Copper-nickel slag scale with anti-blocking and automatic rapping functions

By installing a vibratory motor-driven rapping assembly in the copper-nickel slag weigher, the problem of poor non-ferrous metal feeding was solved, achieving automated anti-blocking, reducing manual labor intensity, and improving production efficiency and equipment reliability.

CN223619495UActive Publication Date: 2025-12-02HAMI TIANSHAN CEMENT CO LTD
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Patent Information

Application Number
CN202520050643.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-02
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

After the raw material usage was changed to non-ferrous metals, the material unloading in the warehouse was not smooth, which greatly increased the labor intensity of the staff and caused frequent weighing jams. The existing improvement measures still have problems with material unloading and material interruption.

Method used

Design a copper-nickel slag weigher with anti-clogging automatic vibration function. By installing a vibration component on the guide plate, the vibration motor drives the vibration component to vibrate the guide plate to prevent clogging, and automatic screening and discharge are achieved through the screen plate and discharge plate.

Benefits of technology

It achieves automation to prevent material blockage, reduce downtime, reduce manual labor intensity, extend equipment life, and improve production efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper-nickel slag scale with anti-blocking and automatic rapping functions, which belongs to the technical field of automatic rapping and comprises a main frame, a copper-nickel slag scale is assembled at the upper end of the main frame, a feeding frame is assembled at the top end of the main frame, and a fixing frame is mounted at the top end of the feeding frame. A material guide plate is assembled on the side wall of the main rack and located on the side wall of the copper-nickel slag scale, and a rapping assembly is assembled on the side wall of the material guide plate; a vibrating motor is assembled on the side wall of the main rack; the vibrating component is connected with the driving end of the vibrating motor; the vibrating assembly comprises a vibrating cylinder, a piston rod is assembled in the vibrating cylinder, a vibrating disc is mounted at the top of the piston rod, and a vibrating block is mounted on the side wall of the vibrating disc; through the arrangement of the copper-nickel slag scale with the anti-blocking and automatic rapping functions, the production efficiency is improved, the automatic rapping device can solve the blocking problem in time, the downtime is shortened, the production efficiency is improved, and normal operation of equipment is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of automatic vibration technology, specifically a copper-nickel slag label with an automatic vibration function to prevent material blockage. Background Technology

[0002] After the raw material was changed to non-ferrous metals, the material discharge from the silo became obstructed, and personnel had to knock on the discharge chute every 15 minutes or so. This led to a significant increase in the labor intensity of the personnel and frequent jamming of the non-ferrous metal scale. Initially, the team installed anti-blocking plates on the silo cone, added air sweepers and air cannons, but the problems of obstructed material discharge and material interruption still existed. Therefore, it is necessary to improve the existing technology. Utility Model Content

[0003] The purpose of this invention is to provide a copper-nickel slag weigher with an automatic vibration function to prevent clogging, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a copper-nickel slag scale with an anti-clogging automatic vibration function, comprising a main frame, a copper-nickel slag scale mounted on the upper end of the main frame, a feeding frame mounted on the top of the main frame, and a fixing frame installed on the top of the feeding frame;

[0005] The side wall of the main frame is equipped with a guide plate located on the side wall of the copper-nickel slag weigher, and the side wall of the guide plate is equipped with a rapping assembly.

[0006] The side wall of the main frame is equipped with a vibration motor, and the rapping assembly is connected to the drive end of the vibration motor.

[0007] The vibrating assembly includes a vibrating cylinder, inside which a piston rod is assembled, a vibrating plate is mounted on the top of the piston rod, a vibrating block is mounted on the side wall of the vibrating plate, and the vibrating block is connected to the side wall of the guide plate.

[0008] A screw is installed at the bottom of the vibrating cylinder, and the end of the screw is connected to the drive end of the vibrating motor.

[0009] In a preferred embodiment of this invention, a copper-nickel slag weigher with an automatic anti-clogging vibration function is provided, wherein a retaining ring is fitted at the end of the screw, and a vibration spring is fitted around the vibrating cylinder and piston rod, with one end of the vibration spring connected to the vibrating disc and the other end connected to the retaining ring.

[0010] As a preferred embodiment of the present invention, a copper-nickel slag weigher with an anti-clogging and automatic vibration function is provided, wherein a nut is screwed to the lower end of the fixing ring on the outside of the screw, and a drive groove is provided at the bottom end of the nut.

[0011] As a preferred embodiment of the present invention, a copper-nickel slag weighing device with an anti-clogging and automatic vibration function is provided, wherein the outer wall of the vibrating cylinder is provided with air holes.

[0012] As a preferred embodiment of the present invention, a copper-nickel slag weighing device with anti-clogging and automatic vibration function is provided, wherein the feed frame has an inlet, a screen frame is installed in the inlet, a screen plate is assembled in the screen frame, and the side wall of the screen plate is installed in the screen frame through a hinge structure.

[0013] As a preferred embodiment of the present invention, a copper-nickel slag weighing device with an anti-clogging and automatic vibration function includes a hinge structure comprising bearing seats installed at the upper and lower ends of the inner wall of one side of the screen frame, a hinge shaft installed between the two bearing seats, a fixing sleeve fitted on the outside of the hinge shaft, and the screen plate connected to the fixing sleeve.

[0014] As a preferred embodiment of the present invention, a copper-nickel slag weighing device with an automatic vibration function for preventing material blockage is provided, wherein a fixing groove is provided on the side wall of the screen frame, a fixing block is installed on the side wall of the screen plate, the fixing block is installed in the fixing groove, and a sealing plate is installed at the top of the fixing groove.

[0015] As a preferred embodiment of the present invention, a copper-nickel slag weighing device with anti-clogging and automatic vibration function is provided, wherein a discharge plate is installed between the two guide plates.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the structure of this copper-nickel slag weigher with anti-clogging automatic vibration function is reasonable;

[0017] 1. Improve production efficiency: The automatic vibration device can promptly handle material blockage problems, reduce downtime, improve production efficiency, and ensure normal equipment operation.

[0018] 2. Reduced manual labor intensity: Avoids the labor intensity and safety risks associated with manual hammering.

[0019] 3. Extend equipment lifespan: Reduces damage to equipment caused by material blockage, thus extending the equipment's lifespan.

[0020] 4. Improved reliability: The automatic vibration device can improve the stability of the belt conveyor feeding and stabilize the composition of raw materials. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the vibration component of this utility model;

[0023] Figure 3 This is a schematic diagram of the sieve frame of this utility model;

[0024] Figure 4 This is a schematic diagram of the screen plate of this utility model.

[0025] In the diagram: 1. Main frame; 2. Copper-nickel slag weigher; 3. Feed frame; 4. Screen frame; 5. Fixing frame; 6. Guide plate; 7. Discharge plate; 8. Vibrating cylinder; 9. Vibrating motor; 10. Piston rod; 11. Vibrating disc; 12. Vibrating block; 13. Vibrating spring; 14. Air hole; 15. Screw; 16. Fixing ring; 17. Nut; 18. Drive groove; 19. Fixing groove; 20. Sealing plate; 21. Shaft seat; 22. Fixing sleeve; 23. Hinge shaft; 24. Fixing block; 25. Screen plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This utility model provides a technical solution:

[0028] In this technical solution, a copper-nickel slag weigher with anti-clogging automatic vibration function includes a main frame 1. A copper-nickel slag weigher 2 is mounted on the upper end of the main frame 1. A feed frame 3 is mounted on the top of the main frame 1, and a fixing frame 5 is installed on the top of the feed frame 3. A guide plate 6 is mounted on the side wall of the main frame 1, which is located on the side wall of the copper-nickel slag weigher 2. A vibration assembly is mounted on the side wall of the guide plate 6. A vibration motor 9 is mounted on the side wall of the main frame 1, and the vibration assembly is connected to the drive end of the vibration motor 9. The vibration assembly 9 includes a vibrating cylinder 8. A piston rod 10 is mounted inside the vibrating cylinder 8. A vibrating plate 11 is mounted on the top of the piston rod 10. A vibrating block 12 is mounted on the side wall of the vibrating plate 11, and the vibrating block 12 is connected to the side wall of the guide plate 6. A screw 15 is mounted on the bottom end of the vibrating cylinder 8, and the end of the screw 15 is connected to the drive end of the vibration motor 9.

[0029] In this technical solution, a copper-nickel slag scale is set at the top of the main frame 1. The raw material is screened and falls onto the copper-nickel slag scale 2 through the feed frame 3, and then discharged through the guide plate 6. The vibrating motor 9 drives the vibrating assembly to vibrate the guide plate 6, thereby quickly discharging the material and removing blockages.

[0030] In some technical solutions, a retaining ring 16 is fitted onto the end of the screw 15, and a vibration spring 13 is fitted onto the outside of the vibrating cylinder 8 and the piston rod 10. One end of the vibration spring 13 is connected to the vibrating disk 11, and the other end of the vibration spring 13 is connected to the retaining ring 16.

[0031] In this technical solution, the cooperation between the vibrating cylinder 8 and the piston rod 10 connects the vibrating plate 11 and the vibrating block 12 to the guide plate 6 to cause vibration.

[0032] In some technical solutions, a nut 17 is screwed onto the outside of the screw 15 at the lower end of the fixing ring 16, and a drive groove 18 is provided at the bottom end of the nut 17.

[0033] In this technical solution, the vibration spring 13 can be compressed by the movement of the nut 17 on the screw 15.

[0034] In some technical solutions, the outer wall of the vibrating cylinder 8 is provided with air holes 14.

[0035] In this technical solution, the air vent 14 is used for pressure relief.

[0036] In some technical solutions, the feed frame 3 has an inlet, a screen frame 4 is installed inside the inlet, a screen plate 25 is assembled inside the screen frame 4, and the side wall of the screen plate 25 is installed inside the screen frame 4 through a hinge structure.

[0037] In this technical solution, material screening can be performed using the screen plate 25.

[0038] In some technical solutions, the hinge structure includes bearing seats 21 installed at the upper and lower ends of the inner wall of one side of the screen frame 4, a hinge shaft 23 installed between the two bearing seats 21, a fixing sleeve 22 fitted on the outside of the hinge shaft 23, and the screen plate 25 connected to the fixing sleeve 22.

[0039] In this technical solution, the hinge shaft 23 in the hinge structure is hinged in the hinge seat 21 to realize the swing opening and closing of the screen plate 25 in the screen frame 4.

[0040] In some technical solutions, the side wall of the screen frame 4 is provided with a fixing groove 19, the side wall of the screen plate 25 is provided with a fixing block 24, the fixing block 24 is installed in the fixing groove 19, and the top of the fixing groove 19 is provided with a sealing plate 20.

[0041] In this technical solution, the screen plate 25 can be fixed in the screen frame 4 by installing the fixing block 24 into the fixing groove 19, and the fixing groove 19 is sealed by the sealing plate 20.

[0042] In some technical solutions, a discharge plate 7 is installed between the two guide plates 6.

[0043] In this technical solution, materials are discharged through the discharge plate 7.

[0044] Working principle:

[0045] In use, first, the raw material is fed into the copper-nickel slag weigher 2 through the screen 4, and the vibration motor 9 is started. The vibrating component can vibrate the guide plate 6, thereby discharging the raw material through the guide plate and the discharge plate 7 to prevent blockage.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A copper-nickel slag weighing system with anti-clogging automatic vibration function, comprising a main frame (1), characterized in that: The upper end of the main frame (1) is equipped with a copper-nickel slag weigher (2), the top of the main frame (1) is equipped with a feed frame (3), and the top of the feed frame (3) is equipped with a fixing frame (5). The side wall of the main frame (1) is equipped with a guide plate (6) on the side wall of the copper-nickel slag weigher (2), and the side wall of the guide plate (6) is equipped with a vibrating assembly. The side wall of the main frame (1) is equipped with a vibration motor (9), and the rapping assembly is connected to the drive end of the vibration motor (9). The vibrating assembly includes a vibrating cylinder (8), inside which a piston rod (10) is assembled, a vibrating plate (11) is installed on the top of the piston rod (10), and a vibrating block (12) is installed on the side wall of the vibrating plate (11), and the vibrating block (12) is connected to the side wall of the guide plate (6). The bottom end of the vibrating cylinder (8) is equipped with a screw (15), and the end of the screw (15) is connected to the drive end of the vibrating motor (9).

2. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 1, characterized in that, The end of the screw (15) is fitted with a fixing ring (16), and the vibrating cylinder (8) and piston rod (10) are fitted with a vibrating spring (13), one end of which is connected to the vibrating plate (11). The other end of the vibration spring (13) is connected to a fixing ring (16).

3. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 2, characterized in that, A nut (17) is screwed onto the outside of the screw (15) at the lower end of the fixing ring (16), and a drive groove (18) is provided at the bottom end of the nut (17).

4. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 1, characterized in that, The outer wall of the vibrating cylinder (8) is provided with air holes (14).

5. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 1, characterized in that, The feed frame (3) has an inlet, and a screen frame (4) is installed inside the inlet. A screen plate (25) is assembled inside the screen frame (4), and the side wall of the screen plate (25) is installed inside the screen frame (4) through a hinge structure.

6. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 5, characterized in that, The hinge structure includes bearing seats (21) installed at the upper and lower ends of the inner wall of one side of the screen frame (4), a hinge shaft (23) installed between the two bearing seats (21), a fixing sleeve (22) is fitted on the outside of the hinge shaft (23), and the screen plate (25) is connected to the fixing sleeve (22).

7. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 6, characterized in that, The side wall of the sieve frame (4) is provided with a fixing groove (19), and the side wall of the sieve plate (25) is provided with a fixing block (24). The fixing block (24) is installed in the fixing groove (19), and the top of the fixing groove (19) is provided with a sealing plate (20).

8. A copper-nickel slag weighing system with automatic anti-clogging vibration function according to claim 1, characterized in that, A discharge plate (7) is installed between the two guide plates (6).