Battery replacement cabinet

By linking the battery compartment fan, cabinet fan, and smoke sensor in the battery swapping cabinet, flammable gases can be quickly discharged, solving the problem of high explosion risk after thermal runaway of lithium batteries and improving safety and charging efficiency.

CN223618594UActive Publication Date: 2025-12-02BEIJING DIDI INFINITY TECH & DEV CO LTD
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Patent Information

Application Number
CN202423185474.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-02
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing battery swapping cabinets are prone to accumulating flammable gases after lithium battery thermal runaway, resulting in a high risk of explosion, and lack an effective gas venting mechanism.

Method used

Design a battery swapping cabinet equipped with multiple battery compartment fans and cabinet fans. A smoke sensor is linked to a control board to quickly expel combustible gas. A heater is used to regulate the battery compartment temperature, and a temperature sensor monitors and controls the operation of the fans.

Benefits of technology

This effectively reduced the possibility of explosions inside the battery swapping cabinet, improved safety and charging efficiency, and reduced losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses a battery changing cabinet, the battery changing cabinet comprises a cabinet body, a battery compartment arranged in the cabinet body, a battery compartment fan, a cabinet body fan, a smoke sensor and a control panel, the battery compartment fan and the battery compartment are arranged in a one-to-one correspondence manner, and the smoke sensor sends a smoke signal to the control panel when detecting smoke. And the control panel controls the plurality of battery compartment fans and the cabinet body fan to be started simultaneously according to the smog signal so as to discharge smog in the battery compartment and the cabinet body out of the cabinet body. According to the battery replacement cabinet, combustible gas can be quickly discharged out of the cabinet body by utilizing the battery bin fan and the cabinet body fan, so that air exchange in the cabinet body is realized, the possibility of explosion is reduced, and the loss is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of battery swapping equipment technology, specifically to a battery swapping cabinet. Background Technology

[0002] With the rapid development and continuous improvement of electric bicycles, the application of lithium batteries has been gradually promoted. Their high energy density, long cycle life, and extended range have made them popular among users. However, due to the high energy density of lithium batteries, factors such as the difficulty in extinguishing fires after thermal runaway have raised safety concerns. To facilitate the charging and swapping needs of electric bicycles, battery swapping cabinets have emerged in response to market demand.

[0003] Currently, the number and models of battery swapping cabinets are increasing, and they generally adopt a one-to-one charging method with individual battery compartments, which can meet the charging and swapping requirements. Due to the inherent characteristics of lithium batteries, they are prone to thermal runaway, producing a lot of flammable gases. If these flammable gases accumulate inside the battery swapping cabinet and come into contact with an open flame, it can easily cause the entire battery swapping cabinet to explode, resulting in personal injury and property damage. Utility Model Content

[0004] In view of this, this utility model embodiment provides a battery swapping cabinet that can quickly discharge combustible gases outside the cabinet, reducing the possibility of explosion and minimizing losses.

[0005] This utility model embodiment provides a battery swapping cabinet, the battery swapping cabinet comprising:

[0006] Cabinet;

[0007] Multiple battery compartments are disposed within the cabinet, the battery compartments being used to house and charge the batteries;

[0008] Multiple battery compartment fans are provided, one-to-one with the multiple battery compartments, and the battery compartment fans are used to exhaust the air in the battery compartment into the cabinet;

[0009] A cabinet fan is installed inside the cabinet, and the cabinet fan is used to exhaust air from inside the cabinet to the outside of the cabinet;

[0010] A smoke sensor is installed inside the cabinet and is used to detect whether there is smoke inside the cabinet.

[0011] The control board is communicatively connected to multiple battery compartment fans, cabinet fans, and smoke sensors. When the smoke sensors detect smoke, they send a smoke signal to the control board. The control board then controls multiple battery compartment fans and cabinet fans to start simultaneously based on the smoke signal, expelling the smoke from the battery compartment and cabinet to the outside of the cabinet.

[0012] Optionally, the smoke sensor is located at the top of the cabinet interior.

[0013] Optionally, the smoke sensor is a carbon monoxide sensor.

[0014] Optionally, each of the battery compartments is provided with a battery compartment air inlet and a battery compartment air outlet, and the battery compartment fan is located outside the battery compartment air inlet.

[0015] Optionally, the cabinet is provided with a cabinet air inlet and a cabinet air outlet, and the cabinet fan is located near the cabinet air outlet.

[0016] Optionally, the battery swapping cabinet also includes multiple battery compartment heaters, which are arranged one-to-one with the multiple battery compartments. The battery compartment heaters are used to heat the air inside the cabinet and are located between the battery compartment fan and the battery compartment air inlet.

[0017] The control board is communicatively connected to the battery compartment heater. The control board is configured to, when it detects that the battery is in a state of waiting to be charged or charging and the internal temperature of the battery is less than or equal to a first temperature threshold, control the battery compartment heater to heat the air inside the cabinet and control the battery compartment fan to blow the heated air into the battery compartment and exhaust the cold air inside the battery compartment into the cabinet. The control board is also configured to, when the battery is fully charged or the internal temperature of the battery is greater than or equal to a second temperature threshold, control the battery compartment heater to stop heating.

[0018] Optionally, the battery swapping cabinet also includes multiple battery compartment temperature sensors, which are installed one-to-one in the multiple battery compartments. The battery compartment temperature sensors are used to detect the temperature inside the battery compartment. The control board is communicatively connected to the battery compartment temperature sensors. The control board is configured to control the battery compartment fan to start when the temperature of the battery compartment is greater than a third temperature threshold to exchange the air inside the battery compartment with the air inside the cabinet.

[0019] Optionally, the battery swapping cabinet also includes a cabinet temperature sensor installed inside the cabinet. The cabinet temperature sensor is used to detect the temperature inside the cabinet. The control board is communicatively connected to the cabinet temperature sensor. The control board is configured to control the cabinet fan to start when the temperature inside the cabinet is greater than a fourth temperature threshold, so as to exhaust the air inside the cabinet to the outside of the cabinet.

[0020] Optionally, the first temperature threshold is 5°C, the second temperature threshold is 10°C, and the third and fourth temperature thresholds are 35°C.

[0021] Optionally, multiple battery compartments are arranged in a matrix within the cabinet, and each battery compartment is equipped with an electrical connector that is electrically connected to the control board.

[0022] This utility model embodiment provides a battery swapping cabinet, which includes a cabinet body, battery compartments housed within the cabinet, battery compartment fans, cabinet fans, smoke sensors, and a control board. Each battery compartment fan is correspondingly positioned to a battery compartment. When the smoke sensor detects smoke, it sends a smoke signal to the control board. Based on this smoke signal, the control board simultaneously activates multiple battery compartment fans and cabinet fans to expel smoke from the battery compartments and cabinet body to the outside of the cabinet. This battery swapping cabinet can utilize the battery compartment fans and cabinet fans to quickly expel combustible gases to the outside of the cabinet, achieving air exchange within the cabinet, reducing the possibility of explosion, and minimizing losses. Attached Figure Description

[0023] The above and other objects, features and advantages of the present invention will become clearer from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:

[0024] Figure 1 This is a schematic diagram of the battery swapping cabinet according to an embodiment of the present utility model;

[0025] Figure 2 This is a schematic diagram of the battery compartment structure according to an embodiment of the present invention;

[0026] Figure 3 This is a schematic diagram of the frame of an electronic device according to an embodiment of the present invention.

[0027] Figure label:

[0028] 1-Cabinet; 2-Battery compartment; 3-Battery compartment heater; 4-Battery compartment fan; 5-Battery compartment temperature sensor; 6-Cabinet temperature sensor; 7-Cabinet fan; 9-Battery compartment air outlet; 10-Cabinet air inlet; 11-Control board; 12-Smoke sensor. Detailed Implementation

[0029] The present application is described below based on embodiments, but it is not limited to these embodiments. In the detailed description of the present application below, certain specific details are described in detail. Those skilled in the art can fully understand the present application without these details. To avoid obscuring the substance of the present application, well-known methods, processes, flows, elements, and circuits are not described in detail.

[0030] Furthermore, those skilled in the art should understand that the accompanying drawings provided herein are for illustrative purposes only and are not necessarily drawn to scale.

[0031] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0032] Unless the context explicitly requires it, words such as "including" or "contains" throughout the application should be interpreted as including rather than exclusive or exhaustive; that is, meaning "including but not limited to".

[0033] In the description of this application, it should be understood that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0034] Figure 1 This is a schematic diagram of the battery swapping cabinet. Figure 2 This is a structural diagram of the battery compartment. Figure 1 and Figure 2 As shown, the battery swapping cabinet includes a cabinet body 1, multiple battery compartments 2, multiple battery compartment fans 4, a cabinet fan 7, a smoke sensor 12, and a control board 11. The cabinet body 1 is used to install and support the various components of the battery swapping cabinet, such as the battery compartments 2.

[0035] Multiple battery compartments 2 are installed inside the cabinet 1. The battery compartments 2 are used to hold batteries for charging, making it convenient for users to replace them. In some embodiments, the multiple battery compartments 2 are arranged in a matrix within the cabinet 1, which can accommodate a sufficient number of battery compartments 2 to provide enough space for users to charge and replace batteries, saving time.

[0036] The battery compartment 2 can have various feasible shapes, such as cuboid, cylindrical, or prismatic. The battery compartment 2 matches the shape of the battery to facilitate battery insertion. For example, if the battery is cuboid, the battery compartment 2 will be correspondingly cuboid. In some embodiments, the battery compartment 2 is equipped with an electrical connector (i.e., a charging interface). When the battery is placed in the battery compartment 2, it can be electrically connected to the connector and charged. The electrical connector is electrically connected to the control board 11, which can control the connector to connect to power and charge the battery, or stop charging the battery according to instructions (e.g., to prevent overcharging after the battery is fully charged). Furthermore, in some embodiments, each battery compartment 2 can be equipped with a compartment control module. The electrical connector is electrically connected to the compartment control module, which is in turn connected to the control board. The compartment control module can control the corresponding electrical connector, compartment door, etc., within the battery compartment 2 to perform corresponding actions, completing battery swapping and monitoring operations.

[0037] In this embodiment, multiple battery compartment fans 4 are respectively configured one-to-one with multiple battery compartments 2, that is, each battery compartment 2 is equipped with one battery compartment fan 4. The battery compartment fans 4 are used to exhaust air from the corresponding battery compartment 2 into the cabinet 1. Cabinet fans 7 are installed inside the cabinet 1, and are used to exhaust air from the cabinet 1 to the outside of the cabinet 1 for air exchange. The multiple battery compartment fans 4 and the cabinet fans 7 work together to achieve the replacement of air in the battery compartments 2 and cabinet 1 with external air. Figure 1 As shown, the smoke sensor 12 is installed inside the cabinet 1, and the smoke sensor 12 is used to detect whether there is smoke inside the cabinet 1.

[0038] like Figure 3 As shown, the control board 11 is communicatively connected to multiple battery compartment fans 4, cabinet fans 7, and smoke sensors 12. When smoke is emitted from the battery compartment 2, the smoke can escape from the battery compartment 2 into the cabinet 1. When the smoke sensor 12 detects the smoke, it sends a smoke signal to the control board 11. Based on the smoke signal, the control board 11 controls the multiple battery compartment fans 4 and the cabinet fans 7 to start simultaneously, expelling the smoke from the battery compartment 2 and cabinet 1 to the outside of the cabinet 1. This allows for rapid smoke removal and reduces the risk of explosion. Specifically, the multiple battery compartment fans 4 expel the smoke from their respective battery compartment 2 into the cabinet 1, and the cabinet fans 7 ultimately expel the smoke to the battery swapping cabinet.

[0039] In this embodiment, the smoke sensor 12 is installed at the top inside the cabinet 1. Since smoke flows from low to high, when smoke appears in the battery compartment 2 at any location, it will pass through the smoke sensor 12 installed at a high position, thereby effectively detecting the smoke, realizing the exhaust of the smoke, and improving the safety of the battery swapping cabinet.

[0040] Furthermore, the cabinet fan 7 is located inside the cabinet 1 near the top, which facilitates the exhaust of air (such as smoke from combustible gases) inside the cabinet 1 to the outside of the cabinet 1, avoiding residues, etc.

[0041] In some embodiments, the smoke sensor 12 is a carbon monoxide sensor.

[0042] In some embodiments, the battery swapping cabinet further includes multiple battery compartment heaters 3, each corresponding to one of the multiple battery compartments 2. That is, each battery compartment 2 is also equipped with a corresponding battery compartment heater 3. The battery compartment heaters 3 are used to heat the air inside the cabinet 1, especially the air temperature near the battery compartment heaters 3. Maintaining a constant temperature inside the battery compartment 2 ensures that the internal temperature of the battery is at a suitable level, improving charging efficiency and battery life. The control board 11 can also communicate with the battery compartment heaters 3 and the battery compartment fan 4. After the battery is placed in the battery compartment 2, the battery communicates with the control board 11 to exchange data, such as uploading data on power level and internal temperature.

[0043] When there is a battery in battery compartment 2 but it is not fully charged, i.e., the battery is in a state of waiting to be charged or charging, the control board 11 interacts with the battery BMS to read that the internal temperature of the battery is less than or equal to a first temperature threshold. When the control board 11 reads that the internal temperature of the battery is less than or equal to a first temperature threshold, the control board 11 controls the corresponding battery compartment heater 3 and battery compartment fan 4 to start. The battery compartment heater 3 heats the air inside the cabinet 1, and the battery compartment fan 4 blows the heated air into the battery compartment 2 and exhausts the cold air inside the battery compartment 2 into the cabinet 1, forming a heating cycle to ensure that the temperature of the battery compartment 2 is at an appropriate temperature, so as to gradually increase the internal temperature of the battery, improve charging efficiency and battery life. When the control board 11 reads that the battery is fully charged or the internal temperature of the battery rises above a second temperature threshold, the control board 11 controls the battery compartment heater 3 to stop heating, and at the same time controls the battery compartment fan 4 to stop running as needed. The first temperature threshold and the second temperature threshold can be set according to the actual situation. In some embodiments, the first temperature threshold is 5°C and the second temperature threshold is 10°C.

[0044] like Figure 1 and Figure 2As shown, each battery compartment 2 is equipped with a battery compartment air inlet and a battery compartment air outlet 9. A battery compartment fan 4 is located outside the battery compartment air inlet, quickly blowing smoke and other air from the battery compartment 2 from the air inlet side to the air outlet 9 side, thus exhausting it into the cabinet 1. A battery compartment heater 3 is located between the battery compartment fan 4 and the battery compartment air inlet, quickly heating the air near the battery compartment air inlet. The battery compartment fan 4 is located outside the battery compartment heater 3, quickly blowing the heated air into the battery compartment 2 through the battery compartment air inlet, rapidly regulating the temperature inside the battery compartment 2. Preferably, the battery compartment air inlet and battery compartment air outlet 9 are located on opposite sides of the battery compartment 2 according to the fan's blowing direction. The battery compartment air inlet is located at the rear end of the battery compartment 2, where the rear space is larger, facilitating the installation of the battery compartment fan 4 and battery compartment heater 3, while also allowing them to be concealed, improving aesthetics. The battery compartment air outlet 9 is located at the top or bottom of the battery compartment 2 near the front end, which can conform to the airflow direction to achieve rapid air exchange without affecting the rotation of the compartment door or battery swapping. The battery compartment air inlet and outlet 9 can be multiple vents arranged in a matrix.

[0045] The battery swapping cabinet also includes multiple battery compartment temperature sensors 5. Each battery compartment temperature sensor 5 is installed one-to-one within a specific battery compartment 2, and is used to detect the temperature inside the battery compartment 2. That is, each battery compartment 2 has one battery compartment temperature sensor 5. In some embodiments, the battery compartment temperature sensor 5 is installed on the outside of the battery compartment 2, with its probe extending into the battery compartment 2 to detect the temperature inside the battery compartment 2.

[0046] like Figure 3 As shown, the control board 11 is communicatively connected to the battery compartment temperature sensor 5, which sends the real-time detected battery compartment temperature to the control board 11. When the temperature inside the battery compartment 2 exceeds a third temperature threshold, the control board 11 activates the battery compartment fan 4 to exchange air between the battery compartment 2 and the cabinet 1. Specifically, the battery compartment fan 4 blows air from the cabinet 1 into the battery compartment 2, and air from the battery compartment 2 is blown out of the cabinet 1. This air exchange lowers the temperature inside the battery compartment 2, creating a suitable temperature environment for charging.

[0047] The battery swapping cabinet also includes a cabinet temperature sensor 6, which is installed inside the cabinet 1, such as... Figure 1As shown. Cabinet temperature sensor 6 is used to detect the temperature inside cabinet 1. Cabinet fan 7 is used to blow air from inside cabinet 1 to the outside, reducing the temperature inside cabinet 1. Control board 11 is communicatively connected to cabinet temperature sensor 6 and cabinet fan 7. During the exchange of air between battery compartment 2 and cabinet 1, the temperature of the air inside cabinet 1 gradually increases, and cabinet temperature sensor 6 sends the detected temperature to control board 11. When the detected air temperature inside cabinet 1 exceeds a fourth temperature threshold, control board 11 controls cabinet fan 7 to start and exhaust the air from inside cabinet 1 to the outside. The third and fourth temperature thresholds can be set according to actual conditions. In some embodiments, the third and fourth temperature thresholds are 35°C.

[0048] In some embodiments, the cabinet temperature sensor 6 and the cabinet fan 7 are located inside the cabinet 1 near the top to facilitate air exchange and circulation. Figure 1 As shown, cabinet 1 is equipped with a cabinet air inlet 10 and a cabinet air outlet, which are located on the back of cabinet 1. The cabinet air inlet 10 is located near the bottom of cabinet 1, and the cabinet air outlet is located near the top of cabinet 1. Cabinet fan 7 is located near cabinet air outlet, and cabinet temperature sensor 6 is located near the top of cabinet 1.

[0049] This embodiment of the battery swapping cabinet includes a cabinet body, battery compartments housed within the cabinet, battery compartment fans, cabinet fans, smoke sensors, and a control board. Each battery compartment fan is paired with a corresponding battery compartment. When the smoke sensor detects smoke, it sends a smoke signal to the control board. Based on this signal, the control board simultaneously activates multiple battery compartment fans and cabinet fans to expel smoke from the battery compartments and cabinet body to the outside. This battery swapping cabinet utilizes the battery compartment fans and cabinet fans to quickly expel combustible gases, achieving air exchange within the cabinet, reducing the possibility of explosion, and minimizing losses.

[0050] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A battery swapping cabinet, characterized in that, The battery swapping cabinet includes: Cabinet (1); Multiple battery compartments (2) are disposed inside the cabinet (1), the battery compartments (2) being used to hold batteries and charge the batteries; Multiple battery compartment fans (4) are provided one-to-one with multiple battery compartments (2), and the battery compartment fans (4) are used to exhaust the air in the battery compartments (2) into the cabinet (1); A cabinet fan (7) is installed inside the cabinet (1) and is used to exhaust the air inside the cabinet (1) to the outside of the cabinet (1). A smoke sensor (12) is installed inside the cabinet (1) and is used to detect whether there is smoke inside the cabinet (1). The control board (11) is communicatively connected to multiple battery compartment fans (4), cabinet fans (7) and smoke sensors (12). When the smoke sensor (12) detects smoke, it sends a smoke signal to the control board (11). The control board (11) controls multiple battery compartment fans (4) and cabinet fans (7) to start simultaneously according to the smoke signal to discharge the smoke in the battery compartment (2) and cabinet (1) to the outside of the cabinet (1).

2. The battery swapping cabinet according to claim 1, characterized in that, The smoke sensor (12) is located at the top inside the cabinet (1).

3. The battery swapping cabinet according to claim 1, characterized in that, The smoke sensor (12) is a carbon monoxide sensor.

4. The battery swapping cabinet according to claim 1, characterized in that, Each of the battery compartments (2) is provided with a battery compartment air inlet and a battery compartment air outlet (9), and the battery compartment fan (4) is located outside the battery compartment air inlet.

5. The battery swapping cabinet according to claim 1, characterized in that, The cabinet (1) is provided with a cabinet air inlet (10) and a cabinet air outlet, and the cabinet fan (7) is located near the cabinet air outlet.

6. The battery swapping cabinet according to claim 4, characterized in that, The battery swapping cabinet also includes multiple battery compartment heaters (3), which are arranged one-to-one with the multiple battery compartments (2). The battery compartment heaters (3) are used to heat the air inside the cabinet (1). The battery compartment heaters (3) are located between the battery compartment fan (4) and the battery compartment air inlet. The control board (11) is communicatively connected to the battery compartment heater (3). The control board (11) is configured to control the battery compartment heater (3) to heat the air inside the cabinet (1) and control the battery compartment fan (4) to blow the heated air into the battery compartment (2) and exhaust the cold air inside the battery compartment (2) into the cabinet (1) when the battery is detected to be in a state of waiting to be charged or charging and the internal temperature of the battery is less than or equal to a first temperature threshold. The control board (11) is also configured to control the battery compartment heater (3) to stop heating when the battery is fully charged or the internal temperature of the battery is greater than or equal to a second temperature threshold.

7. The battery swapping cabinet according to claim 6, characterized in that, The battery swapping cabinet also includes multiple battery compartment temperature sensors (5), which are installed one-to-one in the multiple battery compartments (2). The battery compartment temperature sensors (5) are used to detect the temperature inside the battery compartment (2). The control board (11) is communicatively connected to the battery compartment temperature sensors (5). The control board (11) is configured to control the battery compartment fan (4) to start when the temperature of the battery compartment (2) is greater than a third temperature threshold to exchange the air inside the battery compartment (2) with the air inside the cabinet (1).

8. The battery swapping cabinet according to claim 7, characterized in that, The battery swapping cabinet also includes a cabinet temperature sensor (6) installed inside the cabinet (1). The cabinet temperature sensor (6) is used to detect the temperature inside the cabinet (1). The control board (11) is communicatively connected to the cabinet temperature sensor (6). The control board (11) is configured to control the cabinet fan (7) to start when the temperature inside the cabinet (1) is greater than a fourth temperature threshold, so as to exhaust the air inside the cabinet (1) to the outside of the cabinet (1).

9. The battery swapping cabinet according to claim 8, characterized in that, The first temperature threshold is 5°C, the second temperature threshold is 10°C, and the third and fourth temperature thresholds are both 35°C.

10. The battery swapping cabinet according to claim 1, characterized in that, Multiple battery compartments (2) are arranged in a matrix within the cabinet (1). Each battery compartment (2) is equipped with an electrical connector, which is electrically connected to the control board (11).