Clay sand full-automatic horizontal line part top riser shaping device
By designing a fully automatic horizontal part top riser shaping device for clay sand, and utilizing a combination of servo motors and hydraulic rods, the problem of clay sand adhesion was solved, and automatic demolding and transfer of clay sand were achieved, thus improving the shaping effect.
Patent Information
- Application Number
- CN202422541028.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In existing clay sand setting devices, clay sand tends to stick to the lower sand box during use, making it difficult to remove and resulting in impaired setting effect.
A fully automatic top riser shaping device for clay sand horizontal line parts was designed. It utilizes a servo motor to drive a double threaded rod and a conical plate structure, in conjunction with a hydraulic rod and a push plate, to achieve automatic demolding and transfer of clay sand.
This allows for easy removal of clay sand, avoids damage to the shaped clay sand, and improves the sizing effect.
Smart Images

Figure CN223616724U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a fully automatic top riser shaping device for clay sand horizontal line parts, belonging to the field of cutting machine cutting blade technology. Background Technology
[0002] Clay sand casting is a casting process where the mold typically consists of an outer sand mold and a core. Because the molding materials used in clay sand casting are inexpensive and readily available, and the mold manufacturing is simple, it is suitable for single-piece production, batch production, and mass production of castings, and has long been a fundamental process in casting production. Currently, internationally, 60-70% of all castings are produced using sand molds, and about 70% of those are produced using clay sand molds. In clay sand casting, an upper sand box and a lower sand box are usually used to press against each other, allowing the clay sand to solidify and facilitating the casting process.
[0003] Existing clay sand shaping devices still have some problems during use. Due to the characteristics of clay sand, it has a certain degree of adhesion. When shaping clay sand in the lower sand box, it is easy for the clay sand to stick to the inside of the lower sand box. It is difficult for operators to remove the shaped clay sand from the lower sand box, which can easily damage the shaped clay sand and affect the shaping effect. Utility Model Content
[0004] The purpose of this invention is to provide a fully automatic top riser shaping device for horizontal clay sand parts. This invention has a simple structure, is easy to use, and allows operators to easily remove the shaped clay sand from the lower sand box. This avoids damage to the shaped clay sand when it is removed because it sticks to the lower sand box, which affects the shaping effect. This invention solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automatic clay sand horizontal line part top riser shaping device includes a processing table. Guide rods are mounted on the surface of the processing table, and a shaping upper template is slidably connected to the surface of the guide rods. A limit plate is mounted on the same end of multiple guide rods. A shaping block is mounted on the surface of the processing table. A support plate is disposed within a shaping groove on the surface of the processing table. A conical plate is symmetrically mounted on the bottom surface of the support plate. A second conical plate is symmetrically disposed on the bottom of the processing table. The first and second conical plates are in contact with each other. An adjusting plate is mounted on the surface of the second conical plate. A double-threaded rod is threadedly connected to threaded holes on the surfaces of the two adjusting plates. Both ends of the double-threaded rod pass through the adjusting plate and are rotatably connected to the surface of the processing table.
[0007] Furthermore, limit rods are slidably connected within the through holes on the surfaces of the two adjustment plates, with both ends of the limit rods penetrating the adjustment plates and mounted on the surface of the processing table.
[0008] Furthermore, a servo motor is mounted on one side surface of the machining table, and the output end of the servo motor passes through the machining table and is connected to one end of the double-threaded rod.
[0009] Furthermore, connecting plates are symmetrically mounted on the surface of the support plate, and stabilizing rods are slidably connected in the through holes opened on the surface of the connecting plates. Both ends of the stabilizing rods penetrate the connecting plates and are mounted on the surface of the processing table.
[0010] Furthermore, a return spring is sleeved on the surface of the stabilizer bar, one end of the return spring is connected to the connecting plate, and the other end of the return spring is mounted on the surface of the processing table.
[0011] Furthermore, a hydraulic rod is installed on one side surface of the processing table, and a push plate is installed on the telescopic end of the hydraulic rod.
[0012] Furthermore, a storage plate is installed on the other side surface of the processing table.
[0013] The beneficial effects of this utility model are:
[0014] (I) This utility model, by setting up a processing table, allows the servo motor to be started after the clay is shaped. The telescopic end of the servo motor drives the double threaded rod to rotate, at which point the two adjusting plates separate. During the separation process, the adjusting plates slide on the surface of the limiting rod, which guides the movement of the adjusting plates. The two adjusting plates then drive the two conical plates (II) to separate. The conical plates (II) then slide on the surface of the conical plate (I). The conical plate (I) then drives the support plate to slide downwards. During the downward sliding process, the support plate drives the connecting plate to slide on the surface of the stabilizing rod. The fixed rod guides the support plate as it moves downward, preventing it from shifting and causing the clay to fall onto its surface. As the connecting plate slides along the stabilizer rod, it compresses the return spring, causing the spring to deform and assist the support plate in returning to its original position. This further improves the device's effectiveness. The formed clay then detaches from the shaping groove and block on the processing table, allowing operators to easily remove it without damage.
[0015] (II) This utility model has a processing table. After the support plate moves downward, the worker starts the hydraulic rod. The extension end of the hydraulic rod drives the push plate to move. At this time, the push plate pushes the molded clay sand out of the surface of the support plate, so that the molded clay sand is pushed out to the surface of the storage plate. The worker can directly take out the molded clay sand from the surface of the storage plate, thereby avoiding damage to the molded clay sand. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the specific embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof.
[0017] Figure 1 This is a schematic diagram of the structure of a fully automatic clay sand horizontal line part top riser shaping device according to this utility model;
[0018] Figure 2 This is a schematic diagram of the cross-section of the processing table of the fully automatic clay sand horizontal line part top riser shaping device of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the conical plate one and conical plate two of the fully automatic clay sand horizontal line part top riser shaping device of this utility model;
[0020] Figure 4 This is a schematic diagram of the push plate and hydraulic rod of a fully automatic clay sand horizontal line part top riser shaping device according to this utility model;
[0021] Labels in the diagram: 1. Processing table; 2. Guide rod; 3. Upper shaping template; 4. Limiting plate; 5. Shaping block; 6. Support plate; 7. Conical plate one; 8. Conical plate two; 9. Adjusting plate; 10. Double threaded rod; 11. Limiting rod; 12. Servo motor; 13. Connecting plate; 14. Stabilizing rod; 15. Return spring; 16. Hydraulic rod; 17. Push plate; 18. Storage plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please refer to Example 1 Figures 1-4 This utility model provides a technical solution:
[0024] An automatic top riser shaping device for clay sand horizontal lines includes a processing table 1. The device is characterized by: guide rods 2 mounted on the surface of the processing table 1; a shaping upper template 3 slidably connected to the surface of the guide rods 2; a limit plate 4 mounted on the same end of multiple guide rods 2; shaping blocks 5 mounted on the surface of the processing table 1; a support plate 6 disposed within a shaping groove on the surface of the processing table 1; a conical plate 7 symmetrically mounted on the bottom surface of the support plate 6; and a second conical plate 8 symmetrically disposed on the bottom of the processing table 1. The first conical plate 7 and the second conical plate 8 are in contact with each other. An adjusting plate 9 is mounted on the surface of the second conical plate 8; a double-threaded rod 10 is threadedly connected to threaded holes on the surfaces of the two adjusting plates 9; both ends of the double-threaded rod 10 penetrate the adjusting plates 9 and are rotatably connected. On the surface of the processing table 1, limit rods 11 are slidably connected in the through holes of the two adjusting plates 9. Both ends of the limit rods 11 pass through the adjusting plates 9 and are installed on the surface of the processing table 1. A servo motor 12 is installed on one side of the surface of the processing table 1. The output end of the servo motor 12 passes through the processing table 1 and is connected to one end of the double threaded rod 10. A connecting plate 13 is symmetrically installed on the surface of the support plate 6. A stabilizing rod 14 is slidably connected in the through holes of the connecting plate 13. Both ends of the stabilizing rod 14 pass through the connecting plate 13 and are installed on the surface of the processing table 1. A return spring 15 is sleeved on the surface of the stabilizing rod 14. One end of the return spring 15 is connected to the connecting plate 13, and the other end of the return spring 15 is installed on the surface of the processing table 1.
[0025] In this implementation plan: After the clayey sand is shaped, the servo motor 12 is started. The telescopic end of the servo motor 12 drives the double threaded rod 10 to rotate. At this time, the two adjusting plates 9 separate from each other. During the separation process, the adjusting plates 9 slide on the surface of the limiting rod 11. The limiting rod 11 can guide the movement of the adjusting plates 9. At this time, the two adjusting plates 9 drive the two conical plates 8 to separate from each other. The conical plates 8 slide on the surface of the first conical plate 7. The first conical plate 7 drives the support plate 6 to move downward. During the downward sliding process, the support plate 6 drives the connecting plate 13 to slide on the surface of the stabilizing rod 14. 4. The support plate 6 can be guided downwards to prevent it from shifting and causing the clay to fall off its surface. When the connecting plate 13 slides on the surface of the stabilizer 14, it presses the return spring 15, which deforms and helps the support plate 6 return to its original position, thus further improving the device's performance. At this time, the formed clay on the support plate 6 is removed from the shaping groove and shaping block 5 on the surface of the processing table 1, making it easier for operators to remove the formed clay and avoiding damage during removal.
[0026] Please refer to Example 2 Figure 1 , Figure 2and Figure 4 The difference between this embodiment and embodiment 1 is that a hydraulic rod 16 is installed on one side of the processing table 1, a push plate 17 is installed on the telescopic end of the hydraulic rod 16, and a storage plate 18 is installed on the other side of the processing table 1.
[0027] In this implementation plan: After the support plate 6 moves downward, the worker starts the hydraulic rod 16. The telescopic end of the hydraulic rod 16 drives the push plate 17 to move. At this time, the push plate 17 pushes the molded clay sand out from the surface of the support plate 6, so that the molded clay sand is pushed out to the surface of the storage plate 18. The worker can directly take out the molded clay sand from the surface of the storage plate 18, thereby avoiding damage to the molded clay sand.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully automatic clay sand horizontal line part top riser shaping device, comprising a processing table (1), characterized in that: The surface of the processing table (1) is equipped with guide rods (2), and the surface of the guide rods (2) is slidably connected with a shaping upper template (3). The same end of multiple guide rods (2) is jointly equipped with a limiting plate (4). The surface of the processing table (1) is equipped with a shaping block (5). A support plate (6) is provided in the shaping groove opened on the surface of the processing table (1). A tapered plate (7) is symmetrically installed on the bottom surface of the support plate (6). A tapered plate (8) is symmetrically arranged on the bottom of the processing table (1). The tapered plate (7) and the tapered plate (8) are in contact. An adjusting plate (9) is installed on the surface of the tapered plate (8). A double threaded rod (10) is threadedly connected in the threaded holes opened on the surfaces of the two adjusting plates (9). Both ends of the double threaded rod (10) pass through the adjusting plate (9) and are rotatably connected to the surface of the processing table (1).
2. The fully automatic clay sand horizontal line part top riser shaping device according to claim 1, characterized in that: Limiting rods (11) are slidably connected in the through holes opened on the surfaces of the two adjustment plates (9). Both ends of the limiting rods (11) pass through the adjustment plates (9) and are installed on the surface of the processing table (1).
3. The fully automatic clay sand horizontal line part top riser shaping device according to claim 2, characterized in that: A servo motor (12) is mounted on one side surface of the processing table (1). The output end of the servo motor (12) passes through the processing table (1) and is connected to one end of the double threaded rod (10).
4. The fully automatic clay sand horizontal line part top riser shaping device according to claim 3, characterized in that: A connecting plate (13) is symmetrically installed on the surface of the support plate (6). A stabilizing rod (14) is slidably connected in the through hole opened on the surface of the connecting plate (13). Both ends of the stabilizing rod (14) pass through the connecting plate (13) and are installed on the surface of the processing table (1).
5. The fully automatic clay sand horizontal line part top riser shaping device according to claim 4, characterized in that: A return spring (15) is sleeved on the surface of the stabilizer (14). One end of the return spring (15) is connected to the connecting plate (13), and the other end of the return spring (15) is installed on the surface of the processing table (1).
6. The fully automatic clay sand horizontal line part top riser shaping device according to claim 5, characterized in that: A hydraulic rod (16) is installed on one side surface of the processing table (1), and a push plate (17) is installed on the telescopic end of the hydraulic rod (16).
7. The fully automatic clay sand horizontal line part top riser shaping device according to claim 6, characterized in that: A storage plate (18) is installed on the other side surface of the processing table (1).