Fixture capable of achieving machining of multiple compressor shells in horizontal machining center
By designing a multi-functional fixture for a horizontal machining center, the problem of requiring multiple machine tools for a single-screw compressor housing was solved, enabling efficient and precise machining of various compressor housings and reducing equipment costs.
Patent Information
- Application Number
- CN202423203484.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the existing technology, the machining of a single-screw compressor housing requires multiple specialized machine tools, resulting in high equipment costs and difficulty in guaranteeing machining accuracy and repeatability.
Design a multi-functional fixture that can be used in a horizontal machining center, consisting of a machine tool connecting plate, a workpiece connecting plate, and a workpiece clamping support frame. The compressor housing is fixed with bolts to ensure that the angle and position are consistent each time it is clamped.
This technology enables the machining of multiple compressor housings on a single machine tool, improving machining efficiency, reducing labor intensity, ensuring machining accuracy and repeatability, and lowering equipment costs.
Smart Images
Figure CN223617248U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a machining tooling, and more particularly to a compressor machining tooling, specifically a fixture that can perform machining of various compressor housings on a horizontal machining center. Background Technology
[0002] Currently, the single-screw compressor is a model with excellent theoretical performance. It not only possesses good force balance but also excels in efficiency, noise, vibration, and field maintenance. This compressor's design philosophy makes it a highly favored choice in the industrial sector.
[0003] The manufacturing process of a single-screw compressor housing requires precision machining of all six surfaces, and all holes need to be boring. Due to design differences between various compressor models, the machining dimensions of each machine tool are limited, necessitating the use of multiple specialized single-screw compressor housing machining machines to meet the needs of all products. Furthermore, ensuring machining accuracy and repeatability remains challenging. Utility Model Content
[0004] The purpose of this invention is to address the problem that the lack of versatile tooling in the machining of single-screw compressor housings necessitates the use of multiple dedicated machine tools, leading to increased equipment costs and difficulty in guaranteeing machining accuracy. The invention proposes a fixture that can perform various compressor housing machining operations on a single horizontal machining center.
[0005] The technical solution of this utility model is:
[0006] A fixture capable of machining various compressor housings on a horizontal machining center is characterized by comprising a machine tool connecting plate 1, a workpiece connecting plate 2, and a workpiece clamping support frame 3. The machine tool connecting plate 1 is fixedly mounted on the worktable of the horizontal machining center. The machine tool connecting plate 1 is provided with a connecting plate positioning pin 4, and a pin hole 5 is provided at a corresponding position on the workpiece connecting plate 2. The workpiece clamping support frame 3 is provided with a support frame positioning pin 6 that matches the pin hole 5. The compressor housing 7 is fixedly connected to the workpiece connecting plate 2 by bolts 8.
[0007] The workpiece clamping support frame 3 is assembled from a connecting plate 301 and multiple longitudinal and transverse support rods 302.
[0008] The beneficial effects of this utility model are:
[0009] This invention enables the machining of various compressor housing parts on a single horizontal machining center, thereby significantly expanding the machining range of the machine tool.
[0010] The installation of the combined fixture is carried out under the machine tool, which reduces the labor intensity of the workers and the time required for clamping, greatly reducing the workload of the workers and thus improving the processing efficiency.
[0011] 3. The tooling is highly precise, ensuring the accuracy and repeatability of workpiece processing, thereby guaranteeing the quality of the final product. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the utility model in use.
[0013] Figure 2 This is a schematic diagram of the transition installation between the shell and the workpiece connecting plate of this utility model. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] The structures, proportions, and sizes illustrated in the accompanying drawings are solely for illustrative purposes and to aid those skilled in the art in understanding and reading the invention. They are not intended to limit the scope of the invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of the invention, should still fall within the scope of the technical content disclosed herein. Furthermore, terms such as "upper," "lower," "left," "right," and "middle" used in this specification are merely for clarity and not intended to limit the scope of implementation. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention's implementation.
[0016] like Figure 1 , 2 As shown.
[0017] A fixture capable of machining various compressor housings on a single horizontal machining center comprises a machine tool connecting plate 1, a workpiece connecting plate 2, and a workpiece clamping support frame 3, such as... Figure 1 As shown, the machine tool connecting plate 1 is fixedly installed on the worktable of the horizontal machining center. The machine tool connecting plate 1 is equipped with connecting plate positioning pins 4, and pin holes 5 are provided at corresponding positions on the workpiece connecting plate 2. The workpiece clamping support frame 3 is equipped with support frame positioning pins 6 that match the pin holes 5. The compressor housing 7 is fixedly connected to the workpiece connecting plate 2 by bolts 8. The workpiece clamping support frame 3 is assembled from a connecting plate 301 and multiple longitudinal and transverse support rods 302, as shown... Figure 2 As shown.
[0018] The method of using this utility model is as follows: First, the machine tool connecting plate 1 needs to be installed on the worktable of the horizontal machining center; second, align the pin hole 5 of the workpiece connecting plate 2 with the support frame positioning pin 6 on the workpiece clamping support frame 3, and then place the single screw compressor housing 7 on the workpiece connecting plate 2. The screw compressor housing 7 is then fixedly connected to the workpiece connecting plate 2 by tightening the bottom bolts 8; third, the workpiece connecting plate 2 and the single screw compressor housing 7 are lifted as a whole using a lifting tool and placed on the machine tool connecting plate 1, where they are positioned using two pins on one side. The use of pins ensures that the angle and position of the housing remain consistent each time it is clamped, thereby guaranteeing the repeatability and accuracy of the housing machining.
[0019] The above embodiments are merely preferred embodiments of this utility model. It should be noted that for those skilled in the art, several improvements and equivalent substitutions can be made without departing from the principle of this utility model. All such technical solutions after improvements and equivalent substitutions to the claims of this utility model fall within the protection scope of this utility model.
[0020] The parts not covered in this utility model are the same as or can be implemented using existing technologies.
Claims
1. A fixture capable of machining various compressor housings on a single horizontal machining center, characterized in that: It consists of a machine tool connecting plate (1), a workpiece connecting plate (2) and a workpiece clamping support frame (3). The machine tool connecting plate (1) is fixedly installed on the worktable of the horizontal machining center. The machine tool connecting plate (1) is provided with a connecting plate positioning pin (4). The workpiece connecting plate (2) is provided with a pin hole (5) at the corresponding position. The workpiece clamping support frame (3) is provided with a support frame positioning pin (6) that matches the pin hole (5). The compressor housing (7) is fixedly connected to the workpiece connecting plate (2) by bolts (8).
2. The fixture according to claim 1, capable of machining various compressor housings in a single horizontal machining center, is characterized in that: the workpiece The clamping support frame (3) is assembled from a connecting plate (301) and multiple longitudinal and transverse support rods (302).