle 23 for a longer period, allowing the acid mist to fully contact the water injected through the water inlet 22 and improving the purification effect of the acid mist.

[0075] In some embodiments, a level gauge 5 is also installed on the side wall of the water tank 2. Specifically, two level gauge holes 5 are provided on the side wall of the water tank 2, and the level gauge 5 is inserted into the water tank 2 through the two level gauge holes 5, so that workers can observe the water level in the water tank 2 by observing the level gauge 5.

[0076] In some embodiments, the top of the water tank 2 is provided with an exhaust port 28. The exhaust port 28 is connected to an external pipe for external discharge, which prevents excessive pressure inside the water tank 2. After the acid mist in the water tank is purified, it can be discharged outdoors through the external pipe connected to the exhaust port 28, preventing a large amount of mist from directly overflowing into the room.

[0077] The following is a usage scenario for this acid mist absorption and purification system: External tap water is added to the water tank through inlet 22. The water level is monitored using level gauge 5. When the level reaches 90%, the tap water is shut off. The first, third, and fourth valves are opened, and the spray circulation pump 3 is activated via the PLC control cabinet to perform acid mist absorption spraying and demisting. After a period of time, the liquid color is observed using the level gauge. A sample is taken by opening the second valve. Once the liquid pH reaches the required acidic concentration, the fourth valve on the inlet pipe of the spray circulation pump is closed, and the fifth valve (return) is opened to return the liquid to the acid tank. Water is then refilled, and the system is recycled. When not in use, the water tank can be emptied through the second valve. After emptying the tank, the acid mist absorption and purification system can be placed in an unused corner using the casters on the skid mount for future use.

[0078] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this application, this should not limit the scope of patent protection of this application. Any technical solutions that are based on the essential concept of this application and utilize the content described in the text and drawings of this application, resulting in equivalent structural or procedural substitutions or modifications, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this application.

Claims

1. An acid mist absorption and purification system, characterized in that, include: The pry bar is equipped with a base and a push handle. The base is provided with a limiting part, and the base is provided with a traveling wheel. A water tank is placed in the limiting part. An acid mist absorption port and a water injection port are provided in the middle of the side wall of the water tank. A partition is horizontally provided in the middle of the inner cavity of the water tank. The partition is located below the acid mist absorption port and the water injection port. A mixing port is opened on the partition and is located close to the water injection port. A spray inlet is provided at the upper part of the water tank and a water outlet is provided at the lower part of the water tank. The water outlet is connected to the spray inlet through a spray circulation pump and a pipeline.

2. The acid mist absorption and purification system according to claim 1, characterized in that: A first pipe is connected between the water outlet and the pump inlet of the spray circulation pump. A first valve is provided on the first pipe to control the passage between the water outlet and the pump inlet. A sampling port is also provided on the first pipe, and a second valve is provided at the sampling port.

3. The acid mist absorption and purification system according to claim 1, characterized in that: A second pipe is connected between the pump outlet of the spray circulation pump and the spray inlet. A third valve and a fourth valve are installed on the second pipe to control the passage between the pump outlet and the spray inlet. A return port is also installed on the second pipe, which is located between the third valve and the fourth valve. A fifth valve is installed at the return port.

4. The acid mist absorption and purification system according to claim 3, characterized in that: A pipe support frame is provided on the side of the push handle facing the limiting part, and the second pipe abuts against the pipe support frame.

5. The acid mist absorption and purification system according to claim 1, characterized in that: The water tank is provided with a horizontal packing layer, which is located above the partition. The packing layer includes a packing support and packing placed on the packing support. The packing support has through holes evenly distributed on it.

6. The acid mist absorption and purification system according to claim 5, characterized in that: The top of the inner cavity of the water tank is provided with a first spray pipe and a second spray pipe arranged in an alternating manner, and spray nozzles are evenly opened on the first spray pipe and the second spray pipe.

7. The acid mist absorption and purification system according to claim 1, characterized in that: The acid mist absorption port is located away from the mixing port.

8. The acid mist absorption and purification system according to claim 1, characterized in that: A level gauge is also installed on the side wall of the water tank.

9. The acid mist absorption and purification system according to claim 1, characterized in that: The top of the water tank is equipped with a vent.

Citation Information

Patent Citations

  • Acid mist recycling device of polymeric aluminum reaction kettle

    CN202844833U