Efficient treatment system applied to active coke desorption gas
By designing a high-efficiency processing system, the problems of corrosion in the purification system and ammonium sulfate crystallization in the treatment of activated coke desorption gas were solved, the recovery and treatment of sulfur were realized, the desulfurization and denitrification efficiency was improved, pipeline blockage and corrosion were avoided, and the stringent production requirements were met.
Patent Information
- Application Number
- CN202422896513.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing technologies, activated coke desorption gas treatment systems suffer from problems such as corrosion of the purification system, leakage of harmful gases, ammonium sulfate crystallization, and pipeline blockage when operating at full load for extended periods. Furthermore, the desulfurization and denitrification efficiency decreases, failing to meet stringent production requirements.
A high-efficiency processing system was designed, comprising an activated coke regeneration tower, a Claus furnace, an uplift control valve, a pressure transmitter, a pipeline purging device, and a filtration mechanism. The system generates sulfur products through reaction, clears pipelines, filters high-concentration SO2, and, in conjunction with an ammonium sulfate preparation system, achieves the recovery and processing of sulfur.
It avoids corrosion of the purification system and leakage of harmful gases, prevents ammonium sulfate crystallization and pipe blockage, extends the service life of the treatment unit, improves desulfurization and denitrification efficiency, and realizes the recovery and utilization of sulfur.
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Figure CN223615670U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of activated coke desorption gas treatment technology, specifically a high-efficiency treatment system for activated coke desorption gas. Background Technology
[0002] Activated coke desorption gas is a gas mixture produced during the activated coke adsorption process. Activated coke is a type of activated carbon with high adsorption capacity. It can remove harmful substances in waste gas, such as sulfur compounds, nitrogen compounds, and organic pollutants, through physical and chemical adsorption. During the activated coke adsorption process, harmful substances in the waste gas are adsorbed into the pores of the activated coke. At the same time, the activated coke also releases some gases, which are called activated coke desorption gas. The main components of activated coke desorption gas include carbon dioxide, nitrogen, water vapor, oxygen, hydrogen sulfide, and ammonia. Among them, carbon dioxide and nitrogen are harmless gases produced during the activated coke adsorption process, while hydrogen sulfide and ammonia are harmful substances in the waste gas. The activated coke desulfurization and denitrification process mainly involves activated coke adsorbing SO2 in flue gas in the adsorption tower. Subsequently, the saturated activated coke is transported to the regeneration desorption tower through a conveying system. In the desorption system, the activated coke will desorb high-concentration SO2 gas, realizing the regeneration treatment of activated coke. Generally, the high-concentration SO2 gas released by the activated coke during the regeneration process will enter the ammonium sulfate preparation system to make ammonium sulfate mother liquor, which will be sent to the purification system for treatment.
[0003] As production requirements become increasingly stringent, the frequency of activated coke desorption needs to be increased, leading to a greater amount of ammonium sulfate mother liquor. This necessitates that the purification system operate at full capacity for extended periods. However, prolonged full-load operation can cause corrosion of the purification system's saturator and result in the release of harmful gases from the overflow tank, posing a safety hazard. Conversely, reducing the amount of ammonium sulfate processed leads to a high density of the ammonium sulfate mother liquor, causing ammonium sulfate crystallization. This, in turn, results in frequent blockages in the desorption system's pipelines and severe corrosion of the mechanical seals of the ammonium sulfate circulation pump and delivery pump. Furthermore, insufficient activated coke desorption can lead to a series of risks, including decreased desulfurization and denitrification efficiency, reduced wear resistance, decreased chemical stability, and blockage of the adsorption tower. When treating SO2 gas, impurities in the SO2 gas can damage the treatment equipment, reducing its service life and failing to meet current requirements. Utility Model Content
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art; to this end, the present invention proposes a high-efficiency treatment system for activated coke desorption gas.
[0005] A high-efficiency treatment system for activated coke desorption gas includes an activated coke regeneration tower and a treatment mechanism connected to the activated coke regeneration tower. The treatment mechanism includes a first conveying pipe connected to the activated coke regeneration tower, a riser control valve installed on the first conveying pipe, a pressure transmitter for monitoring the internal pressure of the first conveying pipe, and a riser variable frequency fan connected to the first conveying pipe. The treatment mechanism also includes a coke oven riser pipe connected to the first conveying pipe, a coke oven carbonization chamber connected to the coke oven riser pipe, and a Claus system located on one side of the coke oven carbonization chamber and connected to the coke oven riser pipe. The coke oven carbonization chamber produces raw coal gas during production, which enters the coke oven riser pipe. Inside the riser pipe, it reacts with high-concentration SO2 to produce H2S. The Claus furnace is a high-efficiency device for treating sulfur-containing waste gas. It mainly consists of two parts: a high-temperature combustion furnace and a catalytic converter. The sulfur-containing waste gas first enters the high-temperature combustion furnace, where it reacts with oxygen in the air at high temperatures to produce sulfur dioxide. This process is like "heating" the waste gas, allowing the sulfur to burn completely, and the generated sulfur dioxide then... Entering the catalytic converter, under the action of the catalyst, it reacts with oxygen to produce sulfur trioxide. This process is like "catalyzing" sulfur dioxide, making it easier for it to react with other substances. After a series of treatments, sulfur trioxide can be transformed into sulfur products. The Claus furnace uses a series of complex processes to recover sulfur from these sulfur-containing waste gases and turn them into useful sulfur products. The generated sulfur products can be sent for external processing and can be used to produce sulfuric acid, sulfur rubber, sulfur fertilizer, etc. The processing mechanism also includes a pipeline purging device installed in the first conveying pipeline to unclog it, an SO2 gas detector alarm to detect SO2 leakage in the first conveying pipeline, and an H2S gas detector alarm to detect H2S leakage at the top of the coke oven riser pipe. The pipeline purging device uses high-pressure gas to spray at high speed, utilizing the impact force and kinetic energy of the airflow to blow out or loosen blockages in the first conveying pipeline, thereby achieving the purpose of cleaning the pipeline. The pipeline purging device is usually composed of a compressor or gas source, a gas storage tank, a pressure regulator, a purging nozzle, a control valve, and pipeline connectors.
[0006] As a further embodiment of this utility model: the processing mechanism also includes a second conveying pipe connected to the first conveying pipe near the side of the activated coke regeneration tower and an ammonium sulfate preparation system connected to the second conveying pipe. The ammonium sulfate preparation system mainly includes an absorption unit, a crystallization unit, and a separation unit. Sulfur-containing gas enters the absorption unit and comes into full contact with ammonia water or other alkaline solutions in the absorption tower. The sulfides are absorbed and converted into ammonium sulfate solution. The ammonium sulfate solution then enters the crystallization unit, where ammonium sulfate crystallizes by cooling or evaporation concentration. The crystallized mixture enters the separation unit, where ammonium sulfate crystals are separated from the mother liquor using a centrifuge or filter. The second conveying pipe is equipped with an ammonium sulfate control valve and an ammonium sulfate induced draft fan corresponding to the ammonium sulfate preparation system. When the ammonium sulfate induced draft fan malfunctions and the production pressure is low, the rise control valve and the reuse control valve are opened, the ammonium sulfate control valve is closed, and high-concentration SO2 is reintroduced into the ammonium sulfate preparation system through the rise system. The second conveying pipe is equipped with a third conveying pipe connected to the first conveying pipe near the side of the coke oven riser pipe, and the third conveying pipe is equipped with a reuse control valve.
[0007] As a further embodiment of this utility model: a filter mechanism is provided between the rise control valve and the pressure transmitter. The filter mechanism can filter the high concentration of SO2 generated in the activated coke regeneration tower. A gas check valve is installed on the first conveying pipeline between the filter mechanism and the pressure transmitter. The gas check valve can prevent gas backflow.
[0008] As a further embodiment of this utility model: the filtration mechanism includes a filter box connected to the first conveying pipeline, several sets of filter plates detachably installed on the inner wall of the filter box, limiting seats that are fitted and connected to the upper and lower end faces of the filter plates, and several sets of cleaning components symmetrically arranged on both sides of the filter plates for cleaning and maintenance of the filter plates. The several sets of filter plates can be used together to filter high concentration SO2. A door for disassembling and installing the filter plates is detachably installed on one side of the filter box. The door is sealed to the filter box, and the door facilitates the disassembly and maintenance of the filter plates.
[0009] As a further embodiment of this utility model: the cleaning assembly includes a cleaning brush that is attached to the outer surface of the filter plate, a screw drive device disposed on the outside of the cleaning brush and controlling the horizontal movement of the cleaning brush, and guide blocks symmetrically disposed at the upper and lower ends of the outer surface of the cleaning brush. A guide rod that is movably connected to the guide block is vertically disposed on the inner wall of the filter box. The guide block is provided with a guide hole that matches the guide rod. The screw drive device can control the cleaning brush to move horizontally reciprocatingly to clean the impurities adhering to the filter plate.
[0010] As a further embodiment of this utility model: the filtration mechanism further includes several sets of protective boxes installed on the other side of the filter box, a first drive motor detachably installed inside the protective box, and a first bevel gear detachably installed on the output shaft of the first drive motor. The filtration mechanism also includes a second bevel gear symmetrically meshing with the first bevel gear, a transmission rod coaxial with the second bevel gear, and a third bevel gear disposed at one end of the transmission rod. The outer wall of the filter box is provided with a fourth bevel gear coaxially connected to the screw drive device. The third bevel gear meshes with the fourth bevel gear. The first drive motor can control the two sets of screw drive devices to rotate synchronously through the first bevel gear, the second bevel gear transmission rod, the third bevel gear, and the fourth bevel gear.
[0011] As a further embodiment of this utility model: the inner bottom surface of the filter box is symmetrically provided with several sets of discharge ports that match the limiting seat. The limiting seat is provided with a limiting strip that engages and limits the filter plate. The limiting strip consists of a reinforcing strip connected to the limiting seat and a locking strip connected to the reinforcing strip. The locking strip has a cylindrical structure. The upper and lower end faces of the filter plate are provided with limiting grooves that connect to the limiting strip. The lower end face of the filter box is provided with a collection component that matches the discharge port.
[0012] As a further embodiment of this utility model: the collection assembly includes several sets of collection seats installed on the lower end face of the filter box, a collection box detachably installed on the collection seat, fixed slide bars symmetrically arranged on both sides of the collection box, and fixed rods symmetrically arranged on both sides of the collection seat for fixing or disassembling the fixed slide bars. The vertical cross-section of the fixed slide bar has a "convex" shape. A circular fixing block is sleeved on the fixed rod. A limiting spring connected to the circular fixing block is sleeved on the fixed rod. The collection box can collect impurities entering from the discharge port. The fixed slide bar has a fixing hole connected to the fixed rod. The fixed rod fixes or disassembles the fixed slide bar through the cooperation of the circular fixing block and the limiting spring.
[0013] As a further embodiment of this utility model: the collecting base is symmetrically and movably provided with a sealing component for sealing the discharge port, a second drive motor detachably installed on one side of the collecting base, and a transmission assembly connected to the second drive motor and controlling the sealing component to move in opposite directions. The collecting base is provided with a sealing groove connected to the sealing component. The sealing component can be inserted into the sealing groove to seal the discharge port. The second drive motor controls the movement of the sealing component through the transmission assembly.
[0014] As a further embodiment of this utility model: the sealing component includes several sets of sealing plates for sealing the discharge port and movable plates aligned and connected with the sealing plates. A sealing plate connected to the movable plate is provided on the outer side of the collection seat. The transmission assembly includes a rack detachably installed at the lower end of the movable plate, a first rack gear rotatably installed inside the collection seat and meshing with the rack, a second rack gear meshing with the first rack gear, and a sprocket coaxially connected with the second rack gear. A chain is provided between the two sets of sprockets. The output shaft of the second drive motor passes through the collection seat and is detachably fixed to the rotation shaft of one set of sprockets. The second drive motor controls the first rack gear to rotate through the sprocket and the chain. The first rack gear, in cooperation with the rack, can control the sealing component to move horizontally back and forth.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] (1) This utility model uses a processing mechanism, an upward control valve, an ammonium sulfate control valve, a reuse control valve, an upward frequency conversion fan, a coke oven riser pipe, a coke oven carbonization chamber and a Claus furnace to react high concentration SO2 to generate sulfur products, avoiding corrosion of the saturator of the purification system and the release of harmful gases. The pressure transmitter, pipeline purging device and gas check valve work together to unclog the first conveying pipeline, avoiding the situation where the high density of ammonium sulfate mother liquor causes ammonium sulfate crystallization, resulting in frequent blockage of the desorption system pipeline and severe corrosion of the mechanical seals of the ammonium sulfate circulation pump and the conveying pump. The ammonium sulfate induced draft fan, the upward control valve, the reuse control valve, the ammonium sulfate shut-off control valve and the ammonium sulfate preparation system work together to prepare ammonium sulfate.
[0017] (2) The filter box and filter plate work together to filter high concentration SO2, extending the service life of the processing mechanism. The limit strip and limit seat disassemble or fix the filter plate. The first drive motor, the first bevel gear, the second bevel gear, the third bevel gear, the fourth bevel gear, the screw drive device and the cleaning brush clean the filter plate. The second drive motor, the sprocket, the chain, the first bar gear, the second bar gear and the rack control the sealing component to seal the discharge port. The fixing rod, the circular fixing block and the limit spring work together to disassemble and maintain the collection box. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is a partial structural diagram of the filter box and the first conveying pipe in this utility model.
[0020] Figure 3 This is a partial structural diagram of the filtration mechanism in this utility model.
[0021] Figure 4This is a partial structural diagram of the cleaning brush and the first drive motor in this utility model.
[0022] Figure 5 In this utility model Figure 3 Enlarged view of point A in the middle.
[0023] Figure 6 This is a partial structural diagram of the filter plate and the limiting seat in this utility model.
[0024] Figure 7 This is a partial structural diagram of the sealing component and the second drive motor in this utility model.
[0025] Figure 8 This is a partial structural diagram of the collection box and fixing rod in this utility model.
[0026] In the diagram: 1. Activated coke regeneration tower; 2. First conveying pipeline; 3. Ascending control valve; 4. Pressure transmitter; 5. Ascending variable frequency fan; 6. Coke oven ascending pipe; 7. Coke oven carbonization chamber; 8. Claus furnace; 9. Pipeline purging device; 10. SO2 gas detector alarm; 11. H2S gas detector alarm; 12. Second conveying pipeline; 13. Ammonium sulfate preparation system; 14. Ammonium sulfate control valve; 15. Third conveying pipeline; 16. Reuse control valve; 17. Gas check valve; 18. Filter box; 19. Filter plate; 20. Limit seat; 21. Box door; 22. Cleaning brush; 23. Screw drive device; 24. Guide. 25. Block; 26. Guide rod; 27. Protective box; 28. First drive motor; 29. First bevel gear; 30. Second bevel gear; 31. Transmission rod; 32. Third bevel gear; 33. Fourth bevel gear; 34. Discharge port; 35. Collection seat; 36. Collection box; 37. Fixed slide bar; 38. Fixed rod; 39. Circular fixed block; 40. Limiting spring; 41. Sealing component; 42. Second drive motor; 43. Sealing plate; 44. Moving plate; 45. Rack; 46. First rack gear; 47. Sprocket; 48. Chain; 49. Limiting bar; 50. Ammonium sulfate blower; 51. Second rack gear. Detailed Implementation
[0027] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0028] Example 1
[0029] Please see Figure 1This application provides a high-efficiency treatment system for activated coke desorption gas, including an activated coke regeneration tower 1 and a treatment mechanism connected to the activated coke regeneration tower 1; wherein, the treatment mechanism includes a first conveying pipe 2 connected to the activated coke regeneration tower 1, a rise control valve 3 installed on the first conveying pipe 2, a pressure transmitter 4 for monitoring the internal pressure of the first conveying pipe 2, and a rise variable frequency fan 5 connected to the first conveying pipe 2; the treatment mechanism also includes a coke oven riser pipe 6 connected to the first conveying pipe 2, a coke oven carbonization chamber 7 connected to the coke oven riser pipe 6, and a device disposed on one side of the coke oven carbonization chamber 7 and connected to the coke oven carbonization chamber 7. The Claus furnace 8, connected to the coke oven riser pipe 6, is where the raw coal gas containing H2 produced during the coke oven carbonization chamber 7 enters the coke oven riser pipe 6. Inside the riser pipe 6, H2 reacts with high-concentration SO2 to produce H2S. The Claus furnace 8 is a high-efficiency device for treating sulfur-containing waste gas. It mainly consists of two parts: a high-temperature combustion furnace and a catalytic converter. The sulfur-containing waste gas first enters the high-temperature combustion furnace, where it reacts with oxygen in the air at high temperatures to produce sulfur dioxide. This process is like "heating" the waste gas, allowing the sulfur to burn completely, producing... Sulfur dioxide then enters the catalytic converter, where it reacts with oxygen under the action of a catalyst to produce sulfur trioxide. This process acts like a "catalyst" for sulfur dioxide, making it easier to react with other substances. After a series of treatments, sulfur trioxide can be transformed into sulfur products. The Claus furnace 8 uses a series of complex processes to recover sulfur from these sulfur-containing waste gases and turn them into useful sulfur products. The generated sulfur products can be sent for external processing and can be used to produce sulfuric acid, sulfur rubber, sulfur fertilizer, etc. The processing unit also includes a first conveying pipeline 2 that can... The pipeline purging device 9, which unclogs the first conveying pipeline 2, the SO2 gas detection alarm 10, which detects SO2 leakage in the first conveying pipeline 2, and the H2S gas detection alarm 11, which detects H2S leakage at the top of the coke oven riser pipe 6, are used to clean the pipeline. The pipeline purging device 9 uses high-pressure gas, such as nitrogen, to blow out or loosen the blockage in the first conveying pipeline 2 by using the impact force and kinetic energy of the airflow. The pipeline purging device 9 is usually composed of a compressor or gas source, a gas storage tank, a pressure regulator, a purging nozzle, a control valve, and pipeline connectors.
[0030] In one embodiment of this utility model, the rising control valve 3 is opened, and the ammonium sulfate control valve 14 and the reuse control valve 16 are closed, allowing the high-concentration SO2 generated by the activated coke regeneration tower 1 to enter the processing mechanism. The rising variable frequency fan 5 is started, allowing the high-concentration SO2 to enter the coke oven rising pipe 6 through the first conveying pipe 2. The raw coal gas containing H2 generated in the coke oven carbonization chamber 7 during the production process enters the coke oven rising pipe 6, where it reacts with the high-concentration SO2 to produce H2S. The flue gas after the reaction enters the Claus furnace 8, where the H2S in the flue gas further reacts with SO2 to generate sulfur. The generated sulfur can be sent out for processing. The pressure transmitter 4 is used to measure the pressure in the conveying pipe. When the pressure is too high, it indicates that the first conveying pipe 2 is blocked. The pipe purging device 9 is started to automatically clean the first conveying pipe 2, and the pipe purging device 9 is closed when the pressure in the first conveying pipe 2 returns to normal.
[0031] The processing mechanism of this utility model also includes a second conveying pipe 12 connected to a first conveying pipe 2 near the activated coke regeneration tower 1, and an ammonium sulfate preparation system 13 connected to the second conveying pipe 12. The ammonium sulfate preparation system 13 mainly includes an absorption unit, a crystallization unit, and a separation unit. Sulfur-containing gas enters the absorption unit and comes into full contact with ammonia water or other alkaline solutions in the absorption tower. The sulfides are absorbed and converted into ammonium sulfate solution. The ammonium sulfate solution then enters the crystallization unit, where ammonium sulfate crystallizes by cooling or evaporation concentration. The crystallized mixture enters the separation unit and is processed by centrifugation or filtration. The machine separates ammonium sulfate crystals from the mother liquor. The second conveying pipe 12 is equipped with an ammonium sulfate control valve 14 and an ammonium sulfate induced draft fan 50 corresponding to the ammonium sulfate preparation system 13. When the ammonium sulfate induced draft fan 50 malfunctions and the production pressure is low, the rising control valve 3 and the reuse control valve 16 are opened, the ammonium sulfate control valve 14 is closed, and high-concentration SO2 is reintroduced into the ammonium sulfate preparation system 13 through the rising system. The second conveying pipe 12 is equipped with a third conveying pipe 15 connected to the first conveying pipe 2 on the side near the coke oven rising pipe 6. The third conveying pipe 15 is equipped with a reuse control valve 16.
[0032] In this utility model, a filter mechanism is provided between the rise control valve 3 and the pressure transmitter 4. The filter mechanism can filter the high concentration of SO2 generated in the activated coke regeneration tower 1. A gas check valve 17 is installed on the first conveying pipeline 2 between the filter mechanism and the pressure transmitter 4. The gas check valve 17 can prevent gas backflow.
[0033] As one embodiment of this utility model, when the ammonium sulfate induced draft fan 50 malfunctions and the production pressure is low, the rising control valve 3 and the reuse control valve 16 are opened, the ammonium sulfate control valve 14 is closed, and high-concentration SO2 is reintroduced into the ammonium sulfate preparation system 13 through the rising system.
[0034] In summary, opening the riser control valve 3 and closing the ammonium sulfate control valve 14 and the reuse control valve 16 allows the high-concentration SO2 generated by the activated coke regeneration tower 1 to enter the processing unit. Starting the riser variable frequency fan 5 allows the high-concentration SO2 to enter the coke oven riser pipe 6 through the first conveying pipe 2. During production, the raw coal gas containing H2 generated in the coke oven carbonization chamber 7 enters the coke oven riser pipe 6, where it reacts with the high-concentration SO2 to produce H2S. The resulting flue gas enters the Claus furnace 8, where the H2S and SO2 further react... The reaction produces sulfur, which can be sent for external processing. The pressure transmitter 4 is used to measure the pressure inside the conveying pipeline. When the pressure is too high, it indicates that the first conveying pipeline 2 is blocked. The pipeline purging device 9 will be started to automatically clean the first conveying pipeline 2. When the pressure inside the first conveying pipeline 2 returns to normal, the pipeline purging device 9 will be shut off. When the ammonium sulfate induced draft fan 50 malfunctions and the production pressure is low, the rise control valve 3 and the reuse control valve 16 are opened, and the ammonium sulfate control valve 14 is closed. The high concentration of SO2 is reintroduced into the ammonium sulfate preparation system 13 through the rise system.
[0035] Example 2
[0036] Reference Figures 1-8 This is the second embodiment of the present invention. In this embodiment, the filtration mechanism includes a filter box 18 connected to the first conveying pipe 2, several sets of filter plates 19 detachably installed on the inner wall of the filter box 18, limiting seats 20 that are fitted and connected to the upper and lower end faces of the filter plates 19, and several sets of cleaning components symmetrically arranged on both sides of the filter plates 19 for cleaning and maintenance. The several sets of filter plates 19 can be used together to filter high concentration SO2. A door 21 is detachably installed on one side of the filter box 18 for disassembling and installing the filter plates 19. The door 21 is sealed to the filter box 18 and facilitates the disassembly and maintenance of the filter plates 19.
[0037] As one embodiment of this utility model, such as Figure 2 - Figure 4 As shown, the first conveying pipe 2 introduces high-concentration SO2 into the filter box 18, so that the filter plate 19 filters the high-concentration SO2 and then introduces the filtered high-concentration SO2 into the first conveying pipe 2. The cleaning component is periodically activated to clean and maintain the filter plate 19. The box door 21 is opened to disassemble and maintain the filter plate 19.
[0038] The cleaning assembly of this utility model includes a cleaning brush 22 that is attached to the outer surface of the filter plate 19, a screw drive device 23 that is disposed on the outside of the cleaning brush 22 and controls the horizontal movement of the cleaning brush 22, and guide blocks 24 that are symmetrically disposed at the upper and lower ends of the outer surface of the cleaning brush 22. A guide rod 25 that is movably connected to the guide block 24 is vertically disposed on the inner wall of the filter box 18. The guide block 24 is provided with a guide hole that matches the guide rod 25. The screw drive device 23 can control the cleaning brush 22 to move horizontally and reciprocate to clean the impurities adhering to the filter plate 19.
[0039] The filtration mechanism of this utility model also includes several sets of protective boxes 26 installed on the other side of the filter box 18, a first drive motor 27 detachably installed inside the protective box 26, and a first bevel gear 28 detachably installed on the output shaft of the first drive motor 27. The filtration mechanism also includes a second bevel gear 29 symmetrically meshing with the first bevel gear 28, a transmission rod 30 coaxial with the second bevel gear 29, and a third bevel gear 31 disposed at one end of the transmission rod 30. The outer wall of the filter box 18 is provided with a fourth bevel gear 32 coaxially connected to the lead screw transmission device 23. The third bevel gear 31 meshes with the fourth bevel gear 32. The first drive motor 27 can control the two sets of lead screw transmission devices 23 to rotate synchronously through the first bevel gear 28, the second bevel gear 29, the transmission rod 30, the third bevel gear 31, and the fourth bevel gear 32.
[0040] As one embodiment of this utility model, such as Figure 3 - Figure 5 As shown, the first drive motor 27 is started, which drives the first bevel gear 28 to rotate. The first bevel gear 28 drives the two sets of second bevel gears 29 to rotate. The second bevel gears 29 drive the third bevel gear 31 to rotate through the transmission rod 30. The third bevel gear 31 drives the fourth bevel gear 32 to rotate. The fourth bevel gear 32 drives the lead screw transmission device 23 to rotate, so that the lead screw transmission device 23 drives the cleaning brush 22 to move. When the cleaning brush 22 moves, it drives the guide block 24 to slide on the guide rod 25. During the movement, the cleaning brush 22 cleans the filter plate 19 and removes the impurities adhering to the filter plate 19.
[0041] In this utility model, the inner bottom surface of the filter box 18 is symmetrically provided with several sets of discharge ports 33 that match the limiting seat 20. The limiting seat 20 is provided with a limiting strip 49 that engages and limits the filter plate 19. The limiting strip 49 consists of a reinforcing strip connected to the limiting seat 20 and a locking strip connected to the reinforcing strip. The locking strip has a cylindrical structure. The upper and lower end faces of the filter plate 19 are provided with limiting grooves that connect to the limiting strip 49. The lower end face of the filter box 18 is provided with a collection component that matches the discharge port 33.
[0042] As one embodiment of this utility model, such as Figure 5 and Figure 6 As shown in Figure 6 , when disassembling the filter plate member 19, move the filter plate member 19 to drive the limit strip 49 to move in the limit groove, so that the filter plate member 19 is disassembled and separated from the two groups of limit seats 20.
[0043] In the present utility model, the collection component includes several groups of collection seats 34 installed on the lower end surface of the filter box 18, a collection box 35 detachably installed on the collection seat 34, fixed slide bars 36 symmetrically arranged on both side surfaces of the collection box 35, and fixing rods 37 symmetrically arranged on both side surfaces of the collection seat 34 for fixing or disassembling the fixed slide bars 36. A fixed chute matching the fixed slide bars 36 is provided on the collection seat 34. The vertical cross-section of the fixed slide bar 36 is in a "convex" shape structure. A circular fixing block 38 is sleeved on the fixing rod 37, and a limit spring 39 connected to the circular fixing block 38 is sleeved on the fixing rod 37. The collection box 35 can collect impurities entering from the discharge port 33. Fixing holes connected to the fixing rods 37 are provided on the fixed slide bars 36. The fixing rods 37 fix or disassemble the fixed slide bars 36 through the cooperation of the circular fixing blocks 38 and the limit springs 39.
[0044] In the present utility model, blocking members 40 for blocking the discharge port 33 are symmetrically and movably arranged on the collection seat 34, a second drive motor 41 detachably installed on one side of the collection seat 34, and a transmission component connected to the second drive motor 41 and controlling the blocking members 40 to move towards each other. A blocking groove connected to the blocking members 40 is provided on the collection seat 34. When the blocking members 40 are inserted into the blocking groove, the discharge port 33 can be blocked. The second drive motor 41 controls the blocking members 40 to move through the transmission component.
[0045] In the present utility model, the blocking members 40 include several groups of blocking plates 42 for blocking the discharge port 33 and moving plates 43 connected in alignment with the blocking plates 42. A sealing plate 44 connected to the moving plates 43 is provided on the outside of the collection seat 34. The transmission component includes a rack 45 detachably installed at the lower end of the moving plate 43, a first bar-shaped gear 46 rotatably installed inside the collection seat 34 and meshing with the rack 45, a second bar-shaped gear 51 meshing with the first bar-shaped gear 46, and a sprocket 47 coaxially connected to the second bar-shaped gear 51. One group of sprockets 47 drives the first bar-shaped gear 46 to rotate, and the other group of sprockets 47 drives the first bar-shaped gear 46 to rotate through the second bar-shaped gear 51. A chain 48 is provided between the two groups of sprockets 47. The output shaft of the second drive motor 41 penetrates through the collection seat 34 and is detachably fixed to the rotating shaft of one group of sprockets 47. The second drive motor 41 controls the first bar-shaped gear 46 to rotate through the sprockets 47 and the chain 48. The first bar-shaped gear 46 and the rack 45 cooperate to control the blocking members 40 to perform horizontal reciprocating movement.
[0046] As an implementation manner of the present utility model, as Figure 5 , Figure 7 and Figure 8 As shown, when the collection box 35 is full, the second drive motor 41 is started, driving the sprocket 47 to rotate. The sprocket 47 controls another set of sprockets 47 to rotate via the chain 48. The sprocket 47 drives the first rack gear 46 to rotate. The other set of sprockets 47 drives the second rack gear 51 to rotate. The second rack gear 51 drives the first rack gear 46 to rotate. The rotation of the first rack gear 46 drives the rack 45 to move. The rack 45 drives the moving plate 43 to move. The moving plate 43 drives the sealing plate 42 to block the discharge port 33. The moving fixed rod 37 drives the circular fixed block 38 to move. The circular fixed block 38 drives the limit spring 39 to press, moving the fixed rod 37 out of the fixed hole. The collection box 35 is moved, causing the fixed slide bar 36 to slide in the fixed slide groove, thus removing the collection box 35 from the collection seat 34 for disassembly and maintenance.
[0047] In summary, the first conveying pipe 2 introduces high-concentration SO2 into the filter box 18, allowing the filter plate 19 to filter the high-concentration SO2. The filtered high-concentration SO2 is then introduced into the first conveying pipe 2. When the box door 21 is opened to disassemble the filter plate 19, moving the filter plate 19 causes the limiting strip 49 to move within the limiting groove, thus separating the filter plate 19 from the two sets of limiting seats 20. The first drive motor 27 is then started, causing the first bevel gear 28 to rotate. The first bevel gear 28 drives the two sets of second bevel gears 29 to rotate. The second bevel gears 29, through the transmission rod 30, drive the third bevel gear 31 to rotate. The third bevel gear 31 drives the fourth bevel gear 32 to rotate. The fourth bevel gear 32 drives the screw transmission device 23 to rotate, causing the screw transmission device 23 to move the cleaning brush 22. As the cleaning brush 22 moves, it causes the guide block 24 to slide on the guide rod 25. During its movement, the cleaning brush 22 cleans the filter plate 19. The filter plate 19 is cleaned to remove impurities adhering to it, and the impurities are discharged into the collection box 35 through the discharge port 33. Once the collection box 35 is full, the second drive motor 41 is activated, driving the sprocket 47 to rotate. The sprocket 47, via the chain 48, controls another set of sprockets 47 to rotate. The sprocket 47 drives the first gear 46 to rotate, and the other set of sprockets 47 drives the second gear 51 to rotate. The second gear 51 then drives the first gear 46 to rotate. 46 rotates to move rack 45, rack 45 moves moving plate 43, moving plate 43 moves sealing plate 42 to block discharge port 33, moving fixed rod 37 moves circular fixed block 38, circular fixed block 38 moves limiting spring 39 to squeeze, moving fixed rod 37 out of fixed hole, moving collection box 35 moves fixed slide bar 36 to slide in fixed slide groove, collection box 35 is removed from collection seat 34, collection box 35 is disassembled and maintained.
[0048] Example 3
[0049] Reference Figure 1 - Figure 8 This embodiment is obtained by combining Embodiment 1 and Embodiment 2.
[0050] The rising control valve 3, ammonium sulfate control valve 14, reuse control valve 16, rising variable frequency fan 5, coke oven rising pipe 6, coke oven carbonization chamber 7 and Claus furnace 8 work together to react high concentration SO2 to generate sulfur. The pressure transmitter 4, pipeline purging device 9 and gas check valve 17 work together to clear the first conveying pipeline 2. The ammonium sulfate induced draft fan 50, rising control valve 3, reuse control valve 16, ammonium sulfate shut-off control valve 14 and ammonium sulfate preparation system 13 work together to prepare ammonium sulfate.
[0051] The filter box 18 and filter plate 19 work together to filter high-concentration SO2. The limiting strip 49 and the limiting seat 20 disassemble or fix the filter plate 19. The first drive motor 27, the first bevel gear 28, the second bevel gear 29, the third bevel gear 31, the fourth bevel gear 32, the lead screw transmission device 23 and the cleaning brush 22 clean the filter plate 19. The second drive motor 41, the sprocket 47, the chain 48, the first bar gear 46, the second bar gear 51 and the rack 45 control the sealing component 40 to seal the discharge port 33. The fixing rod 37, the circular fixing block 38 and the limiting spring 39 work together to disassemble and maintain the collection box 35.
[0052] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.
Claims
1. A high-efficiency treatment system for activated coke desorption gas, characterized in that, It includes an activated coke regeneration tower (1) and a processing mechanism connected to the activated coke regeneration tower (1); The processing mechanism includes a first conveying pipe (2) connected to the activated coke regeneration tower (1), a rising control valve (3) installed on the first conveying pipe (2), a pressure transmitter (4) for monitoring the internal pressure of the first conveying pipe (2), and a rising variable frequency fan (5) connected to the first conveying pipe (2). The processing mechanism also includes a coke oven riser pipe (6) connected to the first conveying pipe (2), a coke oven carbonization chamber (7) connected to the coke oven riser pipe (6), and a Claus furnace (8) located on one side of the coke oven carbonization chamber (7) and connected to the coke oven riser pipe (6). The processing mechanism also includes a pipe purging device (9) installed in the first conveying pipe (2) and capable of clearing the first conveying pipe (2), an SO2 gas detection alarm (10) for detecting SO2 leakage in the first conveying pipe (2), and an H2S gas detection alarm (11) for detecting H2S leakage at the top of the coke oven riser pipe (6).
2. The high-efficiency treatment system for activated coke desorption gas according to claim 1, characterized in that, The processing mechanism also includes a second conveying pipe (12) connected to a first conveying pipe (2) near the activated coke regeneration tower (1) and an ammonium sulfate preparation system (13) connected to the second conveying pipe (12). The second conveying pipe (12) is equipped with an ammonium sulfate control valve (14) and an ammonium sulfate induced draft fan (50) corresponding to the ammonium sulfate preparation system (13). The second conveying pipe (12) is equipped with a third conveying pipe (15) connected to the first conveying pipe (2) near the coke oven riser pipe (6). The third conveying pipe (15) is equipped with a reuse control valve (16).
3. The high-efficiency treatment system for activated coke desorption gas according to claim 2, characterized in that, A filter mechanism is provided between the rise control valve (3) and the pressure transmitter (4), and a gas check valve (17) is installed on the first delivery pipeline (2) between the filter mechanism and the pressure transmitter (4).
4. The high-efficiency treatment system for activated coke desorption gas according to claim 3, characterized in that, The filtration mechanism includes a filter box (18) connected to the first conveying pipe (2), several sets of filter plates (19) detachably installed on the inner wall of the filter box (18), limiting seats (20) that are fitted and connected to the upper and lower end faces of the filter plates (19), and several sets of cleaning components symmetrically arranged on both sides of the filter plates (19) for cleaning and maintenance of the filter plates (19). A door (21) for disassembling and installing the filter plates (19) is detachably installed on one side of the filter box (18).
5. The high-efficiency treatment system for activated coke desorption gas according to claim 4, characterized in that, The cleaning assembly includes a cleaning brush (22) that is attached to the outer surface of the filter plate (19), a screw drive device (23) that is disposed on the outside of the cleaning brush (22) and controls the horizontal movement of the cleaning brush (22), and guide blocks (24) that are symmetrically disposed at the upper and lower ends of the outer surface of the cleaning brush (22). The inner wall of the filter box (18) is vertically provided with a guide rod (25) that is movably connected to the guide block (24).
6. The high-efficiency treatment system for activated coke desorption gas according to claim 5, characterized in that, The filtration mechanism also includes several sets of protective boxes (26) installed on the other side of the filter box (18), a first drive motor (27) detachably installed inside the protective box (26), and a first bevel gear (28) detachably installed on the output shaft of the first drive motor (27). The filtration mechanism also includes a second bevel gear (29) symmetrically meshing with the first bevel gear (28), a transmission rod (30) coaxial with the second bevel gear (29), and a third bevel gear (31) set at one end of the transmission rod (30). The outer wall of the filter box (18) is provided with a fourth bevel gear (32) coaxially connected to the lead screw transmission device (23). The third bevel gear (31) meshes with the fourth bevel gear (32).
7. The high-efficiency treatment system for activated coke desorption gas according to claim 6, characterized in that, The bottom inner side of the filter box (18) is symmetrically provided with several sets of discharge ports (33) that match the limiting seat (20). The limiting seat (20) is provided with a limiting strip (49) that engages and limits the filter plate (19). The lower end face of the filter box (18) is provided with a collection component that matches the discharge port (33).
8. The high-efficiency treatment system for activated coke desorption gas according to claim 7, characterized in that, The collection assembly includes several collection seats (34) installed on the lower end face of the filter box (18), a collection box (35) detachably installed on the collection seat (34), a fixing slide bar (36) symmetrically arranged on both sides of the collection box (35), and a fixing rod (37) symmetrically arranged on both sides of the collection seat (34) for fixing or removing the fixing slide bar (36). The vertical cross section of the fixing slide bar (36) is convex. A circular fixing block (38) is sleeved on the fixing rod (37), and a limiting spring (39) connected to the circular fixing block (38) is sleeved on the fixing rod (37).
9. A high-efficiency treatment system for activated coke desorption gas according to claim 8, characterized in that, The collection seat (34) is symmetrically and movably provided with a sealing member (40) for sealing the discharge port (33), a second drive motor (41) detachably installed on one side of the collection seat (34), and a transmission assembly connected to the second drive motor (41) and controlling the sealing member (40) to move in opposite directions.
10. The high-efficiency treatment system for activated coke desorption gas according to claim 9, characterized in that, The sealing component (40) includes several sets of sealing plates (42) for sealing the discharge port (33) and a movable plate (43) aligned and connected with the sealing plates (42). A sealing plate (44) connected to the movable plate (43) is provided on the outer side of the collection seat (34). The transmission assembly includes a rack (45) detachably installed at the lower end of the movable plate (43), a first rack gear (46) rotatably installed inside the collection seat (34) and meshing with the rack (45), a second rack gear (51) meshing with the first rack gear (46), and a sprocket (47) coaxially connected with the second rack gear (51). A chain (48) is provided between the two sets of sprockets (47). The output shaft of the second drive motor (41) passes through the collection seat (34) and is detachably fixed to the rotation shaft of one set of sprockets (47).