Shaping tool for plate reel processing

Abstract

The utility model discloses a shaping tool for processing a plate reel. The shaping tool comprises an equipment frame, a mounting plate, a hydraulic cylinder, an upper die block, a lower die block and an adjusting part, and the process that the axis of the upper semicircular groove and the axis of the lower semicircular groove need to be aligned includes the steps that a new upper mold block is hoisted into the equipment frame, the hydraulic cylinder enables the mounting plate to move downwards, and the new upper mold block is mounted to the mounting plate. The new lower die block with the fastener is lifted, the position of the nut is adjusted, and the nut enters the wider part of the first groove while the new lower die block enters the equipment frame. And the new lower die block is moved downwards to be attached to the top face of the lower horizontal part, the two limiting blocks are switched from the mounting and dismounting state to the adjusting state, and the new lower die block is placed on the lower horizontal part. And the new lower die block is adjusted in the long side direction, so that the axis of the upper semicircular groove is aligned with the axis of the lower semicircular groove, and the lower die block is fixed to the equipment frame through a fastener. The device has the advantages of being simple in structure and convenient to adjust and operate.

Description

Technical Field

[0001] This utility model relates to sheet metal rolling, and in particular to a shaping tooling for sheet metal rolling. Background Technology

[0002] Sheet metal rolling involves rolling a flat sheet metal into a cylindrical shape using a plate rolling machine, and then welding the two edges together. Due to its own springback after rolling, the sheet metal doesn't form a perfectly cylindrical shape, and the two edges will have some gaps. Therefore, before welding, the sheet metal is usually shaped to ensure it forms a complete cylindrical shape and the edges are not glued together. The shaped fixture typically includes: a frame, a lower die block detachable from the frame, a mounting plate that moves vertically relative to the frame, a hydraulic cylinder that moves the mounting plate, and an upper die block detachable from the mounting plate. The rolled sheet metal is placed in the lower semicircular groove of the lower die block. The hydraulic cylinder moves the upper die block downwards, and the upper semicircular groove of the upper die block mates with the lower semicircular groove of the lower die block to shape the sheet metal. The upper and lower die blocks of the shaped fixture are replaced accordingly depending on the diameter of the rolled cylinder. When changing a set of dies, it is crucial that the axes of the upper and lower semicircular grooves are aligned vertically. With existing fixed tooling, adjusting the relative positions of the upper and lower mold blocks when changing a set of molds is a cumbersome and inconvenient operation. Utility Model Content

[0003] This application provides a shaping tooling for processing sheet metal rolls, which can solve the problems mentioned in the background art.

[0004] This application provides a shaping fixture for processing sheet metal rolls, comprising:

[0005] The equipment frame is rectangular; the top surface of the lower horizontal section has two first grooves along the width direction and a second groove along the width direction and between the two first grooves.

[0006] The mounting plate slides up and down to the upper horizontal part of the equipment rack;

[0007] Hydraulic cylinders are used to move the mounting plate.

[0008] The upper mold block is detachably connected to the mounting plate; the bottom surface has an upper semi-circular groove.

[0009] The lower mold block and the two first grooves are provided with fasteners for detachable connection; the top surface has a lower semi-circular groove and the bottom surface has a limiting groove along the long side.

[0010] An adjustment section is provided in the second groove; it includes: two limit blocks partially located in the limit groove, and an adjustment mechanism; the adjustment mechanism is used to adjust the distance between the two limit blocks, so that the two limit blocks can switch between the following two states: an installation and removal state in which the lower mold block can not be restricted from moving upward, and an adjustment state in which the lower mold block can only move along the length direction.

[0011] In some embodiments, the inner sides of the two vertical sections of the equipment frame are provided with top supports and screws for driving the top supports to move in the width direction.

[0012] In some embodiments, the cross-section of the limiting groove is an inverted trapezoid.

[0013] In some embodiments, the lower mold block has connecting blocks at each of its four corners through which bolts pass; the connecting blocks include: a lower block body fixed to the lower mold block and through which bolts can enter / exit in the width direction, and an upper block body inserted into the lower block body and through which bolts can only enter / exit in the up and down direction.

[0014] In some embodiments, the two arc edges of the upper and lower semicircular grooves are chamfered and connected with a protective layer.

[0015] In some embodiments, the outer sides of both vertical sections of the device rack have several storage compartments.

[0016] In summary, this application discloses a shaping fixture for sheet metal rolling, comprising an equipment frame, a mounting plate, a hydraulic cylinder, an upper mold block, a lower mold block, and an adjustment unit. The process for aligning the axes of the upper and lower semicircular grooves involves: hoisting a new upper mold block into the equipment frame; the hydraulic cylinder lowers the mounting plate, installing the new upper mold block onto the mounting plate; hoisting a new lower mold block with fasteners; adjusting the nut position; and simultaneously, the nut enters the wider portion of the first groove as the new lower mold block enters the equipment frame; lowering the new lower mold block to fit the top surface of the lower horizontal portion; switching the two limit blocks from the installation / removal state to the adjustment state; and placing the new lower mold block in the lower horizontal portion; adjusting the new lower mold block along its long side to align the axes of the upper and lower semicircular grooves; and fixing the lower mold block to the equipment frame using fasteners. The advantages include: simple structure and convenient adjustment operation. Attached Figure Description

[0017] To better illustrate the technical solutions in the embodiments of this application or the background art, the accompanying drawings used in the embodiments of this application or the background art will be described below.

[0018] Figure 1 This is a schematic diagram of the present application;

[0019] Figure 2 This is a front view of this application;

[0020] Figure 3 for Figure 2 An enlarged schematic diagram of part A in the middle;

[0021] Figure 4 For along Figure 2 Sectional view of AA;

[0022] Figure 5 for Figure 4 Enlarged schematic diagram of part B;

[0023] Figure 6 A front sectional view of this application after the top support and screw have been installed;

[0024] Figure 7 for Figure 6 An enlarged schematic diagram of section C;

[0025] Figure 8 This is a schematic diagram showing the connection block, including the lower block and the upper block.

[0026] Figure 9 for Figure 8 An enlarged schematic diagram of part D in the middle.

[0027] In the picture,

[0028] 1. Equipment rack; 1-1. Upper horizontal section; 1-2. Lower horizontal section; 1-3. Vertical section; 1a. First slot; 1b. Second slot; 1c. Top support; 1d. Screw; 1e. Storage compartment;

[0029] 2. Mounting plate; 2a. Optical axis;

[0030] 3. Hydraulic cylinder;

[0031] 4. Place the upper mold block;

[0032] 5. Lower mold block; 5a. Connecting block; 5a-1. Upper block; 5a-11. First waist-shaped groove; 5a-2. Lower block; 5a-21. Second waist-shaped groove; 5a-22. Protrusion; 5b. Limiting groove;

[0033] 6. Adjustment section; 6a. Limit block; 6b. Adjustment mechanism;

[0034] 7. Fasteners;

[0035] 8. Protective layer. Detailed Implementation

[0036] The following description is provided in conjunction with the accompanying drawings, which are for illustrative purposes only and not strictly to scale. Unless otherwise defined, the technical or scientific terms used in this disclosure should be understood in their ordinary sense by one of ordinary skill in the art to which this disclosure pertains. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships, and these relative positional relationships may change accordingly when the absolute position of the described object changes. Unless otherwise specified, the embodiments in this application can be combined with each other.

[0037] Please see Figure 1 and Figure 2 A shaping fixture for sheet metal rolling includes an equipment frame 1, a mounting plate 2, a hydraulic cylinder 3, an upper mold block 4, a lower mold block 5, and an adjustment part 6.

[0038] Please see Figure 2 , Figure 3 and Figure 6 The equipment frame 1 is rectangular in shape. More specifically, it can be composed of an upper horizontal part 1-1, a lower horizontal part 1-2, and two vertical parts 1-3, which are welded together. The top surface of the lower horizontal part 1-2 has two first grooves 1a and one second groove 1b. Both the first grooves 1a and the second groove 1b are along the width direction, and the second groove 1b is located between the two first grooves 1a.

[0039] Mounting plate 2 is slidably connected to the upper horizontal part 1-1 of equipment frame 1. More specifically, two optical axes 2a can be fixedly connected to the top surface of mounting plate 2 as guide rods, and linear bearings of matching optical axes 2a are fixedly connected to the corresponding positions of the upper horizontal part 1-1.

[0040] The hydraulic cylinder 3 is used to move the mounting plate 2. More specifically, the cylinder body of the hydraulic cylinder 3 is fixedly connected to the upper horizontal part 1-1, and the piston rod extends downward through the upper horizontal part 1-1 and is connected to the mounting plate 2.

[0041] The upper mold block 4 is detachably connected to the mounting plate 2. More specifically, the two can be fixedly connected using bolts. The bottom surface of the upper mold block 4 has an upper semi-circular groove, meaning there can be multiple upper mold blocks 4 with different sizes of upper semi-circular grooves. The appropriate upper mold block 4 is selected and installed on the mounting plate 2 according to the outer diameter of the roll to be shaped.

[0042] Please see Figure 2 and Figure 3 Fasteners 7 are provided between the lower mold block 5 and the two first grooves 1a. The fasteners 7 are used to achieve a detachable connection between the lower mold block 5 and the equipment frame 1. More specifically, connecting blocks 5a are fixed at each of the four corners of the lower mold block 5. Each connecting block 5a has a waist-shaped groove through which bolts pass. The cross-section of the first groove 1a is convex, and the nut is located in the wider portion of the first groove 1a and is restricted from rotation. The bolt passes through the connecting block 5a and is threaded onto the nut. Tightening the bolts fixes the lower mold block 5 to the equipment frame 1; loosening the bolts allows the lower mold block 5 to move out along its width.

[0043] The top surface of the lower mold block 5 has a lower semi-circular groove, meaning there can be multiple lower mold blocks 5 with different sizes of lower semi-circular grooves, each corresponding to an upper mold block 4 to form multiple sets of molds. A suitable lower mold block 5 is selected and installed on the equipment frame 1 according to the outer diameter of the roll to be shaped. The bottom surface of the lower mold block 5 has a limiting groove 5b along its long side.

[0044] Please see Figure 4 The adjustment part 6 is located in the second slot 1b and includes two limit blocks 6a and an adjustment mechanism 6b.

[0045] Please see Figure 5 Two limiting blocks 6a are partially located within the second groove 1b and partially extend beyond the second groove 1b and are located within the limiting groove 5b. An adjusting mechanism 6b is used to adjust the distance between the two limiting blocks 6a. More specifically, the adjusting mechanism 6b can use a bidirectional lead screw. Mounting blocks are fixedly connected to both ends of the second groove 1b, and the end of the bidirectional lead screw is rotatably connected to the mounting block via a bearing seat. Two lead screw nuts fitted on the bidirectional lead screw are respectively fixedly connected to the portions of the two limiting blocks 6a within the second groove 1b.

[0046] Adjust the distance between the two limit blocks 6a so that the two limit blocks 6a can switch between the following two states: the installation and removal state in which the lower mold block 5 can not be restricted from moving upward, and the adjustment state in which the lower mold block 5 can only move along the length direction.

[0047] When changing a mold, it is crucial that the axes of the upper and lower semicircular grooves are aligned vertically. The changeover process is briefly described below:

[0048] S1. The hydraulic cylinder 3 moves the original upper mold block 4 down to touch the original lower mold block 5, and removes the original upper mold block 4 from the mounting plate 2.

[0049] S2, Hydraulic cylinder 3 moves mounting plate 2 upward and resets it, hoisting and removing the original upper mold block 4;

[0050] S3. Loosen the bolts, move the nut down to the appropriate position, lift the original lower mold block 5, separate the original lower mold block 5 from the limit block 6a in the installation and disassembly state, move the original lower mold block 5 along the width, and remove the original lower mold block 5 with the fastener 7 from the equipment frame 1.

[0051] S4. Hoist the new upper mold block 4 into the equipment frame 1. The hydraulic cylinder 3 moves the mounting plate 2 down and installs the new upper mold block 4 onto the mounting plate 2.

[0052] S5. Hoist the new lower mold block 5 with fastener 7, adjust the position of the nut, and as the new lower mold block 5 enters the equipment frame 1, the nut enters the wider part of the first groove 1a; move the new lower mold block 5 down to fit the top surface of the lower horizontal part 1-2, and switch the two limit blocks 6a from the installation and removal state to the adjustment state, and place the new lower mold block 5 on the lower horizontal part 1-2.

[0053] S6. Adjust the new lower mold block 5 along the long side (adjustment can be done by tapping with a rubber hammer) to align the axis of the upper semicircular groove with the axis of the lower semicircular groove, and fix the lower mold block 5 to the equipment frame 1 with fasteners 7.

[0054] Please see Figure 6 and Figure 7 In some embodiments, the inner sides of the two vertical portions 1-3 of the equipment frame 1 are provided with a top support 1c and a screw 1d for moving the top support 1c in the width direction. More specifically, the two vertical portions 1-3 of the equipment frame 1 are fixedly connected with nuts for threaded connection of the screw 1d.

[0055] In this way, by rotating the screw 1d, the top support 1c abuts against the lower mold block 5, and moves the lower mold block 5 along the long side, the operation of the above step S6 can be more convenient and precise.

[0056] Please see Figure 5 In some embodiments, the cross-section of the limiting groove 5b is an inverted trapezoid, that is, the two limiting blocks 6a have mating inclined surfaces.

[0057] Please see Figure 8 and Figure 9In some embodiments, for the connecting blocks 5a at the four corners of the lower mold block 5, the connecting block 5a includes a lower block 5a-2 and an upper block 5a-1. Accordingly, the lower block 5a-2 has a first waist-shaped groove 5a-11, and the upper block 5a-1 has a second waist-shaped groove 5a-21. The lower block 5a-2 is fixed to the lower mold block 5, and bolts can enter / exit along the width direction. More specifically, the first waist-shaped groove 5a-11 is not closed. The upper block 5a-1 is inserted into the lower block 5a-2, and bolts can only enter / exit the upper block 5a-1 along the vertical direction. More specifically, the second waist-shaped groove 5a-21 is closed, and the bottom surface of the upper block 5a-1 has a ring of protrusions 5a-22 along the second waist-shaped groove 5a-21, the protrusions 5a-22 being used to insert into the first waist-shaped groove 5a-11.

[0058] Thus, in step S5 above, the hoisting of the new lower mold block 5 can be performed without the fastener 7 and the upper connecting block 5a. After step S5 is completed, the bolt is inserted into the second waist-shaped groove 5a-21 of the upper block 5a-1; the position of the nut is adjusted so that the nut enters the wider part of the first groove 1a; the upper block 5a-1 and the fastener 7 are moved along the width direction to directly above the lower block 5a-2, while the bolt enters the lower block 5a-2; the upper block 5a-1 and the fastener 7 are moved down so that the protrusion 5a-22 of the upper block 5a-1 is inserted into the first waist-shaped groove 5a-11.

[0059] Please see Figure 5 In some embodiments, the two arc edges of the upper and lower semicircular grooves are chamfered and connected to a protective layer 8, such as a rubber layer. The protective layer 8 is used to protect the outer wall of the roll sheet from being scratched by the arc edges.

[0060] Please see Figure 1 and Figure 6 In some embodiments, the outer sides of the two vertical portions 1-3 of the equipment rack 1 each have a plurality of storage compartments 1e. The storage compartments 1e are used to place tools required for operation.

Claims

1. A shaping fixture for processing sheet metal rolls, characterized in that, include: The equipment frame (1) is rectangular; the top surface of the lower horizontal part (1-2) has two first grooves (1a) along the width direction and a second groove (1b) along the width direction and between the two first grooves (1a); Mounting plate (2) is slidably connected to the upper horizontal part (1-1) of equipment frame (1); Hydraulic cylinder (3) is used to move mounting plate (2); The upper mold block (4) is detachably connected to the mounting plate (2); the bottom surface has an upper semi-circular groove; A fastener (7) for detachable connection is provided between the lower mold block (5) and the two first grooves (1a); the top surface has a lower semi-circular groove and the bottom surface has a limiting groove (5b) along the long side direction; An adjustment unit (6) is provided in the second groove (1b); it includes two limiting blocks (6a) partially located in the limiting groove (5b) and an adjustment mechanism (6b); the adjustment mechanism (6b) is used to adjust the distance between the two limiting blocks (6a) so that the two limiting blocks (6a) can switch between the following two states: an installation and removal state in which the lower mold block (5) is not restricted from moving upward, and an adjustment state in which the lower mold block (5) can only move along the length direction.

2. The shaping fixture for sheet metal rolling according to claim 1, characterized in that, The inner sides of the two vertical parts (1-3) of the equipment frame (1) are provided with top supports (1c) and screws (1d) for driving the top supports (1c) to move in the width direction.

3. The shaping fixture for sheet metal rolling according to claim 1, characterized in that, The cross-section of the limiting groove (5b) is an inverted trapezoid.

4. The shaping tooling for sheet metal rolling according to claim 1, characterized in that, The lower mold block (5) has connecting blocks (5a) at each of its four corners through which bolts pass; the connecting blocks (5a) include: a lower block (5a-2) fixed to the lower mold block (5) and in which bolts can enter / exit in the width direction, and an upper block (5a-1) inserted into the lower block (5a-2) and in which bolts can only enter / exit in the up and down direction.

5. The shaping fixture for sheet metal rolling according to claim 1, characterized in that, Both the upper and lower semicircular grooves have chamfered edges and are connected to a protective layer (8).

6. The shaping fixture for sheet metal rolling according to claim 1, characterized in that, The outer sides of the two vertical sections (1-3) of the equipment rack (1) each have several storage compartments (1e).

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