Suspension type car stop bar based on mine car derailment

By designing a suspended stop bar, and utilizing a system of fixed columns, rotating discs, reinforcing anchors, and electric winches, the adaptability and stability issues of existing stop bars when mine cars derail are solved. This achieves flexible blocking and stable connection of mine cars, improving the applicability and safety of the device.

CN223618734UActive Publication Date: 2025-12-02CHIFENG SHANJIN HONGLING NONFERROUS MINING
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Patent Information

Application Number
CN202422819445.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-12-02
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing car stop bars are insufficient in blocking effect and adaptability when dealing with derailed mine cars of different weights and speeds, and the stability and reliability of the deployment and retraction process need to be optimized.

Method used

A suspended stop bar for mine car derailment was designed, which uses components such as fixed column, rotating disk, reinforcing anchor, bevel gear, motor and electric winch. The stop bar can be moved flexibly and connected stably through transmission mechanism and electric winch system. Combined with rubber buffer plate to absorb impact force, the stability and adaptability of the device are ensured.

Benefits of technology

It enables flexible blocking of mine cars of different weights and speeds, improves the applicability and adaptability of the device, ensures the stability and reliability of the blocking bar under extreme conditions, and prevents damage caused by mine car derailment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of car stopping bars, and discloses a suspension type car stopping bar based on mine car derailment, which comprises a fixed column, one end of the inner wall of the fixed column is fixedly connected with a fixed disc, the output end of the top of the fixed disc is movably connected with a rotating disc, and the top of the rotating disc is provided with a plurality of arc-shaped limiting grooves. The output end of the bottom of the rotating disc is movably connected with a plurality of reinforcing anchors, the output ends of the tops of the reinforcing anchors penetrate through the top of the fixed disc, the output ends of the tops of the reinforcing anchors are in friction contact with the output ends of the arc-shaped limiting grooves, and the output ends of the tops of the arc-shaped limiting grooves are fixedly connected with bevel gears. The anti-derailing tramcar can easily move up and down according to needs, daily maintenance and overhaul are facilitated, quick response can be achieved in emergency, derailing tramcars are effectively blocked, and meanwhile the overall structure is more stable and more practical through fixing of the reinforcing anchor.
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Description

Technical Field

[0001] This utility model relates to the field of derailment control technology, specifically a suspended derailment control bar for mine cars that have derailed. Background Technology

[0002] In the mining and transportation of mineral resources, the safe operation of mining cars is a crucial link in ensuring production efficiency and personnel safety. However, due to various reasons such as track wear, operational errors, and equipment failures, mining car derailment accidents occur frequently, posing serious safety hazards to mine production. To address this issue, some derailment prevention devices have emerged on the market, designed to stop derailed mining cars and prevent them from continuing to slide and causing greater damage.

[0003] For example, Chinese patent CN212890355U discloses a retractable mine car stop. This device, through its retractable design, can be retracted when not in use, reducing the impact on the normal operation of mine cars and facilitating maintenance and repair. To a certain extent, this patented retractable mine car stop improves the flexibility and safety of mine transportation. Although this patent represents a certain advancement in mine rail car stops, it still has some shortcomings and limitations. Specifically, the blocking effect and adaptability of this patented car stop when dealing with mine cars of different weights and speeds derailing may still have room for improvement. Furthermore, although the device has a retractable function, the stability and reliability of the retraction process still need further optimization in actual operation. Therefore, we propose a suspended mine car stop based on mine car derailment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a suspended stop bar for mine car derailment, which solves the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a suspended stop bar for mine car derailment, comprising a fixed column, a fixed plate fixedly connected to one end of the inner wall of the fixed column, a rotating disk movably connected to the top output end of the fixed plate, and a plurality of arc-shaped limiting grooves opened on the top of the rotating disk, a plurality of reinforcing anchors movably connected to the bottom output end of the rotating disk, and the top output end of the reinforcing anchors penetrating through the top of the fixed plate, the top output end of the reinforcing anchors being in frictional contact with the output end of the arc-shaped limiting grooves, a bevel gear fixedly connected to the top output end of the arc-shaped limiting grooves, a bevel gear roller movably connected to the inner wall of one end of the fixed column, and the bevel gear roller and the bevel gear being meshed, a second bevel gear movably connected to the top of the inner wall of the fixed column, and the bottom output end of the second bevel gear being meshed with the bevel gear roller, the top output end of the second bevel gear penetrating through the top of the fixed column, a forward and reverse motor fixedly connected to the top of the fixed column, and the bottom output end of the forward and reverse motor being fixedly connected to the top output end of the second bevel gear.

[0008] Preferably, a support frame is fixedly connected to the top of the fixed column, and the forward and reverse motors are located below the support frame. The top output end of the second sensor is fixedly connected to the support column, and an electric winch is fixedly connected to the top output end of the support column.

[0009] Preferably, a crossbeam is movably connected to the bottom output end of the support column, and a rubber buffer plate is rubbed against the output end of the crossbeam on the side away from the support column. A second support frame is fixedly connected to the bottom of the rubber buffer plate, and a second fixed column is fixedly connected to the bottom output end of the second support frame, with the second fixed column being parallel to the fixed column.

[0010] Preferably, the internal structure of the second fixing column is the same as that of the fixing column.

[0011] Preferably, a sensor is fixedly connected to the bottom of the inner wall of the rubber buffer plate, and a second sensor is fixedly connected to the output end of the crossbeam near the rubber buffer plate, and the second sensor is parallel to the sensor vertically.

[0012] Preferably, a second support column is fixedly connected to the top output end of the second support frame, a pulley is movably connected to the top output end of the second support column, a steel wire rope is fixedly connected to the output end of the electric winch, and one side of the outer wall is in frictional contact with the output end of the pulley. The output end of the steel wire rope away from the electric winch is hung on the output end of the crossbeam near the rubber buffer plate. Several fixed seats are fixedly connected to the top end of the fixed column and the second fixed column.

[0013] Preferably, the support column, the second support column, and the crossbeam are made of cold-welded seamless square steel, the support column is 1.5 meters high, the second support column is 2.6 meters high, and the crossbeam is 5.7 meters long.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a suspended stop bar for mine car derailment, which has the following advantages:

[0016] 1. This suspended stop bar for mine car derailment can be easily moved up and down as needed, which not only facilitates daily maintenance and repair, but also enables a rapid response in emergency situations to effectively stop derailed mine cars. At the same time, through the cooperation of electric winch and pulley system, it can flexibly stop mine cars of different weights and speeds, thus improving the applicability and adaptability of the device.

[0017] 2. This suspended stop bar, designed for mine car derailment, uses reinforced anchors to ensure a firm connection between the support column and the ground, maintaining the stability and reliability of the stop bar even under extreme conditions such as earthquakes or strong impacts from mine cars.

[0018] 3. This suspended stop bar, designed for mine car derailment, forms a more stable structural system with its crossbeams and support columns through the reinforcement of anchors, effectively preventing damage to the stop bar caused by the huge impact force generated by mine car derailment. Attached Figure Description

[0019] Figure 1 This is a cross-sectional view of the fixing column of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of this utility model;

[0021] Figure 3 This is a side view of the present invention;

[0022] In the diagram: 1. Fixed column; 2. Fixed plate; 3. Rotating plate; 4. Arc-shaped limiting groove; 5. Reinforcing anchor; 6. Bevel gear; 7. Bevel gear roller; 8. Second bevel gear; 9. Forward and reverse motor; 10. Support frame; 11. Support column; 12. Electric winch; 13. Second fixed column; 14. Second support frame; 15. Second support column; 16. Rubber buffer plate; 17. Sensor; 18. Crossbeam; 19. Second sensor; 20. Pulley; 21. Steel wire rope; 22. Fixed seat. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3 A suspended stop bar for mine car derailment includes a fixed column 1, a fixed plate 2 fixedly connected to one end of the inner wall of the fixed column 1, a rotating plate 3 movably connected to the top output end of the fixed plate 2, and a plurality of arc-shaped limiting grooves 4 opened on the top of the rotating plate 3. A plurality of reinforcing anchors 5 movably connected to the bottom output end of the rotating plate 3, and the top output end of the reinforcing anchors 5 penetrates through the top of the fixed plate 2. The top output end of the reinforcing anchors 5 and the output end of the arc-shaped limiting grooves 4 are in frictional contact. A bevel gear 6 is fixedly connected to the top output end of the arc-shaped limiting grooves 4. A bevel gear roller 7 is movably connected to the inner wall of one end of the fixed column 1, and the bevel gear roller 7 and the bevel gear 6 are meshed. A second bevel gear 8 is movably connected to the top of the inner wall of the fixed column 1, and the bottom output end of the second bevel gear 8 is meshed with the bevel gear roller 7. The top output end of the second bevel gear 8 penetrates through the top of the fixed column 1. A forward and reverse motor 9 is fixedly connected to the top of the fixed column 1, and the bottom output end of the forward and reverse motor 9 is fixedly connected to the top output end of the second bevel gear 8.

[0025] Furthermore, a support frame 10 is fixedly connected to the top of the fixed column 1, and the forward and reverse motor 9 is located below the support frame 10. The top output end of the second sensor 19 is fixedly connected to the support column 11, and the top output end of the support column 11 is fixedly connected to the electric winch 12.

[0026] Furthermore, a crossbeam 18 is movably connected to the bottom output end of the support column 11. A rubber buffer plate 16 is in frictional contact with the output end of the crossbeam 18 on the side away from the support column 11. A second support frame 14 is fixedly connected to the bottom of the rubber buffer plate 16. A second fixed column 13 is fixedly connected to the bottom output end of the second support frame 14, and the second fixed column 13 is parallel to the fixed column 1.

[0027] Furthermore, the internal structure of the second fixed column 13 is the same as that of the fixed column 1.

[0028] Furthermore, a sensor 17 is fixedly connected to the bottom of the inner wall of the rubber buffer plate 16, and a second sensor 19 is fixedly connected to the output end of the crossbeam 18 near the rubber buffer plate 16, and the second sensor 19 is parallel to the sensor 17 vertically.

[0029] Furthermore, a second support column 15 is fixedly connected to the top output end of the second support frame 14, and a pulley 20 is movably connected to the top output end of the second support column 15. A steel wire rope 21 is fixedly connected to the output end of the electric winch 12, and one side of the outer wall is in frictional contact with the output end of the pulley 20. The output end of the steel wire rope 21 away from the electric winch 12 is hung on the output end of the crossbeam 18 near the rubber buffer plate 16. Several fixed seats 22 are fixedly connected to one end of the top of the fixed column 1 and the second fixed column 13.

[0030] Furthermore, the support column 11, the second support column 15, and the crossbeam 18 are made of cold-welded seamless square steel. The support column 11 is 1.5 meters high, the second support column 15 is 2.6 meters high, and the crossbeam 18 is 5.7 meters long.

[0031] Working principle: The stop bar mainly consists of a fixed post 1, a fixed plate 2, a rotating plate 3, an arc-shaped limiting groove 4, a reinforcing anchor 5, a bevel gear 6, a bevel gear roller 7, a second bevel gear 8, and a forward / reverse motor 9. The fixed post 1 is connected to the rotating plate 3 through the fixed plate 2. The rotating plate 3 has an arc-shaped limiting groove 4. The reinforcing anchor 5 is connected to the arc-shaped limiting groove 4 through frictional contact, which enhances the stability of the structure. The bevel gear 6 meshes with the bevel gear roller 7 and the second bevel gear 8 to form a transmission mechanism. The forward / reverse motor 9... The support frame 10 is fixed to the top of the fixed column 1 and drives the second bevel gear 8 to rotate. When the forward and reverse motor 9 starts, its output end transmits power through the meshing of the second bevel gear 8, bevel gear roller 7, and bevel gear 6, causing the rotating disk 3 to rotate on the fixed disk 2. The rotation of the rotating disk 3 drives the reinforcing anchor 5 connected to it, further enhancing the stability of the entire structure. The electric winch 12 is connected to the crossbeam 18 through the steel wire rope 21. The other side of the crossbeam 18 is in frictional contact with the rubber buffer plate 16. When the mine car detaches... When the rail impacts the rubber buffer plate 16, the impact force is absorbed by the rubber buffer plate 16 and transmitted to the crossbeam 18. The crossbeam 18 transmits the force to the electric winch 12 through the steel wire rope 21. At the same time, the pulley 20 acts as a guide. The bottom of the inner wall of the rubber buffer plate 16 is equipped with a sensor 17, and the crossbeam 18 is equipped with a second sensor 19. The two are parallel to each other. When the distance between the sensor 17 and the second sensor 19 increases, a signal is sent to the electric winch 12 to control it to stop rising or start falling, thereby avoiding damage to the steel wire rope due to excessive stretching or causing safety accidents. Key components such as the support column 11, the second support column 15, and the crossbeam 18 are made of cold-jointed seamless square steel to ensure the strength and stability of the structure. The support column 11 is 1.5 meters high, the second support column 15 is 2.6 meters high, and the crossbeam 18 is 5.7 meters long. These dimensions ensure that the stop bar can effectively intercept and buffer the impact force of the derailed mine car. The fixed column 1 and the second fixed column 13 are equipped with several fixed seats 22 for reinforcing both sides of the device.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A suspended stop bar for mine car derailment, comprising a fixed column (1), characterized in that: A fixed plate (2) is fixedly connected to one end of the inner wall of the fixed column (1). A rotating plate (3) is movably connected to the top output end of the fixed plate (2). Several arc-shaped limiting grooves (4) are opened on the top of the rotating plate (3). Several reinforcing anchors (5) are movably connected to the bottom output end of the rotating plate (3). The top output end of the reinforcing anchor (5) passes through the top of the fixed plate (2). The top output end of the reinforcing anchor (5) is in frictional contact with the output end of the arc-shaped limiting groove (4). A bevel gear (6) is fixedly connected to the top output end of the arc-shaped limiting groove (4). A bevel gear roller (7) is movably connected to the inner wall of one end of the fixed column (1), and the bevel gear roller (7) is meshed with the bevel gear (6). A second bevel gear (8) is movably connected to the top of the inner wall of the fixed column (1), and the bottom output end of the second bevel gear (8) is meshed with the bevel gear roller (7). The top output end of the second bevel gear (8) passes through the top of the fixed column (1). A forward and reverse motor (9) is fixedly connected to the top of the fixed column (1), and the bottom output end of the forward and reverse motor (9) is fixedly connected to the top output end of the second bevel gear (8).

2. A suspended stop bar for mine car derailment as described in claim 1, characterized in that: The top of the fixed column (1) is fixedly connected to a support frame (10), and the forward and reverse motor (9) is located below the support frame (10). The top output end of the second sensor (19) is fixedly connected to a support column (11), and the top output end of the support column (11) is fixedly connected to an electric winch (12).

3. A suspended stop bar for mine car derailment according to claim 2, characterized in that: The bottom output end of the support column (11) is movably connected to a crossbeam (18). The output end of the crossbeam (18) away from the support column (11) is in frictional contact with a rubber buffer plate (16). The bottom of the rubber buffer plate (16) is fixedly connected to a second support frame (14). The bottom output end of the second support frame (14) is fixedly connected to a second fixed column (13), and the second fixed column (13) is parallel to the fixed column (1).

4. A suspended stop bar for mine car derailment as described in claim 3, characterized in that: The internal structure of the second fixed column (13) is the same as that of the fixed column (1).

5. A suspended stop bar for mine car derailment according to claim 3, characterized in that: A sensor (17) is fixedly connected to the bottom of the inner wall of the rubber buffer plate (16), and a second sensor (19) is fixedly connected to the output end of the crossbeam (18) near the rubber buffer plate (16), and the second sensor (19) is parallel to the sensor (17) vertically.

6. A suspended stop bar for mine car derailment according to claim 5, characterized in that: The second support frame (14) is fixedly connected to the top output end of the second support column (15), and the top output end of the second support column (15) is movably connected to the pulley (20). The output end of the electric winch (12) is fixedly connected to the wire rope (21), and one side of the outer wall is in frictional contact with the output end of the pulley (20). The output end of the wire rope (21) away from the electric winch (12) is hung on the output end of the crossbeam (18) near the rubber buffer plate (16). The fixed column (1) and the top end of the second fixed column (13) are fixedly connected to several fixed seats (22).

7. A suspended stop bar for mine car derailment according to claim 6, characterized in that: The support column (11), the second support column (15), and the crossbeam (18) are made of cold-welded seamless square steel. The support column (11) is 1.5 meters high, the second support column (15) is 2.6 meters high, and the crossbeam (18) is 5.7 meters long with reinforcement anchor.

Citation Information

Patent Citations

  • Retractable car stop lever

    CN212890355U