Corrugated steel web correcting and assembling platform

By introducing liftable pressure components, hydraulic cylinders, and motor-driven adjustment mechanisms into the corrugated steel web straightening assembly platform, the problem of the existing platform's inability to adjust was solved, and the adaptability and practicality of different specifications of wing plates were improved.

CN223616629UActive Publication Date: 2025-12-02河南中鼎智建科技有限公司
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Patent Information

Application Number
CN202423195592.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-02
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing straightening assembly platform cannot be adjusted according to different specifications of wing plates, resulting in insufficient practicality and adaptability.

Method used

A corrugated steel web straightening and assembly platform was designed, which uses liftable pressure components, multiple sets of hydraulic cylinders, guide rollers, moving wheels and adjustable clamping bins. The platform can adapt to different specifications of wing plates through the adjustment mechanism driven by hydraulic cylinders and motors.

Benefits of technology

It improves the adaptability and practicality of wing plates of different specifications, and can meet various production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corrugated steel web correcting and assembling platform, relates to the technical field of corrugated steel web machining, and aims to solve the problem that the practicability and the adaptability of an existing wing plate clamping piece need to be improved due to the fact that the existing wing plate clamping piece cannot be correspondingly adjusted according to wing plates of different specifications. A wing plate clamping bin for clamping a wing plate is arranged on the rear side of the waveform platform, the wing plate clamping bin drives the wing plate clamping bin to move on the bottom plate through a moving mechanism, and a guide assembly is arranged on the wing plate clamping bin; through an adjusting mechanism arranged in a wing plate clamping bin, the distance between an upper guide assembly and a lower guide assembly can be increased or decreased according to the specifications of wing plates, so that the device can adapt to the wing plates with different heights, through the design of a third telescopic cylinder, the guide assemblies can stretch and retract front and back, and therefore the requirement for the wing plates with different thicknesses is met; and the movable wheels and the first telescopic cylinder are arranged outside, so that the corrugated steel web can be pulled backwards and taken away after assembly and subsequent welding are completed.
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Description

Technical Field

[0001] This utility model relates to the field of corrugated steel web processing technology, and in particular to a corrugated steel web straightening and assembly platform. Background Technology

[0002] Existing straightening and assembly platforms typically use fixed clamping components for the wing plates during processing, making it impossible to adjust them according to different wing plate specifications. This results in a need to improve their practicality and adaptability.

[0003] Therefore, this application provides a corrugated steel web straightening and assembly platform to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide a corrugated steel web straightening assembly platform, which aims to solve the problem that existing wing plate clamping components cannot be adjusted according to different specifications of wing plates, resulting in a need to improve their practicality and adaptability.

[0005] To achieve the above objectives, this application provides the following technical solution: a corrugated steel web straightening assembly platform, comprising a base plate, a corrugated platform on the top surface of the base plate, a support next to the corrugated platform, and a lifting pressure member on the bottom surface of the support, the pressure member being positioned corresponding to the corrugated platform; multiple sets of parallel first hydraulic cylinders on the front side of the corrugated platform, the top surface of the first hydraulic cylinders being provided with guide rollers for assisting the movement of the corrugated web; a wing plate clamping compartment for clamping wing plates on the rear side of the corrugated platform, the wing plate clamping compartment being moved on the base plate by a moving mechanism, and a guide assembly for clamping wing plates being provided on the wing plate clamping compartment; and a drive mechanism for controlling the rotation of the guide assembly and an adjustment mechanism for controlling the lifting and lowering of the wing plate clamping compartment being provided inside the wing plate clamping compartment.

[0006] Preferably, multiple sets of movable wheels are provided on the base plate, and a set of telescopic cylinders is provided between each set of adjacent movable wheels. The wing plate clamping compartment is slidably connected to the top surface of the movable wheels, and the telescopic end of the telescopic cylinder is connected to the wing plate clamping compartment to control the wing plate clamping compartment to move back and forth.

[0007] Preferably, the adjusting mechanism includes an adjusting rod, a worm gear, a worm, and a motor. A lifting channel communicating with the outside is provided on the inner wall of the chamber. Two lifting channels are arranged in a group, and multiple groups of lifting channels are arranged laterally. A guide assembly is slidably connected within the lifting channel. An adjusting rod is rotatably connected to the inner bottom surface of the chamber. A positioning rod is provided beside the adjusting rod. A coaxial worm gear is provided on the adjusting rod. A support plate is provided on the inner wall of the chamber. A set of worms is rotatably connected to the support plate. The worms and the worm gear mesh with each other. The adjusting rod has two threaded sections with opposite directions of rotation, and the guide assembly is threadedly connected to the adjusting rod.

[0008] Preferably, the guide assembly includes a sprocket, a lifting component, a guide component, and a third telescopic cylinder. The outer wall of the lifting component has two sets of symmetrical lifting lugs. One set of lifting lugs is threadedly connected to an adjusting rod, and the other set is slidably connected to a positioning rod. The lifting component has interconnected rotating holes, and a sprocket coaxial with the rear end of the lifting component is provided. The sprocket is rotatably connected to the lifting component. The sprocket has polygonal holes communicating with the rotating holes. The guide component has a T-shaped cross-section. The middle section of the guide component is rotatably connected to the rotating holes, and the rear section of the guide component is polygonal, slidably connected to the polygonal holes. The head of the guide component has a circular block located outside the wing plate clamping compartment. Multiple sets of third telescopic cylinders are provided inside the compartment. The telescopic ends of the third telescopic cylinders are connected to the guide component and control the forward and backward movement of the guide component.

[0009] Preferably, the drive mechanism includes a chain, a second telescopic cylinder, and a pretensioning wheel. Multiple sets of sprockets are connected by the chain, and a second telescopic cylinder is provided below the chain. The telescopic end of the second telescopic cylinder is hinged to the pretensioning wheel. The pretensioning wheel is slidably connected to the bottom surface of the chain to avoid the contact angle between the middle sprocket and the chain being too small, which would render it unusable. The sprockets are controlled by a drive motor.

[0010] Preferably, an auxiliary wheel is rotatably connected between the upper and lower sets of guide components.

[0011] In summary, the technical effects and advantages of this utility model are as follows:

[0012] This utility model, through the adjustment mechanism inside the wing plate clamping compartment, can expand or shrink the distance between the upper and lower guide components according to the specifications of the wing plate, thereby adapting it to wing plates of different heights. The design of the No. 3 telescopic cylinder allows the guide components to extend and retract forward and backward, thus accommodating wing plates of different thicknesses. The externally mounted moving wheels and the No. 1 telescopic cylinder can pull the corrugated steel web plate backward and remove it after assembly and subsequent welding. Through the above technical solution, corresponding adjustments can be made according to different production needs, improving its practicality and adaptability. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0015] Figure 2This is a schematic diagram of the structure of the present utility model. Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the structure of the present utility model. Figure 3 ;

[0017] Figure 4 This is a schematic diagram of the internal structure of the wing plate clamping compartment of this utility model;

[0018] Figure 5 This is a schematic diagram of the guide component structure of this utility model.

[0019] In the diagram: 1. Base plate; 2. Wave-shaped platform; 3. Support frame; 4. Pressure component; 5. Hydraulic cylinder No. 1; 6. Guide roller; 7. Moving wheel; 8. Telescopic cylinder No. 1; 9. Wing plate clamping compartment; 91. Compartment; 92. Lifting channel; 10. Guide assembly; 11. Sprocket; 111. Polygonal hole; 12. Lifting component; 121. Rotary hole; 122. Lifting auxiliary lug; 13. Guide component; 14. Adjusting rod; 15. Worm gear; 16. Support plate; 17. Worm; 18. Telescopic cylinder No. 2; 19. Preload wheel; 20. Chain; 21. Auxiliary wheel; 22. Telescopic cylinder No. 3. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Reference Figure 1-5 The corrugated steel web straightening assembly platform shown includes a base plate 1, a corrugated platform 2 on the top surface of the base plate 1, a U-shaped support 3 next to the corrugated platform 2, and a pressure member 4 on the bottom surface of the support 3. The pressure member 4 is controlled by a hydraulic cylinder to lift and lower, and the pressure member 4 is positioned corresponding to the corrugated platform 2. At least five sets of guide rollers 6 are provided on the front side of the corrugated platform 2, and a first hydraulic cylinder 5 is provided between the guide rollers 6 and the base plate 1. At least five sets of moving wheels 7 are provided on the rear side of the corrugated platform 2, and a wing plate clamping compartment 9 is slidably connected to the top surface of the moving wheels 7. The wing plate clamping compartment 9 can be moved back and forth by a first telescopic cylinder 8 provided on the base plate 1 when the first telescopic cylinder 8 is working.

[0022] The inner wall of the compartment 91 of the wing plate clamping compartment 9 is provided with a lifting channel 92 that connects to the outside. The lifting channel 92 is arranged in a set of upper and lower sections, and multiple sets are provided. A guide component 10 is slidably connected in the lifting channel 92. An adjustment component for controlling the lifting height of the guide component 10 is provided in the compartment 91. A drive component for driving the guide component 10 to rotate is provided in the compartment 91.

[0023] Adjustment components: A worm gear 17 is rotatably connected to the support plate 16 (the support plate 16 is vertically mounted on the front inner wall of the compartment 91). A set of adjustment rods 14 is rotatably connected to the inner bottom surface of the compartment 91. A positioning rod is provided next to the adjustment rods 14 (multiple sets of adjustment rods 14 are provided). The adjustment rods 14 have two threaded sections with opposite directions of rotation. The guide assembly 10 is threadedly connected to the adjustment rods 14. The positioning rod is slidably connected to the guide assembly 10. A coaxial worm wheel 15 is provided in the middle of the adjustment rods 14. The worm wheel 15 and the worm gear 17 mesh with each other. Therefore, when the worm gear 17 is driven to rotate by the motor, the worm gear 17 drives the worm wheel 15 to rotate. Thus, the worm wheel 15 will drive the adjustment rods 14 to rotate when it rotates, thereby adjusting the height position of the two sets of guide assemblies 10 in the lifting slot 92 to adapt to different wing plates.

[0024] Guide assembly 10: The lifting member 12 has a rotating hole 121 that is interconnected at the middle, and a lifting lug 122 is provided on the outer wall of the lifting member 12. One set of lifting lugs 122 is threadedly connected to the adjusting rod 14 (for driving the lifting member 12 to rise and fall), and the other set of lifting lugs 122 is slidably connected to the positioning rod (for limiting). A guide member 13 with a T-shaped cross section is rotatably connected in the rotating hole 121, and a coaxial sprocket 11 is provided on the end face of the lifting member 12 (the connection between the sprocket 11 and the lifting member 12 is...). (The connection method is a rotating connection). A polygonal hole 111 is provided in the middle of the sprocket 11. The polygonal hole 111 is hexagonal and is adapted to the rear section of the guide member 13. Therefore, when the No. 3 telescopic cylinder 22 located in the compartment 91 is working, the telescopic end of the No. 3 telescopic cylinder 22 extends outward and pushes the guide member 13 outward, so that the guide member 13 slides in the rotating hole 121, the polygonal hole 111 and the lifting through groove 92. The circular block section of the guide member 13 is located outside the wing plate clamping compartment 9, so as to guide and limit the wing plate.

[0025] Multiple sets of auxiliary wheels 21 are rotatably connected to the outer wall of the wing plate clamping chamber 9. The purpose of the auxiliary wheels 21 is to reduce the friction when the wing plate moves.

[0026] Drive assembly: The multiple sets of sprockets 11 mentioned above are connected by chains 20. In order to avoid the contact angle between the middle sprocket 11 and the chain 20 being too small, which would prevent normal driving, a second telescopic cylinder 18 is provided between two adjacent sets of sprockets 11. A preload wheel 19 is hinged to the top surface of the second telescopic cylinder 18. The preload wheel 19 pushes the chain 20 upward from below, so that the contact angle between each set of sprockets 11 and the chain 20 is greater than 120 degrees. One set of sprockets 11 is driven by a drive motor.

[0027] The working principle of this utility model is as follows: After the corrugated steel web is placed on the guide roller 6, in order to avoid friction between the corrugated steel web and the corrugated platform 2 when pushing the corrugated steel web, a hydraulic cylinder 5 is provided at the bottom of the guide roller 6. This cylinder can raise the corrugated steel web to a certain height and then push it backward. Once it reaches the desired position, the hydraulic cylinder 5 resets, allowing the corrugated steel web to fit against the corrugated platform 2. Then, the hydraulic cylinder on the bracket 3 is activated, causing the pressure member 4 to move downward and press the corrugated steel web tightly against the platform. Subsequently, the wing plate is placed between the upper and lower guide components 10. The drive motor controls the sprocket 11 to rotate. The rotating sprocket 11 drives multiple sets of sprockets 11 to rotate via the chain 20. To avoid the contact angle between the chain 20 and the other sets of sprockets 11 being too small, a second telescopic cylinder 18 is provided between two adjacent sets of sprockets 11. The telescopic end is hinged with a set of pre-tensioning wheels 19. The pre-tensioning wheels 19 push the bottom of the chain 20 upward, causing the chain 20 to bend. The rotating sprocket 11 drives the guide 13 to rotate through the polygonal hole 111. The rotating guide 13 drives the wing plate to move inward. With the cooperation of the auxiliary wheel 21, the wing plate moves. When the wing plate thickens, the third telescopic cylinder 22 is activated to push the guide 13 forward, so that the guide 13 slides in the polygonal hole 111 and the rotating hole 121. When it is necessary to adjust the distance between the two sets of guides 13, the motor is started. The motor controls the worm 17 to rotate on the support plate 16. The worm 17 drives the adjusting rod 14 to rotate through the meshing with the worm wheel 15. The opposite thread section rotates on the adjusting rod 14, and the lifting member 12 is raised and lowered through the lifting lug 122. During this process, the guide 13 slides in the lifting groove 92, so as to adapt to more specifications of wing plates.

[0028] After the assembly and correction are completed, the No. 1 telescopic cylinder 8 is activated, which pulls the wing plate clamping chamber 9 to move on the moving wheel 7, thereby pulling out the wing plate and the corrugated steel web.

[0029] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0030] Components not described in detail in this article are existing technologies.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A corrugated steel web straightening assembly platform, comprising a base plate (1), a corrugated platform (2) provided on the top surface of the base plate (1), a support (3) provided beside the corrugated platform (2), and a lifting pressure member (4) provided on the bottom surface of the support (3), wherein the pressure member (4) and the corrugated platform (2) are positioned correspondingly, characterized in that: Multiple sets of parallel hydraulic cylinders (5) are provided on the front side of the waveform platform (2). The top surface of the hydraulic cylinder (5) is provided with guide rollers (6) to assist the movement of the waveform web. A wing plate clamping compartment (9) for clamping the wing plate is provided on the rear side of the waveform platform (2). The wing plate clamping compartment (9) is driven to move on the base plate (1) by a moving mechanism. A guide assembly (10) for clamping the wing plate is provided on the wing plate clamping compartment (9). Inside the wing plate clamping compartment (9) is a drive mechanism for controlling the rotation of the guide assembly (10) and an adjustment mechanism for controlling the lifting.

2. The corrugated steel web straightening assembly platform according to claim 1, characterized in that: Multiple sets of moving wheels (7) are provided on the base plate (1), and a set of No. 1 telescopic cylinder (8) is provided between each set of adjacent moving wheels (7). The wing plate clamping compartment (9) is slidably connected to the top surface of the moving wheels (7), and the telescopic end of the No. 1 telescopic cylinder (8) is connected to the wing plate clamping compartment (9) to control the wing plate clamping compartment (9) to move back and forth.

3. The corrugated steel web straightening assembly platform according to claim 2, characterized in that: The adjustment mechanism includes an adjustment rod (14), a worm gear (15), a worm (17), and a motor. A lifting channel (92) communicating with the outside is provided on the inner wall of the chamber (91). The lifting channels (92) are arranged in pairs, and multiple sets of lifting channels (92) are arranged horizontally. A guide assembly (10) is slidably connected in the lifting channel (92). An adjustment rod (14) is rotatably connected to the inner bottom surface of the chamber (91). A positioning rod is provided next to the adjustment rod (14). A coaxial worm gear (15) is provided on the adjustment rod (14). A support plate (16) is provided on the inner wall of the chamber (91). A set of worms (17) is rotatably connected to the support plate (16). The worms (17) and the worm gear (15) mesh with each other. The adjustment rod (14) is provided with two threaded sections with opposite directions of rotation. The guide assembly (10) is threadedly connected to the adjustment rod (14).

4. The corrugated steel web straightening assembly platform according to claim 3, characterized in that: The guide assembly (10) includes a sprocket (11), a lifting component (12), a guide component (13), and a third telescopic cylinder (22). The outer wall of the lifting component (12) has two sets of symmetrical lifting lugs (122). One set of lifting lugs (122) is threadedly connected to the adjusting rod (14), and the other set is slidably connected to the positioning rod. The lifting component (12) has interconnected rotating holes (121), and a sprocket (11) coaxially connected to the rear end of the lifting component (12). The sprocket (11) is rotatably connected to the lifting component (12), and the sprocket (11) is equipped with… There is a polygonal hole (111) that communicates with the rotating hole (121). The cross section of the guide (13) is T-shaped. The middle section of the guide (13) is rotatably connected in the rotating hole (121). The rear section of the guide (13) is polygonal. The rear section of the guide (13) is slidably connected to the polygonal hole (111). The head of the guide (13) is provided with a round block. The round block is located outside the wing plate clamping compartment (9). Multiple sets of No. 3 telescopic cylinders (22) are provided inside the compartment (91). The telescopic end of the No. 3 telescopic cylinder (22) is connected to the guide (13) and controls the guide (13) to move back and forth.

5. The corrugated steel web straightening assembly platform according to claim 4, characterized in that: The drive mechanism includes a chain (20), a second telescopic cylinder (18), and a preload wheel (19). Multiple sets of sprockets (11) are connected by the chain (20), and a second telescopic cylinder (18) is provided below the chain (20). The telescopic end of the second telescopic cylinder (18) is hinged to the preload wheel (19). The preload wheel (19) is slidably connected to the bottom surface of the chain (20) to avoid the contact angle between the middle sprocket (11) and the chain (20) being too small, which would make it unusable. The sprocket (11) is controlled by a drive motor.

6. The corrugated steel web straightening assembly platform according to claim 4, characterized in that: An auxiliary wheel (21) is rotatably connected between the upper and lower sets of guide components (10).