Efficient ion exchange device for functional sugar production

Abstract

The utility model discloses an efficient ion exchange device for functional sugar production, which comprises a separation box for performing ion exchange purification on a functional sugar solution, and further comprises support columns and support plates, the top and the bottom of the separation box are respectively and fixedly sleeved with the support plates, and the bottom of the separation box and the bottom support plate are respectively and fixedly connected with a plurality of support columns; the first raw material box, the second raw material box and the clear water box are uniformly distributed around the separation box and are fixed between the two groups of supporting plates. Cleaning water is fed into the separation box and the raw material box through the booster pump, the driving motor drives the two sets of stirring shafts to rotate, stirring and cleaning operation is conducted on the interiors of the three sets of box bodies, operation is convenient, liquid in the separation box is controlled to flow out through the valve, and the power device and the transmission device are arranged outside the box bodies. And normal realization of transmission performance of the device is effectively ensured.

Description

Technical Field

[0001] This utility model relates to the field of ion exchange device technology, and in particular to a high-efficiency ion exchange device for the production of functional sugars. Background Technology

[0002] Ion exchange technology is based on the property that the various components in a material dissociate into cations or anions. It utilizes the difference in the binding strength between ion exchangers and different ions to temporarily exchange the product onto the ion exchanger. Then, a suitable eluent is used to wash the material off, separating the product from the raw material and refining it.

[0003] A search revealed that in the existing patent application number 202121987744.9, entitled "An Ion Exchange Purification Device for Xylitol Solution," "a first motor drives a screw to rotate through the meshing of a first gear and a second gear. The screw drives the sleeve and the bent rod to move downwards, and the baffle opens... The worm gear drives the rack to open through the meshing of the worm wheel, thus realizing the entire material control process." However, the screw material control device is located inside the housing, which is the container used to realize the ion exchange process. During operation, materials easily adhere to the screw material control device, which not only makes cleaning inconvenient but may also affect the normal transmission performance of the device. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency ion exchange device for the production of functional sugars in order to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency ion exchange apparatus for the production of functional sugars includes a separation chamber for ion exchange purification of functional sugar solutions, and further includes:

[0007] Support columns and support plates: support plates are fixedly fitted on the top and bottom of the separation box, and several support columns are fixedly connected to the bottom of the separation box and the bottom support plate.

[0008] The first raw material box, the second raw material box, and the clean water box are three sets of boxes evenly arranged around the separation box and fixed between two sets of support plates.

[0009] The filter box is fixed between the pillars at the bottom of the separation box. The filter box and the separation box are fixedly connected by the liquid outlet pipe. The filter box is equipped with filter plates.

[0010] The feeding device connects two sets of raw material tanks, a clean water tank, and a separation tank.

[0011] The mixing device is installed in two sets of raw material tanks and separation tanks;

[0012] A power unit used to drive the stirring device;

[0013] Solenoid valves are installed on the bottom outlet pipes of both sets of raw material tanks, separation tanks, clean water tanks, and filter tanks.

[0014] As a further description of the above technical solution:

[0015] The stirring device includes:

[0016] The first stirring shaft is rotatably installed in two sets of raw material tanks;

[0017] The second stirring shaft is rotatably installed in the separation box.

[0018] As a further description of the above technical solution:

[0019] The power unit includes:

[0020] The drive motor is fixedly mounted on the top of the separation tank by a bracket, and the drive motor is fixedly connected to the second stirring shaft.

[0021] A first drive shaft and a second drive shaft, the first drive shaft being rotatably mounted on the top support plate, and the second drive shaft being rotatably mounted on the top of the separation box;

[0022] The two sets of first stirring shafts are connected to the first drive shaft via belts, as are the first drive shaft and the second drive shaft.

[0023] The transmission device is a transmission connection between the drive motor and the first transmission shaft.

[0024] As a further description of the above technical solution:

[0025] The transmission device includes:

[0026] The drive gear is fixedly mounted on the output shaft of the drive motor;

[0027] The driven gear is fixedly sleeved on the second drive shaft;

[0028] The transition gear and the electric telescopic rod are fixedly installed on the top of the separation box. The transition gear is rotatably sleeved on the piston rod of the electric telescopic rod.

[0029] As a further description of the above technical solution:

[0030] The feeding device includes:

[0031] The booster pump is fixedly mounted on the top support plate;

[0032] The feeding pipe and the discharge pipe are connected as follows: one end of the feeding pipe is connected to the bottom of the raw material tank or the clean water tank, and the other end of the feeding pipe is connected to the liquid inlet of the booster pump; one end of the discharge pipe is connected to the liquid outlet of the booster pump, and the other end of the discharge pipe is connected to the top of the separation tank.

[0033] As a further description of the above technical solution:

[0034] The tops of the clean water tank and the two sets of raw material tanks are all fixedly connected to inlet pipes.

[0035] As a further description of the above technical solution:

[0036] The bottom inner wall of each box has a funnel-shaped structure.

[0037] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0038] 1. In this utility model, a booster pump delivers clean water into the separation tank and the raw material tank. An electric telescopic rod drives the transition gear to rise and mesh with the main and driven gears. Under the action of gear and belt transmission, the drive motor drives two sets of stirring shafts to rotate, performing stirring and cleaning operations inside the three sets of tanks. The solenoid valves on the liquid outlet pipes of the separation tank, the raw material tank, and the filter tank are opened, making operation convenient. The liquid in the separation tank flows out through the valve. The power and transmission devices are located outside the tank, effectively ensuring the normal realization of the device's transmission performance.

[0039] 2. In this utility model, the liquid in the tank is sent into the separation tank by a booster pump. For example, sugar solution and ion exchanger are sent into the separation tank. The transition gear is kept out of mesh with the main and driven gears. The second stirring shaft is driven by a drive motor to rotate, so that the sugar solution and ion exchanger are fully mixed. The sugar solution is separated and purified by the ion exchanger. After that, the solenoid valve on the discharge pipe of the separation tank and the filter tank is opened. The purified solution is collected after impurities are filtered through the filter plate. Attached Figure Description

[0040] Figure 1 A three-dimensional structural schematic diagram of a high-efficiency ion exchanger for the production of functional sugars according to an embodiment of the present invention is shown;

[0041] Figure 2 A schematic diagram of the internal structure of the first raw material box and the separation box according to an embodiment of the present invention is shown;

[0042] Figure 3 A schematic diagram of the internal structure of a clean water tank according to an embodiment of the present invention is shown;

[0043] Figure 4 It shows Figure 3 Enlarged diagram of point A in the middle.

[0044] Legend:

[0045] 1. Separation box; 2. Filter box; 3. Support column; 4. Support plate; 5. First raw material box; 6. Second raw material box; 7. Feeding pipe; 8. Booster pump; 9. Discharge pipe; 10. First stirring shaft; 11. Liquid inlet pipe; 12. Belt; 13. First drive shaft; 14. Second drive shaft; 15. Bracket; 16. Drive motor; 17. Clean water tank; 18. Filter plate; 19. Solenoid valve; 20. Second stirring shaft; 21. Drive gear; 22. Driven gear; 23. Transition gear; 24. Electric telescopic rod. Detailed Implementation

[0046] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0047] Please see Figure 1-4 This utility model provides a technical solution: a high-efficiency ion exchange device for the production of functional sugars, including a separation box 1 for ion exchange purification of functional sugar solutions, a second stirring shaft 20 rotatably installed in the separation box 1, a support plate 4 fixedly sleeved on the top and bottom of the separation box 1, and several pillars 3 fixedly connected to the bottom of the separation box 1 and the bottom support plate 4.

[0048] Specifically, such as Figure 1-3 As shown, the first raw material tank 5, the second raw material tank 6, and the clear water tank 17 are three sets of tanks evenly arranged around the separation tank 1 and fixed between two sets of support plates 4. The top of the clear water tank 17 and the two sets of raw material tanks are all fixedly connected to the liquid inlet pipe 11. The first stirring shaft 10 is rotatably installed in the two sets of raw material tanks. The raw material tanks are used to hold functional sugar liquid raw materials (such as xylitol solution) and ion exchangers. The filter tank 2 is fixed between the support columns 3 at the bottom of the separation tank 1. The filter tank 2 and the separation tank 1 are fixedly connected through the liquid outlet pipe. The filter tank 2 is equipped with a filter plate 18. The sugar solution purified by the ion exchanger enters the filter tank 2 and the solution and impurities are separated by the filter plate 18. Solenoid valves 19 are installed on the liquid outlet pipes at the bottom of the two sets of raw material tanks, the separation tank 1, the clear water tank 17, and the filter tank 2 to control the outflow of liquid in the tank.

[0049] Specifically, such as Figure 2 Hehe Figure 3As shown, the booster pump 8 is fixedly installed on the top support plate 4. One end of the feed pipe 7 is connected to the bottom of the raw material tank or clean water tank 17, and the other end of the feed pipe 7 is connected to the liquid inlet of the booster pump 8. One end of the discharge pipe 9 is connected to the liquid outlet of the booster pump 8, and the other end of the discharge pipe 9 is connected to the top of the separation tank 1. The booster pump 8 sends the liquid in the tank into the separation tank 1. For example, sugar solution and ion exchange resin are sent into the separation tank 1 for mixing and stirring. The sugar solution is separated and purified by the ion exchange resin. Alternatively, the booster pump 8 sends cleaning water into the separation tank 1 for stirring and cleaning the inside of the separation tank 1. The operation is convenient. The liquid in the separation tank 1 flows out through a valve. The power and transmission devices are located outside the tank, effectively ensuring the normal operation of the device's transmission performance. In addition, a three-way connector can be used to connect the cleaning water pipe to the two sets of raw material tanks to achieve internal cleaning of the raw material tanks.

[0050] Specifically, such as Figure 3 and Figure 4 As shown, the drive motor 16 is fixedly installed on the top of the separation box 1 via the bracket 15. The drive motor 16 is fixedly connected to the second stirring shaft 20. The first transmission shaft 13 and the second transmission shaft 14 are rotatably installed on the top support plate 4 and the second transmission shaft 14 is rotatably installed on the top of the separation box 1. The two sets of first stirring shafts 10 and first transmission shafts 13, as well as the first transmission shafts 13 and the second transmission shafts 14, are all connected by belts 12. The driving gear 21 is fixedly sleeved on the output shaft of the drive motor 16, and the driven gear 22 is fixedly sleeved on the second transmission shaft 14. The electric telescopic rod 24 is fixedly installed on the top of the separation box 1, and the transition gear 23 is rotatably sleeved on the piston rod of the electric telescopic rod 24. During the ion exchange process of the sugar solution, the transition gear 23 does not mesh with the main and driven gears. The second stirring shaft 20 is driven to rotate by the drive motor 16, so that the sugar solution and ion exchanger are fully mixed. During the cleaning process of the separation box 1 and the raw material box, the transition gear 23 is driven to rise and mesh with the main and driven gears by the electric telescopic rod 24. Under the action of gear and belt transmission, the drive motor 16 drives the two sets of stirring shafts to rotate, and performs stirring and cleaning operations on the inside of the three sets of boxes.

[0051] Specifically, such as Figure 2 As shown, the bottom inner wall of each set of boxes has a funnel-shaped structure to accelerate the outflow of liquid from the box.

[0052] Working principle: In use, firstly, the liquid in the tank is sent into the separation tank 1 by the booster pump 8. For example, sugar solution and ion exchanger are sent into the separation tank 1. The transition gear 23 is kept out of mesh with the main and driven gears. The second stirring shaft 20 is driven to rotate by the drive motor 16, so that the sugar solution and ion exchanger are fully mixed. The sugar solution is separated and purified by the ion exchanger. After that, the solenoid valve 19 on the discharge pipe of the separation tank 1 and the filter tank 2 is opened. The purified solution is collected after impurities are filtered through the filter plate 18.

[0053] Secondly, the booster pump 8 delivers clean water into the separation tank 1 and the raw material tank. The electric telescopic rod 24 drives the transition gear 23 to rise and mesh with the main and driven gears. Under the action of gear and belt transmission, the drive motor 16 drives the two sets of stirring shafts to rotate, and performs stirring and cleaning operations on the inside of the three tanks. The solenoid valves 19 on the liquid outlet pipes of the separation tank 1, the raw material tank and the filter tank 2 are opened, which is convenient to operate. The liquid in the separation tank 1 flows out through the valve. The power and transmission devices are set outside the tank, which effectively ensures the normal realization of the transmission performance of the device.

[0054] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency ion exchange apparatus for the production of functional sugars, comprising a separation chamber (1) for ion exchange purification of functional sugar solutions, characterized in that, Also includes: Support column (3) and support plate (4), the top and bottom of the separation box (1) are respectively fixedly fitted with support plate (4), and several support columns (3) are respectively fixedly connected to the bottom of the separation box (1) and the bottom support plate (4); The first raw material box (5), the second raw material box (6), and the clean water box (17) are three sets of boxes that are evenly arranged around the separation box (1) and fixed between two sets of support plates (4); The filter box (2) is fixed between the support column (3) at the bottom of the separation box (1). The filter box (2) and the separation box (1) are fixedly connected by the liquid outlet pipe. The filter plate (18) is installed inside the filter box (2). The feeding device connects two sets of raw material boxes, a clean water box (17), and a separation box (1); A stirring device is installed in two sets of raw material tanks and a separation tank (1); A power unit used to drive the stirring device; Solenoid valves (19) are installed on the bottom outlet pipes of the two sets of raw material tanks, separation tank (1), clear water tank (17) and filter tank (2).

2. The high-efficiency ion exchange apparatus for functional sugar production according to claim 1, characterized in that, The stirring device includes: The first stirring shaft (10) is rotatably installed in the two sets of raw material boxes; The second stirring shaft (20) is rotatably installed in the separation box (1).

3. The high-efficiency ion exchange apparatus for functional sugar production according to claim 2, characterized in that, The power unit includes: The drive motor (16) is fixedly installed on the top of the separation box (1) via the bracket (15), and the drive motor (16) is fixedly connected to the second stirring shaft (20); The first drive shaft (13) and the second drive shaft (14) are rotatably mounted on the top support plate (4) and the second drive shaft (14) is rotatably mounted on the top of the separation box (1). The belt (12) connects the two sets of first stirring shafts (10) to the first drive shaft (13), as well as the first drive shaft (13) and the second drive shaft (14). The transmission device is a transmission connection between the drive motor (16) and the first transmission shaft (13).

4. The high-efficiency ion exchange apparatus for functional sugar production according to claim 3, characterized in that, The transmission device includes: The drive gear (21) is fixedly mounted on the output shaft of the drive motor (16); The driven gear (22) is fixedly sleeved on the second transmission shaft (14); The transition gear (23) and the electric telescopic rod (24) are fixedly installed on the top of the separation box (1). The transition gear (23) is rotatably sleeved on the piston rod of the electric telescopic rod (24).

5. The high-efficiency ion exchange apparatus for functional sugar production according to claim 4, characterized in that, The feeding device includes: A booster pump (8) is fixedly installed on the top support plate (4); Feed pipe (7) and discharge pipe (9). One end of feed pipe (7) is connected to the bottom of raw material tank or clean water tank (17), and the other end of feed pipe (7) is connected to the liquid inlet of booster pump (8). One end of discharge pipe (9) is connected to the liquid outlet of booster pump (8), and the other end of discharge pipe (9) is connected to the top of separation tank (1).

6. The high-efficiency ion exchange apparatus for functional sugar production according to claim 5, characterized in that, The top of the clean water tank (17) and the two sets of raw material tanks are all fixedly connected to the liquid inlet pipe (11).

7. The high-efficiency ion exchange apparatus for functional sugar production according to claim 6, characterized in that, The bottom inner wall of each box has a funnel-shaped structure.

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