Soft copper bar processing device

Abstract

The utility model relates to the technical field of soft copper bar processing, in particular to a soft copper bar processing device, which comprises a first plate body, a second plate body, a first forming surface, a second forming surface and a second forming surface, the second plate body and the first plate body are arranged in parallel, and the second plate body and the first plate body are connected through a plurality of first column bodies; the air cylinder is fixedly installed on the second plate body and connected with the third plate body, the third plate body and the first plate body are arranged in parallel, a first block body is installed on the third plate body, a plurality of guide holes are formed in the third plate body, and the first column bodies penetrate through the guide holes in a one-to-one correspondence and matched mode; the air cylinder can drive the first block body to move upwards or downwards in the axial direction of the first column body through the third plate body so that the first forming face of the first block body can be separated from or attached to the upper surface of the soft copper bar material to be machined, and bending forming of the soft copper bar material can be achieved through extrusion force between the first forming face and the second forming face.

Description

Technical Field

[0001] This utility model relates to the field of soft copper busbar processing technology, and in particular to a soft copper busbar processing device. Background Technology

[0002] Soft copper busbars are conductive materials made of multiple layers of thin copper foil. They are highly flexible and can be bent, twisted, and folded into various shapes to adapt to the required space. The insulation can also be replaced to meet various temperature or insulation requirements. Soft copper busbars are commonly used for high-current conductive connections and are widely used in new energy vehicles, welding equipment, vacuum electrical appliances, and explosion-proof switches for mining.

[0003] Traditional soft copper busbars are often bent manually, which results in poor bending dimensional accuracy, low efficiency, and difficulty in controlling the bending angle. This processing device can improve these shortcomings. Utility Model Content

[0004] To address the technical problems existing in the background art, this utility model proposes a soft copper busbar processing device.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A soft copper busbar processing device, characterized in that it comprises:

[0007] A first plate, on which a second block is mounted, and on which a second forming surface is provided for placing the soft copper busbar material to be processed;

[0008] The second plate is arranged in parallel with the first plate, and the second plate and the first plate are connected by multiple first columns.

[0009] A cylinder is fixedly mounted on the second plate and connected to a third plate, which is arranged parallel to the first plate. A first block is mounted on the third plate, and multiple guide holes are provided on the third plate. Multiple first columns are fitted through the guide holes one by one. The cylinder can drive the first block to move up / down along the axial direction of the first column through the third plate, so that the first forming surface of the first block separates from / fits with the upper surface of the soft copper busbar material to be processed. The bending and forming of the soft copper busbar material is achieved by the extrusion force between the first forming surface and the second forming surface.

[0010] Preferably, the first forming surface includes a first surface, a second surface, and a first curved portion. The first surface and the second surface are arranged in parallel and are both inclined to the horizontal plane. The first surface and the second surface are smoothly connected through the first curved portion.

[0011] The second forming surface includes a third surface, a fourth surface, and a second curved portion. The third surface is arranged parallel to the first surface, and the third surface and the fourth surface are arranged parallel to each other and are both inclined to the horizontal plane. The third surface and the fourth surface are smoothly connected through the second curved portion. When the first forming surface and the second forming surface are in contact, the first surface and the third surface are adapted to each other, the second surface and the fourth surface are adapted to each other, and the first curved portion and the second curved portion are adapted to each other.

[0012] Preferably, it also includes an adjusting block, which is installed in the mounting groove of the second block. The adjusting block has a long straight groove, and the second block has a screw hole. The bolt passes through the long straight groove and is adapted to the screw hole.

[0013] Preferably, it further includes a second column and a through hole formed on the first block, the second column is adapted to the through hole, the second column is installed on the second block, and the axial direction of the second column is parallel to the axial direction of the first column.

[0014] Preferably, when the cylinder drives the first block to its limit position, the top of the second column still passes through the through hole.

[0015] Preferably, multiple second columns are provided, and the axes of the multiple second columns are all coplanar.

[0016] Preferably, the upper surface of the adjusting block is parallel to the bottom surface of the mounting groove.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] Compared with existing technologies, this device has a simple overall structure and is easy to operate. It uses a cylinder pressing method to achieve the bending process of soft copper busbars, which ensures that the soft copper busbar material is evenly stressed during the processing, thereby ensuring the consistency of the bending dimensions of the soft copper busbar material and minimizing the extrusion damage to the surface of the soft copper busbar. By adjusting the position of the adjusting block, the soft copper busbar can be bent at different positions, which improves the overall applicability of the device. Attached Figure Description

[0019] Figure 1 This is a three-dimensional view of the soft copper busbar processing device proposed in this utility model;

[0020] Figure 2 This is a front view of the soft copper busbar processing device proposed in this utility model;

[0021] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A;

[0022] Figure 4 This is a structural diagram showing the position of the mounting groove in the soft copper busbar processing device proposed in this utility model.

[0023] In the diagram: 1-First plate, 2-Second plate, 3-First column, 4-Third plate, 5-Cylinder, 6-First block, 61-First surface, 62-Second surface, 63-First bend, 64-Through hole, 7-Second block, 71-Third surface, 72-Fourth surface, 73-Second bend, 74-Second column, 75-Mounting groove, 76-Screw hole, 8-Soft copper busbar material, 9-Adjusting block, 91-Long straight groove, 92-Upper end surface. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1-4 As shown, this embodiment provides a soft copper busbar processing apparatus, including:

[0026] A first plate 1, on which a second block 7 is mounted, and on which a second forming surface is provided for placing the soft copper busbar material 8 to be processed;

[0027] The second plate 2 is arranged in parallel with the first plate 1, and the second plate 2 and the first plate 1 are connected by multiple first columns 3.

[0028] Cylinder 5 is fixedly installed on the second plate 2 and connected to the third plate 4. The third plate 4 is arranged parallel to the first plate 1. The third plate 4 is equipped with a first block 6 and has multiple guide holes. Multiple first columns 3 are fitted through the multiple guide holes one by one. The cylinder 5 can drive the first block 6 to move up / down along the axial direction of the first column 3 through the third plate 4, so that the first forming surface of the first block 6 is separated from / fitted with the upper surface of the soft copper busbar material 8 to be processed. The bending and forming of the soft copper busbar material 8 is achieved by the extrusion force between the first forming surface and the second forming surface.

[0029] Overall, after the soft copper busbar material 8 to be processed is placed on the second forming surface of the second block 7 and fixed, the cylinder 5 drives the first block 6 downward through the third plate 4, so that the third plate 4 moves along the axial direction of the first column 3 until the lower end surface of the soft copper busbar material 8 is completely in contact with the second forming surface and the upper end surface of the soft copper busbar material 8 is completely in contact with the first forming surface, thus realizing the bending and forming processing of the soft copper busbar material 8.

[0030] The method of fixing the soft copper busbar material 8 on the second forming surface can be determined according to the actual situation, and no specific restrictions are made here.

[0031] Compared with existing technologies, the device has a simple overall structure and is easy to operate. It uses cylinder 5 to press and bend the soft copper busbar, which ensures that the soft copper busbar material 8 is evenly stressed during the processing, thereby ensuring the consistency of the bending dimensions of the soft copper busbar material 8 and minimizing the extrusion damage to the surface of the soft copper busbar.

[0032] like Figures 2-4 As shown, in this embodiment, the first forming surface includes a first surface 61, a second surface 62, and a first curved portion 63. The first surface 61 and the second surface 62 are arranged in parallel and are both inclined to the horizontal plane. The first surface 61 and the second surface 62 are smoothly connected through the first curved portion 63.

[0033] The second forming surface includes a third surface 71, a fourth surface 72, and a second curved portion 73. The third surface 71 is arranged parallel to the first surface 61, and the third surface 71 and the fourth surface 72 are arranged parallel to each other and are both inclined to the horizontal plane. The third surface 71 and the fourth surface 72 are smoothly connected through the second curved portion 73. When the first forming surface and the second forming surface are in contact, the first surface 61 and the third surface 71 are adapted to each other, the second surface 62 and the fourth surface 72 are adapted to each other, and the first curved portion 63 and the second curved portion 73 are adapted to each other.

[0034] Specifically, the first forming surface includes a first surface 61, a second surface 62, and a first bent portion 63, and the second forming surface includes a third surface 71, a fourth surface 72, and a second bent portion 73. Since the first surface 61 and the third surface 71 are adapted to each other, the second surface 62 and the fourth surface 72 are adapted to each other, and the first bent portion 63 and the second bent portion 73 are adapted to each other, when the cylinder 5 drives the third plate 4 to move the first block 6 downward, a compressive force is formed between the first surface 61 and the third surface 71, between the second surface 62 and the fourth surface 72, and between the first bent portion 63 and the second bent portion 73, which can complete the bending forming process of the soft copper busbar material 8.

[0035] like Figures 3-4 As shown, in this embodiment, an adjustment block 9 is also included. The adjustment block 9 is installed in the mounting groove 75 of the second block 7. The adjustment block 9 has a long straight groove 91, and the second block 7 has a screw hole 76. The bolt passes through the long straight groove 91 and is adapted to the screw hole 76.

[0036] Specifically, it also includes an adjusting block 9 installed in the mounting groove 75 of the second block 7. When the soft copper busbar material 8 needs to be bent and shaped at different lengths, the adjusting block 9 slides along the path of the mounting groove 75 according to the required bending position. In the extension direction of the mounting groove 75, the distance between the second bent part 73 and the adjusting block 9 can be adjusted. After the position adjustment of the adjusting block 9 is completed, the bolt is passed through the long straight groove 91 and fitted with the screw hole 76 on the second block 7 to fix the adjusting block 9. When material 8 is bent and formed, the soft copper busbar material 8 is placed flat on the fourth surface 72 and one end of the soft copper busbar material 8 is made to abut against the adjusting block 9. Then the soft copper busbar material 8 is fixed. After the soft copper busbar material 8 is fixed, the cylinder 5 drives the first block 6 to move downward through the third plate 4, so that the third plate 4 moves along the axial direction of the first column 3 until the lower end surface of the soft copper busbar material 8 is completely in contact with the second forming surface and the upper end surface of the soft copper busbar material 8 is completely in contact with the first forming surface, thus realizing the bending and forming process of the soft copper busbar material 8.

[0037] like Figure 1 , Figure 3 and Figure 4 As shown, in this embodiment, a second column 74 and a through hole 64 formed on the first block 6 are also included. The second column 74 is adapted to the through hole 64, the second column 74 is installed on the second block 7, and the axial direction of the second column 74 is parallel to the axial direction of the first column 3.

[0038] Specifically, it also includes the second column 74 and the through hole 64 opened on the first block 6. When the cylinder 5 drives the first block 6 to move downward through the third plate 4 to realize the bending process of the soft copper busbar material 8, since the through hole 64 is adapted to the second column 74, the first block 6 can move more smoothly during the upward or downward process, and the soft copper busbar material 8 can be subjected to more uniform force during the bending process to improve the consistency of the bending dimensions of the soft copper busbar material 8.

[0039] like Figure 1 and Figure 3 As shown, in this embodiment, when the cylinder 5 drives the first block 6 to move upward to the limit position, the top of the second column 74 still passes through the through hole 64.

[0040] Specifically, when the cylinder 5 drives the first block 6 to move upward to the limit position, the top of the second column 74 still passes through the through hole 64, which can ensure the stability of the first block 6 during the upward or downward process, thereby improving the stability of the soft copper busbar material 8 during the bending process.

[0041] like Figure 1 , Figure 3 and Figure 4As shown, in this embodiment, multiple second pillars 74 are provided, and the axes of the multiple second pillars 74 are all coplanar.

[0042] When one end of the soft copper busbar material 8 to be processed abuts against the adjusting block 9, the side of the soft copper busbar material 8 closest to the second column 74 in the extension direction can abut against the second main body 74, which can better achieve the positioning and fixation of the soft copper busbar material 8 before bending and forming.

[0043] like Figures 3-4 As shown, in this embodiment, the upper surface of the adjusting block 9 is parallel to the bottom surface of the mounting groove 75.

[0044] By arranging the upper end face 92 of the adjusting block 9 parallel to the bottom surface of the mounting groove 75, when the bolt and the screw hole 76 are fitted together, the contact area between the bolt and the upper end face 92 of the adjusting block 9 can be effectively increased, thereby improving the stability of the adjusting block 9.

[0045] Of course, those skilled in the art will recognize that this invention is not limited to the details of the exemplary embodiments described above, but also includes the same or similar structures that can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0046] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0047] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.

Claims

1. A soft copper busbar processing device, characterized in that, include: A first plate (1) is provided with a second block (7) mounted on the first plate (1). The second block (7) has a second forming surface on which the soft copper busbar material (8) to be processed can be placed. The second plate (2) is arranged in parallel with the first plate (1), and the second plate (2) and the first plate (1) are connected by multiple first columns (3); The cylinder (5) is fixedly installed on the second plate (2) and connected to the third plate (4). The third plate (4) is arranged parallel to the first plate (1). The first block (6) is installed on the third plate (4). Multiple guide holes are opened on the third plate (4). Multiple first columns (3) are adapted to pass through the multiple guide holes one by one. The cylinder (5) can drive the first block (6) to move up / down along the axis of the first column (3) through the third plate (4) so ​​that the first forming surface of the first block (6) is separated / fitted with the upper surface of the soft copper busbar material (8) to be processed. The soft copper busbar material (8) is bent and formed by the extrusion force between the first forming surface and the second forming surface.

2. The soft copper busbar processing apparatus according to claim 1, characterized in that, The first forming surface includes a first surface (61), a second surface (62), and a first curved portion (63). The first surface (61) and the second surface (62) are arranged in parallel and are both inclined to the horizontal plane. The first surface (61) and the second surface (62) are smoothly connected through the first curved portion (63). The second forming surface includes a third surface (71), a fourth surface (72), and a second curved portion (73). The third surface (71) is arranged parallel to the first surface (61), and the third surface (71) and the fourth surface (72) are arranged parallel to each other and are both inclined to the horizontal plane. The third surface (71) and the fourth surface (72) are smoothly connected through the second curved portion (73). When the first forming surface and the second forming surface are in contact, the first surface (61) and the third surface (71) are adapted to each other, the second surface (62) and the fourth surface (72) are adapted to each other, and the first curved portion (63) and the second curved portion (73) are adapted to each other.

3. The soft copper busbar processing apparatus according to claim 1, characterized in that, It also includes an adjusting block (9), which is installed in the mounting groove (75) of the second block (7). The adjusting block (9) has a long straight groove (91), and the second block (7) has a screw hole (76). The bolt passes through the long straight groove (91) and matches the screw hole (76).

4. The soft copper busbar processing apparatus according to claim 2, characterized in that, It also includes a second column (74) and a through hole (64) opened on the first block (6). The second column (74) is adapted to the through hole (64). The second column (74) is installed on the second block (7). The axis of the second column (74) is parallel to the axis of the first column (3).

5. The soft copper busbar processing apparatus according to claim 4, characterized in that, When the cylinder (5) drives the first block (6) to move upward to the limit position, the top of the second column (74) still passes through the through hole (64).

6. The soft copper busbar processing apparatus according to claim 4 or 5, characterized in that, Multiple second pillars (74) are provided, and the axes of the multiple second pillars (74) are all coplanar.

7. The soft copper busbar processing apparatus according to claim 3, characterized in that, The upper surface of the adjusting block (9) is parallel to the bottom surface of the mounting groove (75).

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