Aluminum roll coiling device
By designing an aluminum coil winding device, the problem of loose and scattered aluminum coils is solved by using a drive component to drive the flipping plate and pressure roller to move synchronously, thus achieving tight winding and improved safety of the aluminum coils.
Patent Information
- Application Number
- CN202423309429.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Aluminum coils are prone to loosening and unwinding during the winding process, and manual operation poses safety risks and results in unsatisfactory winding effects.
An aluminum coil winding device was designed, including a base, a rotating shaft, a compaction component, and a driving component. The driving component drives the rotating rod to move the flipping plate and the pressure roller synchronously to press the surface of the aluminum coil. The position of the pressure roller can be adaptively adjusted to maintain an appropriate pressing force and avoid loosening and unwinding.
It improves the tightness and safety of aluminum coil winding, reduces the safety risks of manual operation, and ensures the winding effect.
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Figure CN223616471U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum coil uncoiling technology, and more specifically to an aluminum coil loading device. Background Technology
[0002] After production, aluminum sheets are usually rolled up to facilitate subsequent transportation and other work, which is done by using a winding machine to roll the aluminum sheets into aluminum coils.
[0003] During the winding process, workers typically need to be present at the equipment to organize and press the aluminum sheets to ensure a tighter coil and prevent loosening or unwinding. However, since the aluminum sheets are being conveyed during winding, manual organization and pressing can easily cause injury to workers, posing a significant safety risk. Furthermore, manual operation can result in suboptimal winding performance, leading to issues such as coil collapse and loosening. Therefore, this utility model is proposed. Utility Model Content
[0004] To address the problem of loosening and unwinding of aluminum coils during winding, this invention provides an aluminum coil winding device.
[0005] To solve the above-mentioned technical problems, this utility model provides an aluminum coil winding device, which includes a base, a fixed seat on the base, a rotating shaft connected to the fixed seat, and a compaction component above the rotating shaft.
[0006] The compaction assembly includes a fixed frame, a flipping plate, a flipping bracket, a limiting rod, a rotating rod, a pressure roller, and a first driving component. The flipping plate is located above the rotating shaft and is fixedly connected to the base through the fixed frame. The limiting rod is fixed to both sides of the flipping plate and connected to the pressure roller. The flipping bracket is fixed to the rotating rod. The first driving component is fixed to the flipping plate and can drive the rotating rod to make the flipping bracket slide with the flipping plate.
[0007] In an embodiment of this utility model, a limiting groove is provided on the limiting rod, and limiting shafts are provided on both sides of the pressure roller. The limiting shafts are slidably connected to the limiting groove, and there is a gap between the flipping plate and the fixing frame.
[0008] In an embodiment of this utility model, three arc-shaped plates are arranged around the rotating shaft, and several fixing plates are fixedly connected to the inner side of the arc-shaped plates. The side of the several fixing plates away from the arc-shaped plates is fixedly connected to the outer surface of the rotating shaft.
[0009] In an embodiment of this utility model, a driven wheel is fixedly connected to one side of the rotating shaft, a support seat is provided on the fixed seat, a second driving member is installed on the support seat, a driving wheel is connected to the second driving member, and the driving wheel is meshed with the driven wheel.
[0010] In an embodiment of this utility model, a disengagement assembly is provided between the arc-shaped plate and the driven wheel. The disengagement assembly includes a fixing ring, which is sleeved on the outside of the arc-shaped plate. Three pushers are arranged in an array on the fixing ring. The three pushers are staggered with the three arc-shaped plates, and an arc-shaped connecting rod connects the three pushers.
[0011] In an embodiment of this utility model, a T-shaped ring is provided on the arc-shaped connecting rod, and a T-shaped annular groove is provided on the fixing ring. The T-shaped ring is disposed inside the T-shaped annular groove and is rotatably connected to the fixing ring.
[0012] In an embodiment of this utility model, a third driving member connected to the fixed ring is installed on the fixed base, and the third driving member can drive the fixed ring to move the push frame on the rotating shaft.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] The first driving component drives the rotating rod to rotate, which in turn drives the flipping frame to pull the flipping plate downwards. This, in turn, drives the limiting rod and the pressure roller to move downwards synchronously, causing the pressure roller to adhere to the surface of the aluminum sheet. This presses the aluminum coil during winding, making the wound aluminum coil more compact. As the winding diameter of the aluminum coil continuously increases, the position of the pressure roller driven by the first driving component can be adjusted according to the change in winding diameter on the rotating shaft. This ensures that the pressure roller maintains a preset pressing force on the aluminum coil, avoiding excessive or insufficient pressing force that could affect the winding effect. Compared to manual winding methods that involve sorting and pressing the aluminum coil, this aluminum coil winding device can press the aluminum coil under the action of the pressure roller, eliminating the need for manual operation and improving the safety of the winding operation. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the embodiments of the present invention and form part of the specification. They are used together with the following detailed description to explain the embodiments of the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the aluminum coil winding device provided in this embodiment of the utility model;
[0017] Figure 2 This is a first partial three-dimensional structural schematic diagram of the aluminum coil winding device provided in this embodiment of the present invention;
[0018] Figure 3 yes Figure 2 Enlarged view of point A in the image;
[0019] Figure 4 This is a first partial three-dimensional structural schematic diagram of the aluminum coil winding device provided in this embodiment of the present invention;
[0020] Figure 5 This is a partial structural diagram of the detachment component in the aluminum coil winding device provided in this embodiment of the utility model;
[0021] Figure 6 This is a third partial three-dimensional structural schematic diagram of the aluminum coil winding device provided in this embodiment of the utility model.
[0022] Explanation of reference numerals in the attached figures
[0023] 1. Base; 11. Fixed seat; 111. Rotating shaft; 112. Arc plate; 21. Fixed plate; 113. Third driving component; 114. Support seat; 41. Second driving component; 42. Driving wheel; 115. Driven wheel; 12. Compaction component; 121. Tilting plate; 122. Fixed frame; 123. Limiting rod; 231. Limiting groove; 124. Pressure roller; 241. Limiting shaft; 125. Tilting frame; 251. Rotating rod; 252. Fixed block; 253. First driving component; 13. Disengagement component; 131. Fixed ring; 132. Push frame; 133. Arc connecting rod; 134. T-shaped ring; 135. T-shaped annular groove. Detailed Implementation
[0024] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of this utility model.
[0025] Please see Figures 1-6 In order to solve the problems in the prior art, this utility model provides an aluminum coil winding device, which includes a base 1, a fixed seat 11 on the base 1, a rotating shaft 111 connected to the fixed seat 11, and a compaction component 12 above the rotating shaft 111.
[0026] The compaction assembly 12 includes a fixed frame 122, a flipping plate 121, a flipping frame 125, a limiting rod 123, a rotating rod 251, a pressure roller 124, and a first driving member 253. The flipping plate 121 is located above the rotating shaft 111 and is fixedly connected to the base 1 through the fixed frame 122. The limiting rod 123 is fixed on both sides of the flipping plate 121 and connected to the pressure roller 124. The flipping frame 125 is fixed on the rotating rod 251. The first driving member 253 is fixed on the flipping plate 121 and can drive the rotating rod 251 to make the flipping frame 125 slide with the flipping plate 121.
[0027] When winding the aluminum sheet, one end of the aluminum coil is first wound around the rotating shaft 111 so that the rotating shaft 111 drives the aluminum coil to perform the winding operation. During the winding process, in order to prevent the aluminum coil from loosening and unwinding on the rotating shaft 111, the first driving member 253 drives the rotating rod 251 to rotate, so that the rotating rod 251 drives the flipping frame 125 to pull the flipping plate 121 to flip downward, thereby driving the limiting rod 123 and the pressure roller 124 to move downward synchronously, and making the pressure roller 124 fit against the surface of the aluminum sheet to press the aluminum coil during winding, so that the wound aluminum coil is more compact. As the winding diameter continuously increases, the first driving component 253 can be adjusted to drive the pressure roller 124 to adjust its position according to the change in the winding diameter of the aluminum coil on the rotating shaft 111. This ensures that the pressure roller 124 maintains a preset pressing pressure on the aluminum coil, preventing excessive pressing pressure from causing the aluminum coil to fail to wind properly, and preventing insufficient pressing pressure from causing the wound aluminum coil to become loose or unwound. Compared to the manual winding method of sorting and pressing the aluminum coil, the aluminum coil winding device of this utility model can press the aluminum coil under the action of the pressure roller 124, eliminating the need for manual operation and improving the safety of the winding operation.
[0028] In the above embodiment, a slide rail is provided on the flipping plate 121, and the flipping frame 125 is slidably connected to the slide rail. Thus, when the first driving member 253 drives the rotating rod 251 to rotate and drives the flipping frame 125 to rotate, the flipping frame 125 slides on the slide rail and pulls the flipping plate 121 to flip, thereby pressing the pressure roller 124 onto the aluminum coil.
[0029] In this embodiment of the present invention, a limiting groove 231 is provided on the limiting rod 123, and limiting shafts 241 are provided on both sides of the pressure roller 124. The limiting shafts 241 are slidably connected to the limiting grooves 231. Thus, when the aluminum coil is being wound up and its diameter changes, there is no need to control the rotation of the first driving member 253. The aluminum coil with a larger diameter is squeezed by the pressure roller 124, and the pressure roller 124 moves on the limiting rod 123 under the action of the limiting shafts 241 and the limiting grooves 231, thereby realizing the adaptive adjustment of the position of the pressure roller 124 and improving the winding effect when the aluminum coil is wound up. There is a gap between the flipping plate 121 and the fixing frame 122 so that the flipping plate 121 can be flipped relative to the fixing frame 122 and the pressure roller 124 is pressed on the aluminum coil.
[0030] In an embodiment of this utility model, three arc-shaped plates 112 are arranged around the rotating shaft 111. Several fixing plates 21 are fixedly connected to the inner side of the arc-shaped plates 112. The side of the several fixing plates 21 away from the arc-shaped plates 112 is fixedly connected to the outer surface of the rotating shaft 111. Thus, under the action of the arc-shaped plates 112, a gap is formed between the aluminum coil and the rotating shaft 111, which makes it convenient for the operator to take the aluminum coil off the rotating shaft 111 after the winding operation is completed.
[0031] In an embodiment of this utility model, a driven wheel 115 is fixedly connected to one side of the rotating shaft 111, a support seat 114 is provided on the fixed base 11, a second driving member 41 is installed on the support seat 114, a driving wheel 42 is connected to the second driving member 41, and the driving wheel 42 is meshed with the driven wheel 115. Thus, under the action of the second driving member 41, the rotating shaft 111 is driven to rotate through the driving wheel 42 and the driven wheel 115, and the rotating shaft 111 winds up the aluminum coil.
[0032] In an embodiment of this utility model, a release assembly 13 is provided between the arc plate 112 and the driven wheel 115. The release assembly 13 includes a fixing ring 131, which is sleeved on the outside of the arc plate 112. Three pushers 132 are arranged in an array on the fixing ring 131. The three pushers 132 are offset from the three arc plates 112. An arc-shaped connecting rod 133 is connected between the three pushers 132. When the aluminum coil after winding is taken out from the rotating shaft 111, the fixing ring 131 is pushed to make the three pushers 132 insert into the gaps of the three arc plates 112, thereby pushing the aluminum coil to slide out from the rotating shaft 111.
[0033] In an embodiment of this utility model, a T-shaped ring 134 is provided on the arc-shaped connecting rod 133, and a T-shaped groove is provided on the fixing ring 131. The T-shaped ring 134 is disposed inside the T-shaped groove and is rotatably connected to the fixing ring 131, so that the three pushers 132 can rotate relative to the fixing ring 131 under the action of the arc-shaped connecting rod 133, so as to adjust the angle of the three pushers 132 and facilitate inserting the pushers 132 into the gap between the three arc-shaped plates 112.
[0034] In an embodiment of this utility model, a third driving member 113 connected to a fixing ring 131 is installed on the fixing base 11. The third driving member 113 can drive the fixing ring 131 to move the pusher 132 on the rotating shaft 111. The third driving member 113 is an electric push rod, so that when the third driving member 113 pushes the fixing ring 131, the aluminum coil is pushed out from the rotating shaft 111, which facilitates the operator to perform subsequent processing operations on the aluminum coil.
[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. "Above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "on top," and "on the surface" can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature, and therefore should not be construed as a limitation of this utility model.
[0036] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings; however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of various specific technical features in any suitable manner. To avoid unnecessary repetition, the present invention will not describe the various possible combinations separately. However, these simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.
[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An aluminum coil winding device, characterized in that, The aluminum coil winding device includes a base, a fixed seat is provided on the base, a rotating shaft is connected to the fixed seat, and a compaction component is provided above the rotating shaft. The compaction assembly includes a fixed frame, a flipping plate, a flipping bracket, a limiting rod, a rotating rod, a pressure roller, and a first driving component. The flipping plate is located above the rotating shaft and is fixedly connected to the base through the fixed frame. The limiting rod is fixed to both sides of the flipping plate and connected to the pressure roller. The flipping bracket is fixed to the rotating rod. The first driving component is fixed to the flipping plate and can drive the rotating rod to make the flipping bracket slide with the flipping plate.
2. The aluminum coil winding device according to claim 1, characterized in that, The limiting rod has a limiting groove, and the pressure roller has limiting shafts on both sides. The limiting shafts are slidably connected to the limiting groove, and there is a gap between the flip plate and the fixing frame.
3. The aluminum coil winding device according to claim 2, characterized in that, Three arc-shaped plates are arranged around the rotating shaft. Several fixing plates are fixedly connected to the inner side of the arc-shaped plates. The side of the fixing plates away from the arc-shaped plates is fixedly connected to the outer surface of the rotating shaft.
4. The aluminum coil winding device according to claim 3, characterized in that, A driven wheel is fixedly connected to one side of the rotating shaft. A support seat is provided on the fixed seat. A second driving member is installed on the support seat. A driving wheel is connected to the second driving member. The driving wheel is meshed with the driven wheel.
5. The aluminum coil winding device according to claim 4, characterized in that, A disengagement assembly is provided between the arc-shaped plate and the driven wheel. The disengagement assembly includes a fixing ring, which is sleeved on the outside of the arc-shaped plate. Three pushers are arranged in an array on the fixing ring. The three pushers are staggered with the three arc-shaped plates, and an arc-shaped connecting rod connects the three pushers.
6. The aluminum coil winding device according to claim 5, characterized in that, The arc-shaped connecting rod is provided with a T-shaped ring, and the fixed ring is provided with a T-shaped annular groove. The T-shaped ring is disposed inside the T-shaped annular groove and is rotatably connected to the fixed ring.
7. The aluminum coil winding device according to claim 5, characterized in that, A third driving component connected to the fixed ring is installed on the fixed base. The third driving component can drive the fixed ring to move the push frame on the rotating shaft.