Copper flat wire extrusion device
By introducing a cleaning structure and collection box into the copper flat wire extrusion device, the problem of wear on copper flat wire caused by debris has been solved, achieving high-quality copper flat wire production and environmental protection.
Patent Information
- Application Number
- CN202423242116.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing copper flat wire extrusion equipment generates debris during the extrusion process that travels along with the copper flat wire, causing wear and affecting product quality.
A copper flat wire extrusion device was designed, comprising an extrusion table, a conveyor belt, an extrusion support, an extrusion die, upper and lower extrusion rollers, a cleaning structure, and a collection box. The device cleans debris using cleaning rollers and brushes and collects it into the collection box, preventing debris from re-entering the extrusion die.
Effectively removes debris, ensures the conveyor belt surface is clean, prevents debris from damaging the copper flat wire, improves product quality, and reduces environmental pollution.
Smart Images
Figure CN223616455U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper flat wire processing technology, and in particular to a copper flat wire extrusion device. Background Technology
[0002] In the production of copper flat wire, extrusion is a very important process. The extrusion process usually involves introducing a copper rod into an extrusion device, which then flattens the copper rod to form a copper flat wire.
[0003] However, commonly used copper flat wire extrusion equipment generates extrusion debris during the extrusion process. This debris travels with the copper flat wire, causing wear and affecting its quality. Utility Model Content
[0004] The purpose of this invention is to overcome the defects of the existing technology and provide a copper flat wire extrusion device.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] A copper flat wire extrusion device includes an extrusion table; a conveyor belt and an extrusion support are arranged on the extrusion table; the extrusion support is arranged across both sides of the conveyor belt; an extrusion die for extrusion forming is arranged on the extrusion support; the extrusion die is arranged directly opposite the conveyor belt, and a space is reserved between the extrusion die and the conveyor belt just enough for the copper flat wire to be extruded; one end of the extrusion table is provided with an upper extrusion roller and a lower extrusion roller arranged vertically, and the other end is provided with a cleaning structure for removing debris; a first motor for driving the conveyor belt to rotate is arranged inside the extrusion table; the conveyor belt is connected to the rotating end of the first motor.
[0007] Furthermore, the lower extrusion roller is provided with a groove; the upper extrusion roller extends into the groove; and a channel is reserved between the upper extrusion roller and the lower extrusion roller for the copper rod to be extruded and formed to pass through.
[0008] Furthermore, the cleaning structure includes two cleaning supports that span the conveyor belt and are set on the extrusion table; a cleaning roller is arranged between the two cleaning supports; the two ends of the cleaning roller are rotatably connected to the cleaning supports via rotating shafts; and the cleaning roller is provided with evenly distributed bristles.
[0009] Furthermore, a second motor is provided on one of the cleaning brackets; the rotating end of the second motor passes through the cleaning bracket and is connected to one of the rotating shafts.
[0010] Furthermore, a collection box is provided on the side of the extrusion table; the collection box includes a base plate and three side plates; the base plate, the three side plates and the side of the extrusion table form a box space; the collection box is welded to the extrusion table; the collection box is positioned opposite the cleaning structure and is at the same horizontal plane as the extrusion table.
[0011] Furthermore, both the upper and lower extrusion rollers are extrusion rollers made of high-strength stainless steel.
[0012] Compared with the prior art, the present invention has the following advantages:
[0013] (1) This utility model cleans up the debris formed after extrusion through a cleaning structure, ensuring that there are no debris on the surface when the conveyor belt is recycled back to the extrusion mold, which will not damage the copper flat wire, improve product quality, and enhance the extrusion effect.
[0014] (2) The cleaning structure of this utility model is provided with a collection box in the opposite position to collect the debris swept by the cleaning structure. After collection, it can be centrally processed without polluting the environment. Attached Figure Description
[0015] Figure 1 This is a structural schematic diagram of the present invention;
[0016] Figure 2 A schematic diagram of the conveyor belt structure provided by this utility model;
[0017] Figure 3 A schematic diagram of the collection box structure provided by this utility model;
[0018] Figure 4 A schematic diagram of the cleaning support structure provided by this utility model.
[0019] The labels in the diagram indicate:
[0020] 1. Extrusion table; 2. Conveyor belt; 3. Extrusion support; 4. Extrusion die; 5. Upper extrusion roller; 6. Lower extrusion roller; 7. First motor; 8. Wheel groove; 9. Channel; 10. Cleaning support; 11. Cleaning roller; 12. Rotating shaft; 13. Second motor; 14. Brush; 15. Collection box; 16. Base plate; 17. Side plate. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0024] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0026] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] Example
[0028] like Figures 1-4As shown, a copper flat wire extrusion device includes an extrusion table 1; a conveyor belt 2 and an extrusion support 3 are arranged on the extrusion table 1. The conveyor belt passes through the extrusion table 1, passing through one end and entering from the other end to form a loop for transporting the copper flat wire and the debris generated during extrusion; the extrusion support 3 is arranged across both sides of the conveyor belt 2; an extrusion die 4 for extrusion forming is arranged on the extrusion support 3; the extrusion die 4 is positioned directly opposite the conveyor belt 2, and a gap is reserved between the die and the conveyor belt 2 just large enough for the copper flat wire to be extruded. During the process, the copper rod to be extruded is pulled forward by the traction device (not shown in the figure) and extruded at the extrusion die 4 to be extruded into copper flat wire; one end of the extrusion table 1 is provided with an upper extrusion roller 5 and a lower extrusion roller 6 arranged in an upper and lower structure, and the other end is provided with a cleaning structure for removing debris; the extrusion table 1 is provided with a first motor 7 for driving the conveyor belt 2 to rotate. The rotation direction of the first motor 7 is the same as the forward direction of the copper flat wire, and the rotation frequency matches the forward speed of the copper flat wire; the conveyor belt 2 is connected to the rotating end of the first motor 7.
[0029] The lower extrusion roller 6 is provided with a groove 8; the upper extrusion roller 5 extends into the groove 8; a channel 9 is reserved between the upper extrusion roller 5 and the lower extrusion roller 6 for the copper rod to be extruded to pass through; the upper extrusion roller 5 and the lower extrusion roller 6 are both extrusion rollers made of high-strength stainless steel. After the copper rod to be extruded passes through the channel 9, it reaches the conveyor belt 2 and then enters the extrusion mold 4. The upper extrusion roller 5 and the lower extrusion roller 6 limit the copper rod to ensure that the copper rod does not shake.
[0030] The cleaning structure includes two cleaning supports 10 spanning the conveyor belt 2 and mounted on the extrusion table 1; a cleaning roller 11 is positioned between the two cleaning supports 10; both ends of the cleaning roller 11 are rotatably connected to the cleaning supports 10 via rotating shafts 12; the cleaning roller 11 is provided with evenly distributed bristles 14; a second motor 13 is mounted on one of the cleaning supports 10; the rotating end of the second motor 13 passes through the cleaning support 10 and connects to one of the rotating shafts 12. The rotation of the second motor 13 drives the cleaning roller 11 to rotate, and the bristles 14 on the cleaning roller 11 sweep away the extruded debris on the conveyor belt 2, ensuring that the surface of the conveyor belt 2 is clean and preventing debris from entering the extrusion mold 4 after rotating once with the conveyor belt 2, thereby damaging the copper flat wire.
[0031] A collection box 15 is provided on the side of the extrusion table 1; the collection box 15 includes a base plate 16 and three side plates 17; the base plate 16, the three side plates 17 and the side of the extrusion table 1 form a box space; the collection box 15 is welded to the extrusion table 1; the collection box 15 is positioned directly opposite the cleaning structure and is set at the same horizontal plane as the extrusion table 1, and is used to collect cleaning debris. Workers only need to wait until the debris is full for centralized processing, which will not cause debris pollution.
[0032] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A copper flat wire extrusion device, characterized in that, The extrusion device includes an extrusion table (1); the extrusion table (1) is provided with a conveyor belt (2) and an extrusion support (3); the extrusion support (3) is arranged across both sides of the conveyor belt (2); the extrusion support (3) is provided with an extrusion die (4) for extrusion molding; the extrusion die (4) is arranged facing the conveyor belt (2), and a space is reserved between it and the conveyor belt (2) just enough for copper flat wire to be extruded and molded; one end of the extrusion table (1) is provided with an upper extrusion roller (5) and a lower extrusion roller (6) arranged in an upper and lower structure, and the other end is provided with a cleaning structure for removing debris; a first motor (7) for driving the conveyor belt (2) to rotate is provided inside the extrusion table (1); the conveyor belt (2) is connected to the rotating end of the first motor (7).
2. The copper flat wire extrusion device according to claim 1, characterized in that, The lower extrusion roller (6) is provided with a groove (8); the upper extrusion roller (5) extends into the groove (8); a channel (9) is reserved between the upper extrusion roller (5) and the lower extrusion roller (6) for the copper rod to be extruded to pass through.
3. The copper flat wire extrusion device according to claim 1, characterized in that, The cleaning structure includes two cleaning supports (10) that span the conveyor belt (2) and are set on the extrusion table (1); a cleaning roller (11) is set between the two cleaning supports (10); the two ends of the cleaning roller (11) are rotatably connected to the cleaning supports (10) through a rotating shaft (12); and the cleaning roller (11) is provided with evenly distributed bristles (14).
4. The copper flat wire extrusion device according to claim 3, characterized in that, One of the cleaning brackets (10) is equipped with a second motor (13); the rotating end of the second motor (13) passes through the cleaning bracket (10) and is connected to one of the rotating shafts (12).
5. The copper flat wire extrusion device according to claim 3, characterized in that, A collection box (15) is provided on the side of the extrusion table (1); the collection box (15) includes a bottom plate (16) and three side plates (17); the bottom plate (16), the three side plates (17) and the side of the extrusion table (1) form a box space; the collection box (15) is welded to the extrusion table (1); the collection box (15) is positioned opposite the cleaning structure and is set on the same horizontal plane as the extrusion table (1).
6. The copper flat wire extrusion device according to claim 1, characterized in that, The upper extrusion roller (5) and the lower extrusion roller (6) are both extrusion rollers made of high-strength stainless steel.