PE material recycling and granulating device

Abstract

The utility model relates to the technical field of PE material recycling, in particular to a PE material recycling and granulating device which comprises a base, one side of the top of the base is fixedly connected with a fixed supporting plate, the top of the fixed supporting plate is fixedly connected with a machine barrel, a spiral conveyor is arranged in the machine barrel, one side of the top of the machine barrel is communicated with a feeding box, and the other side of the top of the machine barrel is communicated with a discharging box. A plurality of heating assemblies are arranged on the outer side of the machine barrel, and one side, far away from the feeding box, of the bottom of the machine barrel is communicated with a discharging pipe. The heating assemblies are flexible in structure and are split, so that when the heating assemblies are locally damaged, the damaged parts can be locally disassembled and maintained; in addition, the cooling effect on the particles after granulation is better, so that deformation or mutual adhesion caused by the fact that the extruded particles are not cooled and formed in time can be avoided, and the granulation quality can be guaranteed. The melting state of the PE material cannot be influenced by the influence of the heating effect, the poor subsequent granulation quality is avoided, and in addition, the cooling effect on the particles after granulation is better, so that the extruded particles can be prevented from being deformed or adhered to one another due to the fact that the extruded particles are not cooled and formed in time.

Description

Technical Field

[0001] This utility model relates to the field of PE material recycling technology, specifically a PE material recycling granulation device. Background Technology

[0002] PE material recycling refers to a process of recycling and reusing waste polyethylene (PE) products. As a common plastic material, PE is widely used in packaging, construction, pipelines and many other fields. With the increase in its usage, a large amount of waste PE material has put considerable pressure on the environment. Therefore, recycling PE material is of great significance. Granulation equipment is needed in the recycling and processing of PE material. Granulation equipment can granulate the recycled PE material before it can be put into use, thereby enabling the recycling and reuse of waste PE products.

[0003] While traditional granulation equipment has granulation capabilities, it also has some shortcomings. For example, its heating component has a relatively fixed and integral structure, making it difficult to disassemble and maintain the damaged part when the heating component is partially damaged. This can affect the heating effect and severely impact the melting state of the PE material, resulting in poor subsequent granulation quality. In addition, its cooling effect on the particles after granulation is poor, which can easily cause the extruded particles to deform or stick together due to insufficient cooling and shaping, thus affecting the granulation quality. Therefore, a PE material recycling granulation device is proposed to address the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a PE material recycling and granulation device. Its heating component has a flexible and modular structure, so when the heating component is partially damaged, the damaged part can be disassembled and maintained locally. This prevents the heating effect from affecting the melting state of the PE material and avoids poor subsequent granulation quality. In addition, it has a better cooling effect on the particles after granulation, thus preventing the extruded particles from deforming or sticking together due to failure to cool and form in time. This ensures the granulation quality and solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A PE material recycling and granulation device includes a base, a fixed support plate fixedly connected to one side of the top of the base, a cylinder fixedly connected to the top of the fixed support plate, a screw conveyor provided in the cylinder, a feed box connected to one side of the top of the cylinder, several heating components provided on the outside of the cylinder, a discharge pipe connected to the bottom of the cylinder away from the feed box, a granulation component provided below the discharge pipe, a collection box fixedly connected to the top of the base away from the fixed support plate, a collection chamber provided at the center of the inner cavity of the collection box, and a cooling component provided on the collection box.

[0007] Preferably, the heating assembly includes a first heating cover and a second heating cover symmetrically arranged on the outside of the barrel. The first heating cover and the second heating cover are configured to match the specifications of the outside of the barrel, and the inner cavity of the first heating cover and the second heating cover is provided with a resistance heating block.

[0008] Preferably, the outer side of the first heating cover is symmetrically and fixedly connected to a first connecting plate, the outer side of the second heating cover is symmetrically and fixedly connected to a second connecting plate, the first connecting plate is symmetrically provided with connecting bolts, and the second connecting plate is symmetrically provided with connecting screw holes that correspond to the positions of the connecting bolts and match their specifications.

[0009] Preferably, the granulation assembly includes a gear pump connected to the discharge pipe, a granulation box fixedly connected to the bottom of the gear pump, the granulation box having a bottom opening structure and passing through the top center of the collection box and communicating with the inner cavity of the collection box, the granulation box having a granulation nozzle and the granulation nozzle communicating with the output end of the gear pump.

[0010] Preferably, the cooling assembly includes a cooling machine fixedly connected to the bottom of the front wall of the collection box and cooling chambers symmetrically opened on both sides of the collection chamber. Cooling pipes are symmetrically connected to the output end of the cooling machine. The end of the cooling pipe away from the cooling machine passes through the side wall of the collection box and extends into the cooling chamber.

[0011] Preferably, a cooling nozzle is connected to the extended end of the cooling duct, and a ventilation mesh is provided between the cooling chamber and the collection chamber, and the cooling chamber and the collection chamber are connected through the ventilation mesh.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, the base provides excellent support and structural stability, the fixed support plate secures the barrel to ensure stable operation, the feed hopper introduces PE material into the barrel, the screw conveyor transports the PE material, and the heating assembly heats the barrel, causing the PE material to gradually melt as it is conveyed by the screw conveyor, thus achieving the desired granulation process. Furthermore, the heating assembly has a flexible and modular structure, allowing for partial disassembly when damaged. The system is designed to maintain the PE material's melting state and prevent poor granulation quality caused by the heating effect. A discharge pipe guides the molten PE material from the heating component into the granulation component, which then granulates the material. A collection chamber in the collection box collects the extruded particles for further processing. A cooling component cools the particles entering the collection chamber, preventing deformation or sticking due to insufficient cooling and ensuring granulation quality. Attached Figure Description

[0014] Figure 1 This is the front view of the present invention;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model;

[0016] Figure 3 This is a front view of the barrel of this utility model;

[0017] Figure 4 This is a schematic diagram of the heating component of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the barrel of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the collection box of this utility model.

[0020] In the diagram: 1. Base; 2. Fixed support plate; 3. Barrel; 4. Screw conveyor; 5. Feed box; 6. Heating assembly; 601. First heating cover; 602. Second heating cover; 603. Resistance heating block; 604. First connecting plate; 605. Second connecting plate; 606. Connecting bolt; 607. Connecting screw hole; 7. Discharge pipe; 8. Granulation assembly; 801. Gear pump; 802. Granulation box; 803. Granulation die nozzle; 9. Collection box; 10. Collection chamber; 11. Cooling assembly; 1101. Cooler; 1102. Cooling chamber; 1103. Cooling duct; 1104. Cooling nozzle; 1105. Ventilation mesh plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0023] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0024] Please see Figure 1-6 This utility model provides a technical solution:

[0025] A PE material recycling and granulation device includes a base 1, a fixed support plate 2 fixedly connected to one side of the top of the base 1, a cylinder 3 fixedly connected to the top of the fixed support plate 2, a screw conveyor 4 provided in the cylinder 3, a feed box 5 connected to the top of the cylinder 3, several heating components 6 provided on the outside of the cylinder 3, a discharge pipe 7 connected to the bottom of the cylinder 3 away from the feed box 5, a granulation component 8 provided below the discharge pipe 7, a collection box 9 fixedly connected to the top of the base 1 away from the fixed support plate 2, a collection chamber 10 provided at the center of the inner cavity of the collection box 9, and a cooling component 11 provided on the collection box 9.

[0026] The heating assembly 6 includes a first heating cover 601 and a second heating cover 602 symmetrically arranged on the outside of the barrel 3. The first heating cover 601 and the second heating cover 602 are configured to match the specifications of the outside of the barrel 3, and the inner cavity of the first heating cover 601 and the second heating cover 602 are provided with resistance heating blocks 603. The outer end of the first heating cover 601 is symmetrically and fixedly connected to a first connecting plate 604, and the outer end of the second heating cover 602 is symmetrically and fixedly connected to a second connecting plate 605. The first connecting plate 604 is symmetrically pierced by connecting bolts 606, and the second connecting plate 605 is symmetrically opened with... The connecting bolts 606 are positioned and matched with the connecting screw holes 607. The heating component 6 can heat the barrel 3, causing the PE material to gradually melt during the conveying process of the screw conveyor 4 within the barrel 3, thus achieving the subsequent granulation state. Furthermore, the heating component 6 has a flexible and modular structure, allowing for partial disassembly and maintenance when damaged, preventing the heating effect from affecting the melting state of the PE material and avoiding poor subsequent granulation quality. The granulation component 8 includes a gear pump 801 connected to the discharge pipe 7. The bottom of the collection box 9 is fixedly connected to a granulation box 802. The granulation box 802 has a bottom opening structure and passes through the top center of the collection box 9 and communicates with the inner cavity of the collection box 9. The granulation box 802 is provided with a granulation die 803 and the granulation die 803 is connected to the output end of the gear pump 801. The granulation component 8 can granulate the molten PE material. The cooling component 11 includes a cooler 1101 fixedly connected to the bottom of the front wall of the collection box 9 and cooling chambers 1102 symmetrically opened on both sides of the collection chamber 10. Cooling pipes 11 are symmetrically connected to the output end of the cooler 1101. 03. The end of the cooling conduit 1103 away from the cooler 1101 passes through the side wall of the collection box 9 and extends into the cooling chamber 1102. The extended end of the cooling conduit 1103 is connected to a cooling nozzle 1104. A ventilation mesh plate 1105 is provided between the cooling chamber 1102 and the collection chamber 10, and the cooling chamber 1102 and the collection chamber 10 are connected through the ventilation mesh plate 1105. The cooling component 11 can cool the particles that enter the collection chamber 10 after extrusion, thus avoiding deformation or sticking of the extruded particles due to failure to cool and form in time, thereby ensuring the granulation quality.

[0027] Workflow: First, power on all electrical appliances and connect them to external controllers. Base 1 provides good support and structural stability for the whole structure. Fixed support plate 2 provides fixed support for barrel 3 to ensure stable operation. Feed box 5 introduces PE material into barrel 3. Screw conveyor 4 transports the PE material into barrel 3. Resistance heating block 603 in heating assembly 6 heats barrel 3, causing the PE material to gradually melt as it is conveyed by screw conveyor 4, achieving the subsequent granulation state. Heating assembly 6 has a flexible and modular structure, allowing for partial disassembly and maintenance when damaged, preventing the heating effect from affecting the melting state of the PE material and avoiding poor granulation quality. During installation, firstly, place the first heating cover 601 and the second heating cover 602 on both sides of barrel 3, then bring them closer together so that they are fitted over the outside of barrel 3. The connecting plate 604 and the second connecting plate 605 are positioned correspondingly. Finally, the connecting bolt 606 is screwed into the connecting screw hole 607. Disassembly is similar. The discharge pipe 7 can guide the PE material melted by the heating component 6 into the granulation component 8. The gear pump 801 in the granulation component 8 compresses the PE material and extrudes it through the granulation die 803 in the granulation box 802, thereby granulating the melted PE material. The collection chamber 10 in the collection box 9 can collect the extruded particles for subsequent processing. The cooler 1101 in the cooling assembly 11 can cool the outside air through the compressor, which then enters the cooling duct 1103 and is finally blown out through the cooling nozzle 1104. The blown cold air can cool the particles that enter the collection chamber 10 after extrusion, thus preventing the extruded particles from deforming or sticking together due to not being cooled and formed in time, thereby ensuring the granulation quality. The ventilation mesh plate 1105 can prevent particles from entering the cooling chamber 1102 and affecting the cooling nozzle 1104 while ensuring ventilation.

[0028] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the scope and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A PE material recycling and granulation device, comprising a base (1), characterized in that: A fixed support plate (2) is fixedly connected to the top side of the base (1), and a cylinder (3) is fixedly connected to the top of the fixed support plate (2). A screw conveyor (4) is provided in the cylinder (3). A feed box (5) is connected to the top side of the cylinder (3). Several heating components (6) are provided on the outside of the cylinder (3). A discharge pipe (7) is connected to the bottom of the cylinder (3) away from the feed box (5). A granulation component (8) is provided below the discharge pipe (7). A collection box (9) is fixedly connected to the top side of the base (1) away from the fixed support plate (2). A collection chamber (10) is provided at the center of the inner cavity of the collection box (9). A cooling component (11) is provided on the collection box (9).

2. The PE material recycling and granulation device according to claim 1, characterized in that: The heating assembly (6) includes a first heating cover (601) and a second heating cover (602) symmetrically arranged on the outside of the barrel (3). The first heating cover (601) and the second heating cover (602) are matched with the outside of the barrel (3) in terms of specifications, and the inner cavity of the first heating cover (601) and the second heating cover (602) is provided with a resistance heating block (603).

3. The PE material recycling and granulation device according to claim 2, characterized in that: The first heating cover (601) is symmetrically and fixedly connected to the outer side of its end with a first connecting plate (604), and the second heating cover (602) is symmetrically and fixedly connected to the outer side of its end with a second connecting plate (605). The first connecting plate (604) is symmetrically connected with connecting bolts (606), and the second connecting plate (605) is symmetrically provided with connecting screw holes (607) that correspond to the positions of the connecting bolts (606) and match their specifications.

4. The PE material recycling and granulation device according to claim 1, characterized in that: The granulation assembly (8) includes a gear pump (801) connected to the discharge pipe (7). A granulation box (802) is fixedly connected to the bottom of the gear pump (801). The granulation box (802) has a bottom opening structure and passes through the top center of the collection box (9) and communicates with the inner cavity of the collection box (9). A granulation die (803) is provided in the granulation box (802) and the granulation die (803) is connected to the output end of the gear pump (801).

5. The PE material recycling and granulation device according to claim 1, characterized in that: The cooling assembly (11) includes a cooling machine (1101) fixedly connected to the bottom of the front wall of the collection box (9) and cooling chambers (1102) symmetrically opened on both sides of the collection chamber (10). Cooling pipes (1103) are symmetrically connected to the output end of the cooling machine (1101). The end of the cooling pipe (1103) away from the cooling machine (1101) passes through the side wall of the collection box (9) and extends into the cooling chamber (1102).

6. The PE material recycling and granulation device according to claim 5, characterized in that: The cooling duct (1103) has a cooling nozzle (1104) connected to its extension end. A ventilation mesh (1105) is provided between the cooling chamber (1102) and the collection chamber (10), and the cooling chamber (1102) and the collection chamber (10) are connected through the ventilation mesh (1105).

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