Steel wire take-up and winding device
By combining components such as limit rods, reset springs, tension springs, and servo motors, the problem of inconvenient tension adjustment in the wire take-up device is solved, achieving uniform winding and tight coiling of the wire and improving the quality of the wire.
Patent Information
- Application Number
- CN202423221872.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing wire take-up devices are not convenient for tension adjustment during the winding process, resulting in loose wire winding, easy bending and twisting, and affecting wire quality.
By employing components such as limit rods, reset springs, tension springs, and servo motors, and through the cooperation of adjusting rods and auxiliary rollers, the tension of the steel wire is adjusted and uniformly wound. The steel wire is compacted by extrusion rollers to ensure tight winding.
It achieves uniform winding and tight coiling of steel wire, avoiding bending and twisting of the steel wire during the coiling process, and improving the quality of the steel wire.
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Figure CN223616470U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel wire production equipment, specifically a steel wire winding and take-up device. Background Technology
[0002] In the production process of steel wire, the drawn steel wire needs to be wound up to ensure that the steel wire is stored stably and orderly. Therefore, a winding device is required.
[0003] A Chinese patent with authorization announcement number CN212884197U discloses a winding device with an automatic take-up structure for steel wire production. The device includes side plates, a rotating shaft between the side plates, and a winding tube sleeved on the outside of the rotating shaft. The rotating shaft drives one of the pulleys to rotate, which in turn drives a rotating column to rotate via a synchronous belt. The rotating column then drives the main rod and blades to rotate. The rotation of the blades allows air to escape through multiple ventilation holes and to be drawn in through multiple air inlets. Furthermore, the rotation of the main rod drives a cleaning brush to clean the steel wire, and the suction holes draw in impurities for easy collection, thus achieving a cleaning effect and improving the overall aesthetics.
[0004] However, the above-mentioned device still has some problems. In practical applications, it is not convenient to adjust the tension of the steel wire, which may lead to the steel wire not being tightly wound during the winding process, causing the steel wire to bend or twist, thus affecting the quality of the steel wire. Therefore, a steel wire winding device is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology and solve the problems mentioned in the background technology, this utility model proposes a wire winding device.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The steel wire winding device of this utility model includes a workbench, an installation cylinder mounted on the top of the workbench, an adjusting rod movably mounted inside the installation cylinder, and limit holes equidistantly opened inside the installation cylinder. A rod hole is opened inside the bottom end of the adjusting rod, and a limit rod is movably mounted through the rod hole inside the limit hole. A limit block is installed at one end of the limit rod, and a return spring is fixedly connected between the limit block and the installation cylinder. A U-shaped frame is installed on the top side of the adjusting rod, and a rotating roller is rotatably installed between the two sides of the bottom end of the U-shaped frame. A rectangular groove is opened inside the top of both sides of the U-shaped frame, and a support rod is fixedly connected between the two sides of the rectangular groove. An auxiliary roller is slidably installed on the outer side of the two support rods. A tension spring is fixedly connected between the top side of the auxiliary roller and the rectangular groove. The tension spring is sleeved on the outer side of the support rod, realizing the tension adjustment of the steel wire during the winding operation and ensuring the tightness of the steel wire winding.
[0007] Preferably, two support plates are symmetrically installed on one side of the top of the workbench, and a guide rod is installed between the two sides of the support plates. A drive motor is installed on one side of the support plate, and a threaded rod is installed at the output end of the drive motor. The outer side of the guide rod is slidably installed on the movable block, and a threaded hole is opened inside the top of the movable block. One end of the threaded rod passes through the threaded hole and is rotatably installed inside the support plate. The mounting cylinder is installed on the top side of the movable block to realize that the steel wire is evenly wound on the winding drum.
[0008] Preferably, a fixing plate is installed at the other edge of the top side of the workbench, a winding motor is installed on one side of the fixing plate, a rotating shaft is installed at the output end of the winding motor, and a winding drum is movably installed on the outside of the rotating shaft to realize the winding of the steel wire.
[0009] Preferably, a support frame is installed on the top side of the fixing plate, and two T-shaped rods are slidably installed inside the support frame. A mounting frame is installed at the bottom end of the T-shaped rods. Two compression springs are fixed between the top side of the mounting frame and the support frame. The compression springs are sleeved on the outside of the T-shaped rods. A compression roller is rotatably installed between the two sides of the mounting frame to compress the steel wire and make the wound steel wire more compact.
[0010] Preferably, a servo motor is installed on one side of the worktable, and a bidirectional lead screw is installed at the output end of the servo motor. Two sliding grooves are symmetrically opened inside the worktable, and a limiting plate is slidably installed inside the sliding groove. One limiting plate is slidably installed on the outside of the rotating shaft, and the other limiting plate has a groove inside. A telescopic rod is installed on the bottom side of the groove. A movable plate is installed on the working end of the telescopic rod. The top of the movable plate slides to the outside of the limiting plate and has a through hole. When the working end of the telescopic rod is extended to its limit, the through hole is aligned with one end of the rotating shaft. When the working end of the telescopic rod is retracted to its limit, the position height of the movable plate is lower than the bottom height of the winding drum, thereby limiting and fixing the winding drum and ensuring stability during winding.
[0011] Preferably, a control panel is installed on one side of the workbench. The control panel is used to operate and control the electrical components in the device, allowing for convenient centralized control of the electrical components in the device.
[0012] The advantages of this utility model are:
[0013] 1. This utility model first pulls out the limiting rod, adjusts the height of the adjusting rod, and then inserts the limiting rod into the appropriate limiting hole. The return spring is used to fix the limiting rod in the corresponding position. In the initial state, if the radius of the steel wire is large, the steel wire will push the auxiliary roller upward, and the auxiliary roller will slide upward along the support rod. The tension spring is compressed. When the radius of the steel wire is small, the tension spring is stretched, the auxiliary roller moves downward, and the clamping force on the steel wire is appropriately increased. This ensures that the steel wire can still be wound with appropriate tension, thereby ensuring the tightness of the steel wire winding.
[0014] 2. This utility model starts a servo motor, which drives a bidirectional lead screw to rotate, causing the limiting plates to move relative to or away from each other, adjusting to a suitable distance to match the width of the winding drum and limiting it. One limiting plate slides on the outside of the rotating shaft, and the other limiting plate controls the position of the movable plate through a telescopic rod. When the telescopic rod extends and aligns the through hole with one end of the rotating shaft, the rotating shaft can pass through the through hole, thereby fixing the winding drum. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the intermediate axis side view of the present invention;
[0017] Figure 2 A schematic diagram of the main structure of the wire take-up and winding device;
[0018] Figure 3 A schematic diagram of the uniform winding component in a wire take-up and winding device;
[0019] Figure 4 A schematic diagram of the tension adjustment component in a wire take-up and winding device;
[0020] Figure 5 This is a schematic diagram of the winding assembly in a wire winding device.
[0021] In the diagram: 1. Workbench; 2. Mounting cylinder; 3. Adjusting rod; 4. Limiting hole; 5. Limiting rod; 6. Limiting block; 7. Return spring; 8. U-shaped frame; 9. Rotary roller; 10. Rectangular groove; 11. Support rod; 12. Auxiliary roller; 13. Tension spring; 14. Support plate; 15. Guide rod; 16. Drive motor; 17. Threaded rod; 18. Movable block; 19. Fixed plate; 20. Rewinding motor; 21. Rotating shaft; 22. Rewinding drum; 23. Support frame; 24. T-shaped rod; 25. Compression spring; 26. Mounting frame; 27. Extrusion roller; 28. Servo motor; 29. Bidirectional lead screw; 30. Slide groove; 31. Limiting plate; 32. Groove; 33. Telescopic rod; 34. Movable plate; 35. Through hole; 36. Control panel. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Please see Figure 1-4 As shown, a wire winding device includes a workbench 1, an mounting cylinder 2 mounted on top of the workbench 1, an adjusting rod 3 movably mounted inside the mounting cylinder 2, and equidistant limit holes 4 extending through the interior of the mounting cylinder 2. A rod hole is formed at the bottom end of the adjusting rod 3, and a limit rod 5 is movably mounted through the rod hole 4. A limit block 6 is mounted at one end of the limit rod 5, and a return spring 7 is fixedly connected between the limit block 6 and the mounting cylinder 2. A U-shaped frame 8 is mounted on the top side of the adjusting rod 3, and a rotating roller 9 is rotatably mounted between the two sides of the bottom end of the U-shaped frame 8. Rectangular grooves 10 are formed inside the top ends of both sides of the U-shaped frame 8, and support rods 11 are fixedly connected between the two sides of the rectangular grooves 10. An auxiliary roller 12 is slidably mounted on the outer side of the two support rods 11, and a tension spring 13 is fixedly connected between the top side of the auxiliary roller 12 and the rectangular grooves 10. The tension spring 13 is sleeved on the outer side of the support rods 11.
[0024] Two support plates 14 are symmetrically installed on one side of the top of the workbench 1. Guide rods 15 are installed between the two sides of the support plates 14. A drive motor 16 is installed on one side of the support plate 14. A threaded rod 17 is installed at the output end of the drive motor 16. The outer side of the guide rod 15 is slidably installed on a movable block 18. A threaded hole is opened inside the top of the movable block 18. One end of the threaded rod 17 passes through the threaded hole and is rotatably installed inside the support plate 14. The mounting cylinder 2 is installed on the top side of the movable block 18. A control panel 36 is installed on one side of the workbench 1. During operation, in practical applications, it is not convenient to adjust the tension of the steel wire, which may lead to loose winding of the steel wire during the winding process, causing bending and twisting of the steel wire, affecting… To ensure the quality of the steel wire, first pull out the limiting rod 5, adjust the height of the adjusting rod 3, insert the limiting rod 5 into the appropriate limiting hole 4, and use the return spring 7 to fix the limiting rod 5 in the corresponding position. The drawn steel wire passes between the rotating roller 9 and the auxiliary roller 12. In the initial state, the tension spring 13 has an upward pulling force on the auxiliary roller 12, so that the auxiliary roller 12 and the rotating roller 9 generate a certain clamping force on the steel wire. If the radius of the steel wire is large, the steel wire will push the auxiliary roller 12 upward, and the auxiliary roller 12 will slide upward along the support rod 11, and the tension spring 13 will be compressed. When the radius of the steel wire is small, the tension spring 13 is stretched, and the auxiliary roller 12 moves downward, appropriately increasing the clamping force on the steel wire. This ensures that the steel wire can still be wound with appropriate tension, thereby ensuring the tightness of the steel wire winding.
[0025] Start the drive motor 16, which drives the threaded rod 17 to rotate, causing the movable block 18 to move along the guide rod 15. The mounting cylinder 2 moves with the movable block 18, which in turn drives the steel wire from the rotating roller 9 and the auxiliary roller 12 to move laterally on the winding drum 22, so that the steel wire is evenly wound on the winding drum 22.
[0026] Please see Figure 1 , 2 As shown in Figure 5, a fixing plate 19 is installed at the other edge of the top side of the workbench 1. A winding motor 20 is installed on one side of the fixing plate 19. A rotating shaft 21 is installed at the output end of the winding motor 20. A winding drum 22 is movably installed on the outside of the rotating shaft 21.
[0027] A support frame 23 is installed on the top side of the fixed plate 19. Two T-shaped rods 24 are slidably installed inside the support frame 23. A mounting frame 26 is installed at the bottom end of the T-shaped rods 24. Two compression springs 25 are fixedly connected between the top side of the mounting frame 26 and the support frame 23. The compression springs 25 are sleeved on the outside of the T-shaped rods 24. An extrusion roller 27 is rotatably installed between the two sides of the mounting frame 26.
[0028] A servo motor 28 is installed on one side of the worktable 1. A bidirectional lead screw 29 is installed at the output end of the servo motor 28. Two symmetrical sliding grooves 30 are formed inside the worktable 1. A limiting plate 31 is slidably installed inside the sliding groove 30. One limiting plate 31 is slidably installed on the outside of the rotating shaft 21. A groove 32 is formed inside the other limiting plate 31. A telescopic rod 33 is installed on the bottom side of the groove 32. A movable plate 34 is installed at the working end of the telescopic rod 33. The top of the movable plate 34 slides to the outside of the limiting plate 31 and has a through hole 35. When the working end of the telescopic rod 33 is extended to its limit, the through hole 35 is aligned with one end of the rotating shaft 21. When the working end of the telescopic rod 33 is retracted to its limit, the position of the movable plate 34 is higher. The height is lower than the bottom side height of the take-up drum 22. During operation, in the process of steel wire production, the drawn steel wire needs to be wound up to ensure the stability and order of the steel wire during storage. Therefore, a take-up winding device is required. The take-up drum 22 is placed on the rotating shaft 21. According to the width of the take-up drum 22, the control panel 36 starts the servo motor 28, which drives the bidirectional lead screw 29 to rotate, so that the limiting plates 31 will move relative to or away from each other, and adjust to a suitable distance to match the width of the take-up drum 22 and limit it. One of the limiting plates 31 slides on the outside of the rotating shaft 21, and the other limiting plate 31 controls the position of the movable plate 34 through the telescopic rod 33. When the telescopic rod 33 extends and aligns the through hole 35 with one end of the rotating shaft 21, the rotating shaft 21 can pass through the through hole 35, thereby fixing the take-up drum 22.
[0029] Start the winding motor 20, which drives the rotating shaft 21 to rotate, thereby rotating the winding drum 22. The steel wire starts to wind around the winding drum 22 from the bottom side. During the winding process, the compression spring 25 exerts downward pressure on the mounting frame 26, which causes the extrusion roller 27 on the mounting frame 26 to exert a certain pressure on the steel wire during the winding process. As the number of steel wire layers on the winding drum 22 increases, the extrusion roller 27 will always be in contact with the steel wire and apply pressure under the action of the compression spring 25, compacting the steel wire and making the wound steel wire more compact.
[0030] Working principle: The take-up drum 22 is fitted onto the rotating shaft 21. According to the width of the take-up drum 22, the control panel 36 starts the servo motor 28, which drives the bidirectional lead screw 29 to rotate, so that the limiting plates 31 will move relative to or away from each other, adjusting to a suitable distance to match the width of the take-up drum 22 and limit it. One of the limiting plates 31 slides on the outside of the rotating shaft 21, and the other limiting plate 31 controls the position of the movable plate 34 through the telescopic rod 33. When the telescopic rod 33 extends and aligns the through hole 35 with one end of the rotating shaft 21, the rotating shaft 21 can pass through the through hole 35, thereby fixing the take-up drum 22.
[0031] First, pull out the limiting rod 5, adjust the height of the adjusting rod 3, insert the limiting rod 5 into the appropriate limiting hole 4, and use the return spring 7 to fix the limiting rod 5 in the corresponding position. The drawn steel wire passes between the rotating roller 9 and the auxiliary roller 12. In the initial state, the tension spring 13 has an upward pulling force on the auxiliary roller 12, so that the auxiliary roller 12 and the rotating roller 9 generate a certain clamping force on the steel wire. If the radius of the steel wire is large, the steel wire will push the auxiliary roller 12 upward, and the auxiliary roller 12 will slide upward along the support rod 11. The tension spring 13 is compressed. When the radius of the steel wire is small, the tension spring 13 is stretched, and the auxiliary roller 12 moves downward, appropriately increasing the clamping force on the steel wire. This ensures that the steel wire can still be wound with appropriate tension, thereby ensuring the tightness of the steel wire winding.
[0032] Start the drive motor 16, drive the threaded rod 17 to rotate, so that the movable block 18 will move along the guide rod 15. The mounting cylinder 2 moves with the movable block 18, thereby driving the steel wire from the rotating roller 9 and the auxiliary roller 12 to move laterally on the winding drum 22, so that the steel wire is evenly wound on the winding drum 22.
[0033] Start the winding motor 20, which drives the rotating shaft 21 to rotate, thereby rotating the winding drum 22. The steel wire starts to wind around the winding drum 22 from the bottom side. During the winding process, the compression spring 25 exerts downward pressure on the mounting frame 26, which causes the extrusion roller 27 on the mounting frame 26 to exert a certain pressure on the steel wire during the winding process. As the number of steel wire layers on the winding drum 22 increases, the extrusion roller 27 will always be in contact with the steel wire and apply pressure under the action of the compression spring 25, compacting the steel wire and making the wound steel wire more compact.
[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A wire take-up and winding device, characterized in that: Includes a workbench (1), with an mounting cylinder (2) mounted on top of the workbench (1). An adjusting rod (3) is movably mounted inside the mounting cylinder (2). Limiting holes (4) are equidistantly opened inside the mounting cylinder (2). A rod hole is opened inside the bottom end of the adjusting rod (3). A limiting rod (5) is movably mounted inside the rod hole through the limiting hole (4). A limiting block (6) is installed at one end of the limiting rod (5). A return spring (7) is fixed between the limiting block (6) and the mounting cylinder (2). The adjusting rod ( 3) A U-shaped frame (8) is installed on the top side. A rotating roller (9) is rotatably installed between the two sides of the bottom end of the U-shaped frame (8). A rectangular groove (10) is opened inside the top of both sides of the U-shaped frame (8). A support rod (11) is fixed between the two sides of the rectangular groove (10). An auxiliary roller (12) is slidably installed on the outer side of the two support rods (11). A tension spring (13) is fixed between the top side of the auxiliary roller (12) and the rectangular groove (10). The tension spring (13) is sleeved on the outside of the support rod (11).
2. The wire take-up and winding device according to claim 1, characterized in that: Two support plates (14) are symmetrically installed on one side of the top of the workbench (1). A guide rod (15) is installed between the two sides of the support plate (14). A drive motor (16) is installed on one side of the support plate (14). A threaded rod (17) is installed at the output end of the drive motor (16). The outer side of the guide rod (15) is slidably installed on the movable block (18). A screw hole is opened inside the top of the movable block (18). One end of the threaded rod (17) passes through the screw hole and is rotatably installed inside the support plate (14). The mounting cylinder (2) is installed on the top side of the movable block (18).
3. The wire take-up and winding device according to claim 2, characterized in that: A fixing plate (19) is installed at the other edge of the top side of the workbench (1). A winding motor (20) is installed on one side of the fixing plate (19). A rotating shaft (21) is installed at the output end of the winding motor (20). A winding drum (22) is movably installed on the outside of the rotating shaft (21).
4. The wire take-up and winding device according to claim 3, characterized in that: A support frame (23) is installed on the top side of the fixed plate (19). Two T-shaped rods (24) are slidably installed inside the support frame (23). A mounting frame (26) is installed at the bottom end of the T-shaped rods (24). Two compression springs (25) are fixed between the top side of the mounting frame (26) and the support frame (23). The compression springs (25) are sleeved on the outside of the T-shaped rods (24). A squeeze roller (27) is rotatably installed between the two sides of the mounting frame (26).
5. The wire take-up and winding device according to claim 4, characterized in that: A servo motor (28) is installed on one side of the workbench (1). A bidirectional lead screw (29) is installed at the output end of the servo motor (28). Two sliding grooves (30) are symmetrically opened inside the workbench (1). A limiting plate (31) is slidably installed inside the sliding groove (30). One limiting plate (31) is slidably installed on the outside of the rotating shaft (21). A groove (32) is opened inside the other limiting plate (31). A telescopic rod (33) is installed on the bottom side inside the groove (32). A movable plate (34) is installed on the working end of the telescopic rod (33). The top of the movable plate (34) slides to the outside of the limiting plate (31) and has a through hole (35). When the working end of the telescopic rod (33) is extended to the limit state, the through hole (35) is aligned with one end of the rotating shaft (21). When the working end of the telescopic rod (33) is retracted to the limit state, the position height of the movable plate (34) is lower than the bottom height of the winding drum (22).
6. The wire take-up and winding device according to claim 5, characterized in that: A control panel (36) is installed on one side of the workbench (1), and the control panel (36) is used to control the operation of electrical components in the device.
Citation Information
Patent Citations
Winding device with automatic take-up structure for steel wire production
CN212884197U