Lightweight hub, wheel and automobile

By setting through holes and grooves on the spokes of the wheel hub and using carbon fiber material, the problems of heavy steel wheel hubs and poor heat dissipation are solved, achieving lightweight and high strength of the wheel hub and improving the performance of the car.

CN223618517UActive Publication Date: 2025-12-02SHANDONG STOP ART BRAKING MATERIALS CO LTD
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Patent Information

Application Number
CN202423318269.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-02
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing steel wheel hubs are heavy, have poor heat dissipation, are prone to rust, and have low strength, making it difficult to meet the lightweight requirements of new energy vehicles.

Method used

The wheel hub is made of carbon fiber material, and through holes and grooves are set on the spokes to reduce weight and improve heat dissipation.

Benefits of technology

This achieves lightweight wheel hubs, improves strength and rigidity, enhances load and impact resistance, extends service life, and improves fuel economy and driving efficiency of automobiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile hubs, and discloses a lightweight hub, a wheel and an automobile. The light-weight hub comprises a rim, a hub part and spokes, the hub part is arranged at the center of the rim, the hub part is connected with the rim through the spokes, and each spoke comprises a first front side face, a second front side face, a through hole and a groove. The weight of the hub is greatly reduced, air circulation is increased, the heat dissipation capacity is improved, the hub is made of carbon fiber materials, the weight of the whole hub is greatly reduced, the hub has extremely high strength and rigidity and can bear large loads and impact, and therefore the service life of the hub is prolonged, and the safety of the hub is improved. Therefore, the fuel economy and the driving efficiency of the automobile are improved.
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Description

Technical Field

[0001] This application relates to the field of automotive wheel technology, such as a lightweight wheel, wheel, and automobile. Background Technology

[0002] The descriptions in this section are provided only as background information relating to this disclosure and do not constitute prior art.

[0003] A wheel rim is a cylindrical metal component mounted on an axle, supporting the tire within the tire's inner contour. Currently, most wheel rims on the market are made of steel, which enjoys a large market share due to its low cost and simple manufacturing process. However, it also suffers from disadvantages such as heavy weight, poor heat dissipation, susceptibility to rust, and low strength. With the growing domestic market for new energy vehicles, steel wheel rims are gradually being phased out due to their material drawbacks. New energy vehicle manufacturers are actively seeking high-performance carbon fiber wheel rims to replace steel rims. The challenge lies in achieving both structural strength and lightweight design for carbon fiber wheel rims. Summary of the Invention

[0004] This application provides a lightweight wheel hub, wheel, and automobile. By setting through holes and grooves on the spokes, the weight of the wheel hub is greatly reduced, while air circulation is increased and heat dissipation is improved. The wheel hub is made of carbon fiber material, which greatly reduces the weight of the entire wheel hub. It has extremely high strength and rigidity and can withstand large loads and impacts, thereby improving the service life and safety of the wheel hub, and thus improving the fuel economy and driving efficiency of the automobile.

[0005] In a first aspect, a lightweight wheel hub, wheel and automobile are provided, including: a rim, a hub, and spokes, wherein the hub is located at the center of the rim and the hub is connected to the rim by a plurality of spokes, wherein the spokes include: a first front side, a second front side, a through hole and a groove.

[0006] The first front side, one side of which connects to the wheel rim;

[0007] The second front side has one side connected to the first front side and the other side connected to the hub.

[0008] A through hole is located on the first front side surface;

[0009] A groove is provided on the second front side, with one end extending to the first front side and the other end extending to the hub.

[0010] In some embodiments, the first front side includes one or more of the following:

[0011] The first front side meets the rim edge at the wheel flange;

[0012] The width at the junction of the first front side and the rim is greater than the center width;

[0013] The width at the junction of the first and second front sides is greater than the center width;

[0014] The first front side edge has an arc-shaped structure;

[0015] The edge of the first front side has a chamfered structure.

[0016] In some embodiments, the through hole includes one or more of the following:

[0017] The through hole is an elliptical through hole;

[0018] The through-hole is parallel to the axis of the wheel rim;

[0019] The edges of the through hole are chamfered.

[0020] The through hole is located at the center of the first front side surface;

[0021] The area ratio of the through hole to the projection surface of the first front side along the rim axis is 1:1.

[0022] In some embodiments, the groove includes one or more of the following:

[0023] The inner side of the groove is provided with a draft angle;

[0024] A chamfered structure is provided between the inner side surface of the groove and the inner bottom surface of the groove;

[0025] The groove edges are chamfered.

[0026] In some embodiments, the hub includes a central hole, a bolt connection hole, and a groove extending to the edge of the bolt connection hole.

[0027] In some embodiments, the second front side includes one or more of the following:

[0028] The second front side edge has a chamfered structure;

[0029] The second front side is concave towards the hub relative to the first front side;

[0030] The second front side edge has an arc-shaped structure;

[0031] The second front side surface tapers towards the hub from the first front side surface.

[0032] In some embodiments, the hub further includes: draft grooves, the number of which corresponds to the number of spokes, located on the front side of the hub between adjacent spokes.

[0033] In some embodiments, the inner side of the rim is a groove bottom.

[0034] In a second aspect, a wheel is provided, comprising: the lightweight wheel hub described in the first aspect or any embodiment of the first aspect.

[0035] Thirdly, an automobile is provided, comprising: the wheels described in the second aspect.

[0036] The lightweight wheel hub, wheel, and automobile provided in this application can achieve the following technical effects:

[0037] By incorporating through holes and grooves on the spokes, the weight of the wheel hub is significantly reduced while increasing airflow and improving heat dissipation. The wheel hub is made of carbon fiber, further reducing its weight while maintaining extremely high strength and rigidity, enabling it to withstand significant loads and impacts. This improves the wheel hub's lifespan and safety, ultimately enhancing the vehicle's fuel economy and driving efficiency.

[0038] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description

[0039] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein:

[0040] Figure 1 This is a schematic diagram of a lightweight wheel hub three-dimensional structure provided in an embodiment of this disclosure;

[0041] Figure 2 This is a schematic diagram of the lightweight wheel hub front view structure provided in an embodiment of this disclosure;

[0042] Figure 3 This is a schematic diagram of another lightweight wheel hub three-dimensional structure provided in this embodiment;

[0043] Figure 4 This is a schematic diagram of the lightweight wheel hub rearview structure provided in an embodiment of this disclosure;

[0044] Figure label:

[0045] 1. Rim; 11. Groove bottom; 2. Spoke; 21. Through hole; 22. Groove; 23. First front side; 24. Second front side; 25. Left side; 26. Right side; 27. Rear side; 3. Hub; 31. Draft groove; 32. Center hole; 33. Bolt connection hole. Detailed Implementation

[0046] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.

[0047] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0048] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.

[0049] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.

[0050] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.

[0051] Combination Figure 1-4As shown, this embodiment of the present disclosure provides a lightweight wheel hub, including: a rim 1, a hub 3, and spokes 2. A tire is fitted on the outer side of the rim 1. The hub 3 is located at the center of the rim 1 and is connected to the wheel mounting axle of the vehicle. The hub 3 and the rim 1 are connected by a plurality of spokes 2, which are spaced around the central axis of the rim 1. Each spoke 2 includes: a first front side 23, a second front side 24, a through hole 21, and a groove 22. The rim 1 and spokes 2 are made of carbon fiber material to reduce the overall weight. The hub 3 can be made by wrapping an inner metal disc with outer carbon fiber. The spokes 2 also include: a left side 25, a right side 26, and a rear side 27.

[0052] The first front side 23 is connected to the wheel rim 1 on one side;

[0053] The second front side 24 is connected to the first front side 23 on one side and to the hub 3 on the other side.

[0054] A through hole 21 is provided on the first front side 23; it extends from the first front side 23 to the rear side 27.

[0055] The groove 22 is provided on the second front side 24, with one end extending to the first front side 23 and the other end extending to the hub 3.

[0056] The lightweight wheel hub provided in this embodiment of the present disclosure, through the through holes 21 and grooves 22 provided on the spokes 2, not only greatly reduces the weight of the wheel hub, but also increases airflow and improves heat dissipation. The wheel hub is made of carbon fiber material, which greatly reduces the weight of the entire wheel hub. It has extremely high strength and rigidity and can withstand large loads and impacts, thereby improving the service life and safety of the wheel hub, and thus improving the fuel economy and driving efficiency of the car.

[0057] In some embodiments, the first front side 23 includes one or more of the following:

[0058] The first front side 23 is connected to the rim 1 at the edge of the wheel flange; this increases the contact area, disperses the pressure from the tire, and improves the overall load-bearing capacity of the wheel hub.

[0059] The width of the first front side 23 where it meets the rim 1 is greater than the center width; while maintaining lightweight design, it ensures connection strength and prevents breakage when subjected to external forces.

[0060] The width at the junction of the first front side 23 and the second front side 24 is greater than the center width; while maintaining lightweight design, the connection strength is ensured, making it less prone to breakage when subjected to external forces.

[0061] The edge of the first front side 23 (i.e. the edge where the first front side 23 connects with the left side 25 and the right side 26) is an arc-shaped structure; the arc-shaped structure helps to reduce wind resistance and improve the aerodynamic performance of the vehicle.

[0062] The edge of the first front side 23 (i.e., the edge where the first front side 23 meets the left side 25 and the right side 26) has a chamfered structure. The chamfer is a rounded arc. This reduces wind resistance, reduces stress concentration, and avoids material fatigue or damage caused by excessive local stress.

[0063] In some embodiments, the through hole 21 includes one or more of the following:

[0064] The through hole 21 is an elliptical through hole 21; while reducing weight, it can adjust the rigidity distribution of the spokes 2 to a certain extent, so that the hub has a certain degree of flexibility while maintaining sufficient strength, which helps to absorb road impact.

[0065] The through hole 21 is parallel to the axis of the rim 1; maintaining the structural symmetry of the hub and ensuring the balance of the hub during rotation.

[0066] The edge of the through hole 21 is chamfered to reduce stress concentration and prevent the spokes 2 from cracking or breaking at this point.

[0067] The through hole 21 is located at the center of the first front side 23; it helps to evenly distribute the stress on the spokes 2 and improve the overall stability of the hub.

[0068] The area ratio of the projection surface of the through hole 21 and the first front side surface 23 along the axis of the rim 1 is 1:1. This achieves lightweight design while maintaining structural strength.

[0069] In some embodiments, the groove 22 includes one or more of the following:

[0070] The inner side of the groove 22 is provided with a draft angle; this helps to make demolding easier during the manufacturing process and reduces difficulties in the production process.

[0071] A chamfer structure is provided between the inner side surface of the groove 22 and the inner bottom surface of the groove 22; this reduces stress concentration and prevents the spokes 2 from cracking or breaking at this point.

[0072] The groove 22 has a chamfered edge. This helps reduce stress concentration and avoids material fatigue or damage caused by excessive local stress.

[0073] In some embodiments, the hub 3 includes a central hole 32, a bolt connection hole 33, and a groove 22 extending to the edge of the bolt connection hole 33.

[0074] In some embodiments, the second front side 24 includes one or more of the following:

[0075] The edge of the second front side 24 (i.e. the edge where the second front side 24 connects with the left side 25 and the right side 26) has a chamfered structure to reduce stress concentration.

[0076] The second front side 24 is recessed inward relative to the first front side 23 toward the hub 3;

[0077] The edge of the second front side 24 (i.e. the edge where the second front side 24 connects with the left side 25 and the right side 26) is an arc-shaped structure;

[0078] The second front side 24 converges from the first front side 23 toward the hub 3.

[0079] In some embodiments, the hub 3 further includes a draft groove 31, the number of which corresponds to the number of spokes 2, and is located on the front side of the hub 3 between adjacent spokes 2.

[0080] In some embodiments, the inner side of the rim 1 is a groove bottom 11, and the left side 25, right side 26, and rear side 27 are connected to the groove bottom 11. This improves the overall strength and stability of the wheel hub.

[0081] This disclosure provides a wheel, including any of the lightweight wheel hubs described in the above embodiments. It possesses the technical advantages of a lightweight wheel hub.

[0082] This disclosure provides an automobile, including the aforementioned wheel. It possesses the technical effects of a wheel.

[0083] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A lightweight wheel hub, comprising: A rim, a hub, and spokes, wherein the hub is located at the center of the rim and is connected to the rim by a plurality of spokes, characterized in that the spokes include: The first front side, one side of which connects to the wheel rim; The second front side has one side connected to the first front side and the other side connected to the hub. A through hole is located on the first front side surface; A groove is provided on the second front side, with one end extending to the first front side and the other end extending to the hub.

2. The lightweight wheel hub according to claim 1, characterized in that, The first front side includes one or more of the following: The first front side meets the rim edge at the wheel flange; The width at the junction of the first front side and the rim is greater than the center width; The width at the junction of the first and second front sides is greater than the center width; The first front side edge has an arc-shaped structure; The edge of the first front side has a chamfered structure.

3. The lightweight wheel hub according to claim 1, characterized in that, The through hole includes one or more of the following: The through hole is an elliptical through hole; The through-hole is parallel to the axis of the wheel rim; The edges of the through hole are chamfered. The through hole is located at the center of the first front side surface; The area ratio of the through hole to the projection surface of the first front side along the rim axis is 1:

1.

4. The lightweight wheel hub according to claim 1, characterized in that, The groove includes one or more of the following: The inner side of the groove is provided with a draft angle; A chamfered structure is provided between the inner side surface of the groove and the inner bottom surface of the groove; The groove edges are chamfered.

5. The lightweight wheel hub according to claim 1, characterized in that, The hub includes: Center hole; Bolt connection hole, the groove extends to the edge of the bolt connection hole.

6. The lightweight wheel hub according to claim 1, characterized in that, The second front side includes one or more of the following: The second front side edge has a chamfered structure; The second front side is concave towards the hub relative to the first front side; The second front side edge has an arc-shaped structure; The second front side surface tapers towards the hub from the first front side surface.

7. The lightweight wheel hub according to claim 5, characterized in that, The hub also includes: Draft grooves, the number of which corresponds to the number of spokes, are located on the front side of the hub between adjacent spokes.

8. The lightweight wheel hub according to claim 1, characterized in that, The inner side of the rim is a groove bottom.

9. A wheel, characterized in that, Including the lightweight wheel hub as described in any one of claims 1 to 8.

10. A car, characterized in that, Including the wheel as described in claim 9.