Juice filling and sealing device

Abstract

The utility model relates to the technical field of fruit juice production, and discloses a fruit juice filling and sealing device which comprises an equipment bin, a supporting assembly is arranged on the inner wall of the equipment bin, a motor is fixedly connected to the upper surface of the equipment bin, the output end of the motor is fixedly connected with a second rotating shaft, one end of the second rotating shaft is fixedly connected with an upper die, and the other end of the second rotating shaft is fixedly connected with a lower die. An adjusting mechanism is arranged in the equipment bin; the adjusting mechanism comprises a rotary knob, the lower surface of the rotary knob is rotationally connected to the upper surface of the equipment bin, a threaded rod is fixedly connected to the lower surface of the rotary knob, and a sliding block is in threaded connection to the outer wall of the threaded rod. According to the fruit juice packaging device, the motor drives the threaded rod to rotate, the sliding block drives the limiting plate to move up and down, then the adjusting block moves in the horizontal direction through the splayed limiting groove in the limiting plate and limiting extrusion of the guide plate in the horizontal direction, and therefore the distance between the packaging blades at the two ends can be adjusted according to fruit juice cans of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of juice production technology, and in particular to a juice filling and sealing device. Background Technology

[0002] Against the backdrop of the booming development of the juice production industry, a high-efficiency, precise, and adaptable juice filling and sealing device has become a key piece of equipment sought by many companies. As the market demand for diversified juice products continues to rise, the size and specifications of juice cans are becoming increasingly complex, ranging from portable small packages to large-capacity family packs. This poses a severe challenge to the juice filling and sealing process, and there is an urgent need for a professional device that can flexibly handle different can types to ensure a smooth and efficient production process.

[0003] Traditional juice filling and sealing machines mostly employ a relatively fixed mechanical structure design. The sealing section typically consists of a set of blades with a fixed spacing, mounted on a rigid support, working in conjunction with a mold of fixed size below. Power transmission relies mainly on a simple mechanical linkage structure, with a single motor driving the main shaft to rotate, and then transmitting power to various actuators via a series of gears or pulleys to achieve the opening and closing of the filling valve and trigger the sealing action. The overall structure is relatively simple and rigid.

[0004] However, this traditional design has significant drawbacks. Because the blade spacing is fixed, it's difficult to adjust flexibly to accommodate variations in the outer diameter of juice cans of different sizes. This often results in incomplete sealing or excessive compression of the can, leading to deformation and damage. This not only generates a large number of defective products, reducing the product qualification rate, but also severely restricts production efficiency, increases production costs, and fails to meet the urgent needs of modern juice producers for rapid, high-quality packaging of diversified products. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a juice filling and sealing device, which aims to improve the problems of traditional juice filling and sealing devices, which are difficult to adapt to different sizes of juice bottles due to the fixed blade spacing, resulting in poor sealing, damage to the bottle, and other issues that affect production efficiency and quality.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a juice filling and sealing device, comprising an equipment chamber, a support assembly provided on the inner wall of the equipment chamber, a motor fixedly connected to the upper surface of the equipment chamber, a rotating shaft II fixedly connected to the output end of the motor, an upper mold fixedly connected to one end of the rotating shaft II, and an adjustment mechanism provided inside the equipment chamber;

[0007] The adjustment mechanism includes a knob, the lower surface of which is rotatably connected to the upper surface of the equipment compartment. A threaded rod is fixedly connected to the lower surface of the knob. A slider is threadedly connected to the outer wall of the threaded rod. A limit plate is fixedly connected to the outer wall of the slider. A limit groove is provided inside the limit plate. A limit shaft is slidably connected inside the limit plate. The outer wall of the limit shaft is slidably connected to the inner wall of the limit groove. An adjustment block is fixedly connected to one end of the limit shaft. A guide plate is slidably connected inside the adjustment block. A rotating shaft is fixedly connected to the lower surface of the adjustment block. A sealing blade is rotatably connected to the outer wall of the rotating shaft.

[0008] Furthermore, the support assembly includes a cylinder, the lower surface of which is fixedly connected to the inside of the equipment compartment, the output end of which is fixedly connected to a support column, the upper surface of which is fixedly connected to a locking block, the outer wall of which is slidably connected to a pull rod, the outer wall of which is provided with a return spring, and the outer wall of which is slidably connected to a detachable lower mold.

[0009] Furthermore, one end of the threaded rod is rotatably connected to the inner wall of the equipment compartment.

[0010] Furthermore, one end of the reset spring is fixedly connected to the outer wall of the detachable lower mold.

[0011] Furthermore, the top of the card block is slidably connected to the interior of the removable lower mold.

[0012] Furthermore, a support plate is fixedly connected to the upper surface of the guide plate, and the upper surface of the support plate is fixedly connected to the outer wall of the equipment compartment.

[0013] Furthermore, the outer wall of the support column is slidably connected to the interior of the equipment compartment.

[0014] Furthermore, a control panel is fixedly connected to the outer wall of the equipment compartment.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the screw rod is driven by a motor to rotate, which causes the slider to move the limiting plate up and down. Then, the limiting groove on the limiting plate and the limiting pressure of the guide plate in the horizontal direction cause the adjusting block to move in the horizontal direction. This allows the spacing between the two sealing blades to be adjusted according to different sizes of juice cans, thus improving the versatility of the device and the sealing quality.

[0017] 2. In this utility model, the design of the detachable lower mold base block allows the lower mold to be replaced according to different sizes of juice cans, thereby greatly reducing mold switching time and improving production efficiency. The detachable design facilitates mold maintenance and upkeep. If the block is worn or malfunctions, it can be disassembled and repaired or replaced separately, providing a strong guarantee for the efficient and precise production of juice cans. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a juice filling and sealing device proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the cylinder part of a juice filling and sealing device proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the locking block structure of a juice filling and sealing device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the slider part of a juice filling and sealing device proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of the support plate structure of a juice filling and sealing device proposed in this utility model.

[0023] Legend:

[0024] 1. Equipment compartment; 2. Control panel; 3. Support plate; 4. Guide plate; 5. Adjusting block; 6. Rotating shaft one; 7. Encapsulation blade; 8. Upper mold; 9. Rotating shaft two; 10. Threaded rod; 11. Knob; 12. Motor; 13. Cylinder; 14. Support column; 15. Detachable lower mold; 16. Pull rod; 17. Return spring; 18. Limiting shaft; 19. Slider; 20. Limiting groove; 21. Limiting plate; 22. Locking block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-5An embodiment of this utility model provides a juice filling and sealing device, including a device chamber 1, a support component provided on the inner wall of the device chamber 1, a motor 12 fixedly connected to the upper surface of the device chamber 1, a rotating shaft 9 fixedly connected to the output end of the motor 12, and an upper mold 8 fixedly connected to one end of the rotating shaft 9. The upper mold 8 is driven to rotate by the motor 12, thereby driving the juice bottle to rotate and providing power for the sealing of the juice bottle. An adjustment mechanism is provided inside the device chamber 1.

[0027] The adjustment mechanism includes a knob 11, the lower surface of which is rotatably connected to the upper surface of the equipment compartment 1. A threaded rod 10 is fixedly connected to the lower surface of the knob 11, and a slider 19 is threadedly connected to the outer wall of the threaded rod 10. A limit plate 21 is fixedly connected to the outer wall of the slider 19. By rotating the knob 11, the operator rotates the threaded rod 10, thereby adjusting the slider 19 in the vertical direction, which in turn drives the limit plate 21 to adjust. The limit plate 21 has a limit groove 20 inside, and a limit shaft 18 is slidably connected inside the limit plate 21. The outer wall of the limit shaft 18 slides... An adjusting block 5 is fixedly connected to one end of the limiting shaft 18, which is connected to the inner wall of the limiting groove 20. A guide plate 4 is slidably connected inside the adjusting block 5. A rotating shaft 6 is fixedly connected to the lower surface of the adjusting block 5. A sealing blade 7 is rotatably connected to the outer wall of the rotating shaft 6. Through the V-shaped design of the limiting groove 20, the limiting plate 21 can provide a horizontal force to the limiting shaft 18 even when it moves in the vertical direction. This allows the limiting shaft 18 to drive the adjusting block 5 to move horizontally along the guide plate 4, thereby adjusting the width between the sealing blades 7 according to the size of the juice can.

[0028] Reference Figure 2 and Figure 3 The support assembly includes a cylinder 13, the lower surface of which is fixedly connected to the inside of the equipment compartment 1. The output end of the cylinder 13 is fixedly connected to a support column 14. The cylinder 13 drives the support column 14 to rise and fall, allowing the device to be adjusted according to the height of the juice can. A locking block 22 is fixedly connected to the upper surface of the support column 14. A pull rod 16 is slidably connected to the outer wall of the support column 14. A return spring 17 is provided on the outer wall of the pull rod 16. A detachable lower mold 15 is slidably connected to the outer wall of the pull rod 16. The pull rod 16 is inserted into the corresponding hole on the support column 14 by the elastic force of the return spring 17, so that the detachable lower mold 15 is fixed on the upper surface of the locking block 22, thereby ensuring the stability of the lower mold during operation. When it is necessary to replace the detachable lower mold 15 of different sizes to adapt to the production of diverse juice cans, the operator pulls the pull rod 16 to disengage the pull rod 16 from the support column 14, which allows for quick disassembly of the lower mold and improves the replacement speed of the detachable lower mold 15.

[0029] Reference Figure 2 and Figure 3One end of the threaded rod 10 is rotatably connected to the inner wall of the equipment compartment 1. The equipment compartment 1 fixes the threaded rod 10, ensuring the stability of the rotation path of the threaded rod 10, thereby improving the stability of the device. One end of the return spring 17 is fixedly connected to the outer wall of the detachable lower mold 15. Through the connection between the return spring 17 and the detachable lower mold 15, the tension rod 16 can be effectively supported when under force, thereby improving the stability of the device. The top of the locking block 22 is slidably connected to the inside of the detachable lower mold 15.

[0030] Reference Figure 1 , Figure 2 and Figure 5 A support plate 3 is fixedly connected to the upper surface of the guide plate 4. The upper surface of the support plate 3 is fixedly connected to the outer wall of the equipment compartment 1. By fixing the support plate 3 and the guide plate 4 to the equipment compartment 1, the movement trajectory of the adjusting block 5 is fixed, thereby fixing the movement trajectory of the encapsulation blade 7 during adjustment, which improves the stability and accuracy of the device. The outer wall of the support column 14 is slidably connected to the inside of the equipment compartment 1. A control plate 2 is fixedly connected to the outer wall of the equipment compartment 1. The operator can more conveniently operate the motor 12 and the cylinder 13 through the control plate 2, which improves the convenience of operation and work efficiency.

[0031] Working principle: When the juice filling and sealing device is needed, first select the appropriate detachable lower mold 15 according to the size of the juice bottle to be sealed, and place it on the locking block 22. The locking block 22 adopts a conical design. In this way, the operator can easily make the detachable lower mold 15 fit tightly against the surface of the locking block 22 without pulling the pull rod 16. Then, with the help of the elastic force of the return spring 17, push the pull rod 16 to lock it in the hole on the outer wall of the support column 14, thereby fixing the detachable lower mold 15. If the detachable lower mold 15 on the support column 14 does not match the size of the juice can to be packaged, the operator needs to pull the pull rods 16 on both sides until they disengage from the holes on the support column 14, remove the current detachable lower mold 15, and replace it with a lower mold of the appropriate size. Then, the operator first places the juice can to be packaged on the detachable lower mold 15, and then uses the control board 2 to make the cylinder 13 drive the support column 14 to rise until the top of the juice can is just locked on the lower surface of the upper mold 8. Then, the operator turns the knob 11, and through the rotation of the threaded rod 10, drives the sliding... Block 19 and limiting plate 21 move vertically. Since the limiting plate 21 is provided with limiting groove 20 and cooperates with the support plate 3 and guide plate 4, it can limit the limiting shaft 18, so that the adjusting block 5 can only slide horizontally along the guide plate 4, thereby adjusting the spacing of the sealing blades 7 at both ends of the guide plate 4. Then, the motor 12 is turned on, so that the motor 12 drives the upper mold 8 to rotate, and the upper mold 8 drives the juice bottle on the detachable lower mold 15 to rotate, so that the device can seal juice bottles of different sizes.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A juice filling and sealing device, comprising an equipment compartment (1), characterized in that: The inner wall of the equipment compartment (1) is provided with a support component. A motor (12) is fixedly connected to the upper surface of the equipment compartment (1). A rotating shaft (9) is fixedly connected to the output end of the motor (12). An upper mold (8) is fixedly connected to one end of the rotating shaft (9). An adjustment mechanism is provided inside the equipment compartment (1). The adjustment mechanism includes a knob (11), the lower surface of which is rotatably connected to the upper surface of the equipment compartment (1), a threaded rod (10) is fixedly connected to the lower surface of the knob (11), a slider (19) is threadedly connected to the outer wall of the threaded rod (10), a limit plate (21) is fixedly connected to the outer wall of the slider (19), a limit groove (20) is provided inside the limit plate (21), a limit shaft (18) is slidably connected inside the limit plate (21), the outer wall of the limit shaft (18) is slidably connected to the inner wall of the limit groove (20), an adjustment block (5) is fixedly connected to one end of the limit shaft (18), a guide plate (4) is slidably connected inside the adjustment block (5), a rotating shaft (6) is fixedly connected to the lower surface of the adjustment block (5), and a packaging blade (7) is rotatably connected to the outer wall of the rotating shaft (6).

2. The juice filling and sealing device according to claim 1, characterized in that: The support assembly includes a cylinder (13), the lower surface of which is fixedly connected to the inside of the equipment compartment (1), the output end of which is fixedly connected to a support column (14), the upper surface of which is fixedly connected to a locking block (22), the outer wall of which is slidably connected to a pull rod (16), the outer wall of which is fixedly connected to a return spring (17), and the outer wall of which is slidably connected to a detachable lower mold (15).

3. The juice filling and sealing device according to claim 1, characterized in that: One end of the threaded rod (10) is rotatably connected to the inner wall of the equipment compartment (1).

4. A juice filling and sealing device according to claim 2, characterized in that: One end of the reset spring (17) is fixedly connected to the outer wall of the detachable lower mold (15).

5. A juice filling and sealing device according to claim 2, characterized in that: The top of the card block (22) is slidably connected to the inside of the removable lower mold (15).

6. A juice filling and sealing device according to claim 2, characterized in that: The upper surface of the guide plate (4) is fixedly connected to a support plate (3), and the upper surface of the support plate (3) is fixedly connected to the outer wall of the equipment compartment (1).

7. A juice filling and sealing device according to claim 2, characterized in that: The outer wall of the support column (14) is slidably connected to the inside of the equipment compartment (1).

8. A juice filling and sealing device according to claim 1, characterized in that: A control panel (2) is fixedly connected to the outer wall of the equipment compartment (1).

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