Roadbed excavation gravel soil separation device
By introducing a moving cleaning structure and a gear and rack mechanism into the roadbed excavation crushed stone and soil separation device, the problem of screen clogging was solved, achieving efficient stone and soil separation and automated operation, thus improving separation efficiency.
Patent Information
- Application Number
- CN202423106126.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In existing gravel-soil separation devices, the screen is easily clogged by soil during use, resulting in low separation efficiency and excessively long separation time.
A roadbed excavation crushed stone and soil separation device with a mobile cleaning structure was designed. It utilizes a combination of a reciprocating screw and a cleaning brush. The cleaning brush cleans the screen through reciprocating motion, and the separation frame swings left and right through a gear and rack mechanism to improve the separation efficiency of the screen.
It effectively prevents screen clogging, improves separation efficiency, reduces manual intervention, and enhances the practicality and effectiveness of the device.
Smart Images

Figure CN223616227U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crushed stone and soil separation technology, specifically a crushed stone and soil separation device for roadbed excavation. Background Technology
[0002] Roadbed excavation refers to earthwork excavation operations carried out during the construction of infrastructure such as highways, railways, and airports to establish a stable roadbed. The main purpose of roadbed excavation is to provide sufficient bearing capacity and stability for the roadbed, while ensuring good drainage to extend its service life. Roadbed excavation gravel-soil separation equipment is a specially designed device for separating earth and gravel. It is commonly used in the construction of infrastructure such as highways, railways, and airports. It can improve construction efficiency, reduce the amount of manual sorting work, and help to effectively utilize and manage materials at the construction site.
[0003] Existing stone-soil separation devices typically use screens to separate and filter stones and soil. However, in actual use, the screens are easily clogged by soil, resulting in slow separation and longer separation time, which reduces the efficiency of stone-soil separation. Utility Model Content
[0004] The purpose of this utility model is to provide a roadbed excavation crushed stone and soil separation device to solve the problem in the prior art that the screen is easily blocked by some soil when separating stone and soil in actual use, resulting in slow stone and soil separation, long separation time, and reduced work efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a roadbed excavation crushed stone and soil separation device, comprising two support plates, two No. 1 fixing seats fixedly installed at the bottom of each of the two support plates, a U-shaped plate fixedly installed at the top of each of the two support plates, a separation frame provided at the top of each of the two U-shaped plates, a screen fixedly installed on the inner side of the separation frame, a movable cleaning structure provided on the inner side of the separation frame, the movable cleaning structure comprising two reciprocating screws, both of the two reciprocating screws being rotatably installed on the inner side of the separation frame, a moving block being threadedly connected to the outer side of each of the two reciprocating screws, a cleaning brush fixedly installed between the two moving blocks, the cleaning brush being located at the bottom of the screen, and the cleaning brush being designed as a hard bristle brush.
[0006] Preferably, two vertical plates are fixedly installed on the top of each of the two support plates, and the four vertical plates are grouped in pairs. A connecting frame is fixedly installed on one side of each group of vertical plates. Two No. 2 fixing seats are fixedly installed on one side of the connecting frame. A connecting shaft is rotatably installed between the two No. 2 fixing seats. A No. 1 bevel gear is fixedly installed on the outside of the connecting shaft. A No. 2 bevel gear is rotatably installed on one side of the connecting frame. The No. 1 bevel gear and the No. 2 bevel gear are meshed and connected. A motor is fixedly installed on one side of one of the No. 2 fixing seats. The output end of the motor passes through one of the No. 2 fixing seats and is fixedly connected to one of the connecting shafts.
[0007] Preferably, a rotating column is fixedly installed on one side of the second bevel gear, and a half gear is fixedly installed through the connecting frame at one end of the rotating column. Two racks are fixedly installed on both sides of the separating frame. The two half gears are respectively arranged between the four racks and mesh with the four racks respectively.
[0008] Preferably, a first sprocket is rotatably mounted on one side of each of the two vertical plates and one side of each of the two second fixed seats. One end of each of the two connecting shafts passes through the two second fixed seats and is fixedly connected to the two first sprockets respectively. The four first sprockets are arranged in pairs, and a first chain is sleeved on the outside of each group of first sprockets. The two groups of first sprockets are connected by two first chains respectively.
[0009] Preferably, polygonal strips are rotatably installed between the two sets of vertical plates. A first-axis is fixedly installed on one side of each of the other two first-stage sprockets. The two first-axis penetrate one of the two vertical plates and are fixedly connected to the two polygonal strips respectively. The two polygonal strips penetrate one of the two reciprocating screws and are in sliding contact with the two reciprocating screws respectively. A second-stage sprocket is rotatably installed on one side of each of the other two vertical plates. A second-stage chain is fitted around the outside of each of the two second-stage sprockets. The two second-stage sprockets are connected by a second-stage chain drive. A second-axis is fixedly installed on one side of each of the two second-stage sprockets. One end of each second-stage axis penetrates one of the other two vertical plates and is fixedly connected to the two polygonal strips respectively. The two polygonal strips, each penetrating one of the two reciprocating screws, can drive the two reciprocating screws to rotate when the two polygonal strips rotate, and the rotation of the polygonal strips is not affected when the reciprocating screws move left or right.
[0010] Preferably, a buffer structure is provided on one side of each of the four vertical plates. The buffer structure includes a damping rod and a shock-absorbing spring. The damping rod and the shock-absorbing spring are fixedly installed on one side of the vertical plate. A fixing plate is fixedly installed at one end of the damping rod and the shock-absorbing spring. A rubber pad is fixedly installed on one side of the fixing plate.
[0011] Preferably, the bottom of the separation frame is rotatably mounted with four movable wheels, which are respectively disposed inside two U-shaped plates. A collection frame is placed at the bottom of the separation frame, and the U-shaped plates can limit the movement of the movable wheels.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This application uses two polygonal bars to drive two reciprocating screws to rotate, thereby driving two moving blocks connected by threads on the outer sides of the two reciprocating screws to move back and forth, which in turn drives the cleaning brush between the two moving blocks to move, thereby cleaning the screen and preventing the screen from becoming clogged during the separation of stone and soil, which would reduce the separation efficiency and effectively improve the practicality of the device.
[0014] 2. This application uses another No. 1 chain to drive the fourth No. 1 sprocket to rotate, which in turn drives another connecting shaft to rotate. The two connecting shafts will drive the two No. 1 bevel gears to rotate, which in turn drives the two No. 2 bevel gears to mesh and rotate, causing the two half gears to rotate. This, in turn, drives the four racks to mesh and move, causing the separation frame to swing left and right, thereby improving the stone and soil separation effect of the screen. No manual turning is required, which improves the efficiency of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a roadbed excavation crushed stone and soil separation device according to the present invention;
[0016] Figure 2 This is a cross-sectional view of the separation frame portion of a roadbed excavation crushed stone and soil separation device according to the present invention;
[0017] Figure 3 This is a top view of the overall structure of a roadbed excavation crushed stone and soil separation device according to the present invention;
[0018] Figure 4 This is a schematic diagram of the mobile cleaning structure of a roadbed excavation crushed stone and soil separation device according to the present invention;
[0019] Figure 5 This is a schematic diagram of the buffer structure of a roadbed excavation crushed stone and soil separation device according to the present invention.
[0020] Numbered in the diagram: 1. Support plate; 2. Fixed seat No. 1; 3. U-shaped plate; 4. Separation frame; 5. Moving wheel; 6. Screen; 7. Collection frame; 8. Reciprocating screw; 9. Moving block; 10. Cleaning brush; 11. Vertical plate; 12. Connecting frame; 13. Fixed seat No. 2; 14. Connecting shaft; 15. Bevel gear No. 1; 16. Bevel gear No. 2; 17. Half gear; 18. Rack; 19. Motor; 20. Sprocket No. 1; 21. Chain No. 1; 22. Shaft No. 1; 23. Polygonal bar; 24. Sprocket No. 2; 25. Chain No. 2; 26. Shaft No. 2; 27. Damping rod; 28. Shock-absorbing spring; 29. Fixed plate; 30. Rubber pad. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example: Figure 1 - Figure 5 As shown, this utility model provides a technical solution for a roadbed excavation crushed stone and soil separation device, including two support plates 1, two No. 1 fixing seats 2 are fixedly installed at the bottom of each of the two support plates 1, and U-shaped plates 3 are fixedly installed at the top of each of the two support plates 1. A separation frame 4 is provided at the top of each of the two U-shaped plates 3. A screen 6 is fixedly installed on the inner side of the separation frame 4. A movable cleaning structure is provided on the inner side of the separation frame 4. The movable cleaning structure includes two reciprocating screws 8. Both reciprocating screws 8 are rotatably installed on the inner side of the separation frame 4. Moving blocks 9 are threadedly connected to the outer sides of both reciprocating screws 8. A cleaning brush 10 is fixedly installed between the two moving blocks 9. The cleaning brush 10 is located at the bottom of the screen 6.
[0023] Two vertical plates 11 are fixedly installed on the top of each of the two support plates 1. The four vertical plates 11 are arranged in pairs. A connecting frame 12 is fixedly installed on one side of each pair of vertical plates 11. Two second fixed seats 13 are fixedly installed on one side of the connecting frame 12. A connecting shaft 14 is rotatably installed between the two second fixed seats 13. A first bevel gear 15 is fixedly installed on the outside of the connecting shaft 14. A second bevel gear 16 is rotatably installed on one side of the connecting frame 12. The first bevel gear 15 and the second bevel gear 16 are meshed together. A motor 19 is fixedly installed on one side of one of the second fixed seats 13. The output end of the motor 19 passes through one of the second fixed seats 13 and is fixedly connected to one of the connecting shafts 14.
[0024] A rotating column is fixedly installed on one side of the second bevel gear 16. One end of the rotating column passes through the connecting frame 12 and is fixedly installed with a half gear 17. Two racks 18 are fixedly installed on both sides of the separation frame 4. The two half gears 17 are respectively set between the four racks 18 and respectively mesh with the four racks 18.
[0025] One of the two vertical plates 11 and one of the two second fixed seats 13 are rotatably mounted with a first sprocket 20. One end of each of the two connecting shafts 14 passes through one of the two second fixed seats 13 and is fixedly connected to one of the two first sprockets 20 respectively. The four first sprockets 20 are in pairs. Each group of first sprockets 20 is fitted with a first chain 21 on its outer side. The two groups of first sprockets 20 are connected by two first chains 21 respectively.
[0026] Polygonal strips 23 are rotatably installed between the two sets of vertical plates 11. A first rotating shaft 22 is fixedly installed on one side of the other two first sprockets 20. The two first rotating shafts 22 pass through the two vertical plates 11 respectively and are fixedly connected to the two polygonal strips 23 respectively. The two polygonal strips 23 pass through the two reciprocating screws 8 respectively and are in sliding contact with the two reciprocating screws 8 respectively. A second sprocket 24 is rotatably installed on one side of the other two vertical plates 11. A second chain 25 is sleeved on the outside of the two second sprockets 24. The two second sprockets 24 are connected by the second chain 25. A second rotating shaft 26 is fixedly installed on one side of the two second sprockets 24. One end of the two second rotating shafts 26 passes through the other two vertical plates 11 respectively and is fixedly connected to the two polygonal strips 23 respectively.
[0027] Each of the four vertical plates 11 is provided with a buffer structure on one side. The buffer structure includes a damping rod 27 and a shock-absorbing spring 28. The damping rod 27 and the shock-absorbing spring 28 are fixedly installed on one side of the vertical plate 11. A fixing plate 29 is fixedly installed at one end of the damping rod 27 and the shock-absorbing spring 28. A rubber pad 30 is fixedly installed on one side of the fixing plate 29.
[0028] Four movable wheels 5 are rotatably installed at the bottom of the separation frame 4. The four movable wheels 5 are respectively set inside the two U-shaped plates 3. A collection frame 7 is placed at the bottom of the separation frame 4.
[0029] It should be noted that this utility model is a roadbed excavation crushed stone and soil separation device. In use, the crushed stone and soil are poured into the separation frame 4, and then the motor 19 is started. The specific model of the motor 19 is not described here; the appropriate model depends on the equipment. The motor 19 will drive one of the connecting shafts 14 to rotate, thereby driving the first sprocket 20 to rotate. Then, the first chain 21 drives the second sprocket 20 to rotate, causing one of the rotating shafts 22 to drive one of the polygonal bars 23 to rotate. This, in turn, causes one of the rotating shafts 26 to drive one of the sprockets 24 to rotate, and then the second chain 25 drives another sprocket 24 to rotate. This causes another rotating shaft 26 to drive another polygonal bar 23 to rotate, thus... The first shaft 22 and the third sprocket 20 are rotated, and the fourth sprocket 20 is rotated through the first chain 21, which in turn drives the second connecting shaft 14 to rotate. The two connecting shafts 14 drive the two first bevel gears 15 to rotate, which in turn drive the two second bevel gears 16 to mesh and rotate, causing the two half gears 17 to rotate. This, in turn, drives the four racks 18 to mesh and move, causing the separation frame 4 to swing left and right, thereby improving the stone and soil separation effect of the screen 6. No manual turning is required, which improves the efficiency of the device. The separated soil will fall from the bottom of the separation frame 4 into the collection frame 7 for unified collection, while the stones will remain on the top of the screen 6. After the separation is completed, the stones will be processed uniformly.
[0030] During the rotation of the two polygonal bars 23, the two polygonal bars 23 will drive the two reciprocating screws 8 to rotate, thereby driving the two moving blocks 9 connected to the outer threads of the two reciprocating screws 8 to move back and forth, thereby driving the cleaning brush 10 between the two moving blocks 9 to move accordingly, thereby cleaning the screen 6, preventing the screen 6 from becoming clogged during the stone and soil separation process, which would reduce the separation efficiency and effectively improve the practicality of the device.
[0031] During the left and right movement of the separation frame 4, the two sides of the separation frame 4 will come into contact with the four rubber pads 30 respectively. Then, the movement of the separation frame 4 can be effectively buffered by the action of the damping rod 27 and the shock-absorbing spring 28.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A device for separating crushed stone and soil during roadbed excavation, characterized in that: It includes two support plates (1), two No. 1 fixing seats (2) are fixedly installed at the bottom of the two support plates (1), and U-shaped plates (3) are fixedly installed at the top of the two support plates (1). A separation frame (4) is provided at the top of the two U-shaped plates (3). A screen (6) is fixedly installed on the inner side of the separation frame (4). A movable cleaning structure is provided on the inner side of the separation frame (4). The movable cleaning structure includes two reciprocating screws (8). The two reciprocating screws (8) are rotatably installed on the inner side of the separation frame (4). A moving block (9) is threadedly connected to the outer side of the two reciprocating screws (8). A cleaning brush (10) is fixedly installed between the two moving blocks (9). The cleaning brush (10) is located at the bottom of the screen (6).
2. The roadbed excavation crushed stone and soil separation device according to claim 1, characterized in that: Two vertical plates (11) are fixedly installed on the top of each of the two support plates (1). The four vertical plates (11) are arranged in pairs. A connecting frame (12) is fixedly installed on one side of each pair of vertical plates (11). Two second fixed seats (13) are fixedly installed on one side of the connecting frame (12). A connecting shaft (14) is rotatably installed between the two second fixed seats (13). A first bevel gear (15) is fixedly installed on the outside of the connecting shaft (14). A second bevel gear (16) is rotatably installed on one side of the connecting frame (12). The first bevel gear (15) and the second bevel gear (16) are meshed. A motor (19) is fixedly installed on one side of one of the second fixed seats (13). The output end of the motor (19) passes through one of the second fixed seats (13) and is fixedly connected to one of the connecting shafts (14).
3. The roadbed excavation crushed stone and soil separation device according to claim 2, characterized in that: A rotating column is fixedly installed on one side of the second bevel gear (16), and a half gear (17) is fixedly installed through the connecting frame (12) at one end of the rotating column. Two racks (18) are fixedly installed on both sides of the separation frame (4). The two half gears (17) are respectively set between the four racks (18) and mesh with the four racks (18) respectively.
4. The roadbed excavation crushed stone and soil separation device according to claim 2, characterized in that: One of the two vertical plates (11) and one of the two second fixed seats (13) are rotatably mounted with a first sprocket (20). One end of the two connecting shafts (14) passes through the two second fixed seats (13) and is fixedly connected to the two first sprockets (20). The four first sprockets (20) are in pairs. Each group of first sprockets (20) is fitted with a first chain (21) on its outer side. The two groups of first sprockets (20) are connected by two first chains (21).
5. The roadbed excavation crushed stone and soil separation device according to claim 4, characterized in that: Polygonal strips (23) are rotatably installed between the two sets of vertical plates (11). A first rotating shaft (22) is fixedly installed on one side of the other two first sprockets (20). The two first rotating shafts (22) pass through the two vertical plates (11) respectively and are fixedly connected to the two polygonal strips (23). The two polygonal strips (23) pass through the two reciprocating screws (8) respectively and are in sliding contact with the two reciprocating screws (8). A second sprocket (24) is rotatably installed on one side of the other two vertical plates (11). A second chain (25) is sleeved on the outside of the two second sprockets (24). The two second sprockets (24) are connected by transmission through the second chain (25). A second rotating shaft (26) is fixedly installed on one side of the two second sprockets (24). One end of the two second rotating shafts (26) passes through the other two vertical plates (11) respectively and is fixedly connected to the two polygonal strips (23).
6. The roadbed excavation crushed stone and soil separation device according to claim 2, characterized in that: Each of the four vertical plates (11) is provided with a buffer structure on one side. The buffer structure includes a damping rod (27) and a shock-absorbing spring (28). The damping rod (27) and the shock-absorbing spring (28) are fixedly installed on one side of the vertical plate (11). A fixing plate (29) is fixedly installed at one end of the damping rod (27) and the shock-absorbing spring (28). A rubber pad (30) is fixedly installed on one side of the fixing plate (29).
7. The roadbed excavation crushed stone and soil separation device according to claim 1, characterized in that: The bottom of the separation frame (4) is rotatably mounted with four moving wheels (5), which are respectively located inside the two U-shaped plates (3). A collection frame (7) is placed at the bottom of the separation frame (4).