Automatic collecting equipment compatible with ribbons of different specifications
By designing an automatic collection device compatible with different specifications of cable ties, and utilizing technologies such as screw-type lifting mechanisms and central controllers, the problem of poor adaptability of cable tie collection equipment has been solved, achieving efficient and safe cable tie collection and production processes.
Patent Information
- Application Number
- CN202422912883.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing cable tie collection equipment is difficult to adapt quickly to different specifications of cable ties, which leads to complex adjustments or replacement of parts when switching production lines, affecting production efficiency and equipment versatility.
Design an automatic collection device compatible with cable ties of different specifications. Employ a screw-type lifting mechanism, a rolling collection mechanism, a counting sensor, and a central controller to achieve flexible adjustment and efficient collection.
The equipment can automatically collect cable ties of various specifications, which improves production efficiency, reduces operation difficulty and safety risks, and ensures product quality and safety.
Smart Images
Figure CN223619660U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable tie collection technology, specifically to an automatic cable tie collection device compatible with different specifications. Background Technology
[0002] Cable ties are an extremely common and practical tool in daily life and many industries. Though inconspicuous, they play an indispensable role with their simple design and diverse functions. Cable ties are usually made of plastic or nylon, are long and narrow, and have a special locking mechanism at one end. This design allows them to easily bundle various items. In the field of electronic equipment, cable ties are used to organize messy wires and cables, keeping the wiring neat and orderly, avoiding tangling and short circuit risks, greatly facilitating equipment assembly, repair, and daily maintenance, and ensuring the stable operation of electronic equipment.
[0003] Common cable tie collection equipment can only collect cable ties of specific or limited specifications. It lacks a flexible adjustment structure like the screw-type lifting mechanism in newer equipment, making it difficult to quickly adapt to various specifications of cable ties produced by different molds. When the cable tie specifications are switched on the production line, it may be necessary to make complex manual adjustments to the equipment or replace some key components, which is not only time-consuming and labor-intensive, but also causes production interruption, seriously affecting production efficiency and the versatility of the equipment. Utility Model Content
[0004] The purpose of this invention is to provide an automatic cable tie collection device compatible with different specifications, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic cable tie collection device compatible with different specifications, comprising a welding and spraying frame, a screw-type lifting mechanism inside the top of the welding and spraying frame, a rolling material receiving mechanism on the top of the welding and spraying frame, a stamping die on one side of the rolling material receiving mechanism, an up-and-down moving cylinder on the top of the welding and spraying frame, a limit baffle on the front of the stamping die, a product on one side of the limit baffle, a front and rear feeding mechanism on one side of the product, an alarm display on the top of the welding and spraying frame, and a power control cabinet on the back of the welding and spraying frame;
[0006] The welding and spraying machine frame is equipped with a human-machine interactive touch screen, safety switch, central controller and machine base; a motor, reducer and screw-type lifting mechanism are fixedly installed in the box below the machine base; an assembly unit is installed on the top of the box, and a safety guard and lighting are provided on the top of the machine.
[0007] The machine is equipped with a rolling material collection mechanism at the front, connected to the punch press's output position, for quickly collecting the rolled products. It also features a pusher cylinder to rapidly push materials to a designated location; a linear transfer device with a suction cup at its front end to quickly move products to the designated collection position; a screw-type lifting mechanism for vertical adjustment to accommodate cable ties produced by different molds; a counting sensor that automatically pushes products to the next collection position after a certain quantity is accumulated based on material thickness, and is linked to a safety alarm device. When the number of collected products reaches a set quantity, the machine alarms to remind the operator to remove the materials and stops operation. The human-machine interface touchscreen, safety switches, motors, and sensors are all electrically connected to the central controller.
[0008] Preferably, the human-machine interface touch screen works in conjunction with a safety switch, enabling operators to conveniently control the equipment, reducing operational difficulty, improving operational efficiency, and ensuring safety during operation. The central controller effectively controls and coordinates the various components to ensure stable equipment operation.
[0009] Preferably, the screw-type lifting mechanism can adjust the position of the whole machine in the vertical direction to adapt to the height differences of cable ties manufactured by different molds, thus having wide versatility and being applicable to the automatic collection of cable ties of various specifications without the need for frequent replacement or adjustment of the main structure of the equipment.
[0010] Preferably, the rolling receiving mechanism receives and initially collects products by means of its connection with the punch press discharge position; the pushing cylinder can push the material, and the linear transfer device and the front suction cup can transfer the product to the collection position. The various collection links are closely connected and work together, which greatly improves the speed and efficiency of cable tie collection and reduces time loss and material jamming during the collection process.
[0011] Preferably, the counting sensor accurately sets the stacking quantity based on the product thickness and automatically controls the pushing and transferring of the product between collection positions. When the collected quantity reaches the preset value, the safety alarm device is activated in time, issuing an alarm signal and stopping the equipment operation. This ensures the accuracy of the product collection quantity and effectively protects the personal safety of the operators, preventing safety accidents caused by continuous equipment operation or material accumulation.
[0012] Preferably, the welding and spraying frame provides a stable and reliable support structure for each component, ensuring the relative position of each component is stable during operation and reducing the impact of vibration or displacement on the collection operation. During the collection process, the equipment can stably handle cable ties of different specifications, ensuring that the cable ties are not damaged during the collection process, maintaining the dimensional stability of the assembled products, and ensuring product quality.
[0013] Compared with the prior art, this utility model provides an automatic collection device for cable ties of different specifications, which has the following advantages:
[0014] 1. This automatic cable tie collection device is compatible with different specifications. The overall layout of the device is based on a welded and sprayed frame. It integrates key components such as a human-machine interactive touch screen, safety switches, central controller, and machine base. The motor, reducer, screw-type lifting mechanism, etc. are placed under the machine base, and the assembly unit is set on the top. It is equipped with a safety guard and lighting. All parts work together to make the equipment structure clear and the operation orderly.
[0015] 2. This automatic cable tie collection device, compatible with various specifications, features an intuitive human-machine interface touchscreen. Combined with safety switches, operators can easily control the equipment with low learning costs and a simple operating procedure. Furthermore, the design of safety guards and a central controller electrically connected to all components ensures the safety and stability of the operation process.
[0016] 3. This automatic cable tie collection device, compatible with different specifications, benefits from the screw-type lifting mechanism in its overall design. The device has vertical adjustment capabilities, allowing it to adapt to cable ties produced by different molds, demonstrating excellent versatility. It can automatically collect cable ties of various specifications, meeting diverse production needs.
[0017] 4. This automatic cable tie collection device, compatible with different specifications, features a front-end rolling collection mechanism connected to the punch press discharge position for rapid product collection. It also includes a pusher cylinder to quickly move incoming materials to the designated location, and a linear transfer device using a front-end suction cup to rapidly move the product to the collection position. The close coordination of all components significantly improves the efficiency of cable tie collection.
[0018] 5. This automatic cable tie collection device is compatible with different specifications. The device is equipped with a counting sensor that determines the stacking quantity based on the product thickness. When the product reaches the set quantity, it is automatically pushed to the next collection position. It can also be linked to a safety alarm device. When the collected quantity reaches the target, the machine will automatically alarm to remind the operator to pick up the material and stop the machine operation. This ensures the accuracy of collection, the safety of personnel, and the reasonable use of the equipment. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a front view of the structure of this utility model;
[0021] Figure 2 This is a left view of the structure of this utility model;
[0022] Figure 3 This is a right view of the structure of this utility model;
[0023] Figure 4 This is a bottom view of the structure of this utility model.
[0024] In the diagram: 1. Welding and spraying frame; 2. Screw-type lifting mechanism; 3. Rolling material receiving mechanism; 4. Stamping die; 5. Limiting baffle; 6. Product; 7. Front and rear feeding mechanism; 8. Power control cabinet; 9. Alarm display; 10. Up and down moving cylinder. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] This utility model provides the following technical solution:
[0028] Example 1
[0029] Combination Figures 1 to 4 An automatic cable tie collection device compatible with different specifications includes a welding and spraying frame 1, a screw-type lifting mechanism 2 installed inside the top of the welding and spraying frame 1, a rolling material receiving mechanism 3 installed on the top of the welding and spraying frame 1, a stamping die 4 installed on one side of the rolling material receiving mechanism 3, an up-and-down moving cylinder 10 installed on the top of the welding and spraying frame 1, a limit baffle 5 installed on the front of the stamping die 4, a product 6 installed on one side of the limit baffle 5, a front and rear feeding mechanism 7 installed on one side of the product 6, an alarm display 9 installed on the top of the welding and spraying frame 1, and a power control cabinet 8 installed on the back of the welding and spraying frame 1.
[0030] The welding and spraying machine frame 1 is equipped with a human-machine interactive touch screen, safety switch, central controller and machine base; the machine base is fixedly installed in the box below the machine base with motor, reducer and screw type lifting mechanism 2; the assembly unit is installed on the top of the box, and the machine is equipped with a safety guard and lighting.
[0031] The machine is equipped with a rolling material collection mechanism 3 connected to the punch press discharge position at the front end, which is used to quickly collect the rolling material 6. It is also equipped with a pusher cylinder to quickly push the material to the designated position. A linear transfer device is provided, with a suction cup at the front end to quickly move the material 6 to the designated collection position after adsorption. The equipment has a screw-type lifting mechanism 2, which can realize the vertical adjustment function of the whole machine to adapt to the cable ties produced by different molds. It also includes a counting sensor device, which automatically pushes the material 6 to the next collection position after a certain number of products are stacked according to the material thickness. It is linked with a safety alarm device. When the number of collected products 6 reaches the set number, the machine alarms to remind the operator to pick up the material and stops the operation. The human-machine interface touch screen, safety switch, motor and sensor are all electrically connected to the central controller.
[0032] Furthermore, the human-machine interface touch screen, in conjunction with safety switches, enables operators to conveniently control the equipment, reducing operational difficulty, improving operational efficiency, and ensuring safety during operation. The central controller effectively controls and coordinates the various components, ensuring stable equipment operation.
[0033] Furthermore, the screw-type lifting mechanism 2 can adjust the position of the whole machine in the vertical direction to adapt to the height differences of cable ties manufactured by different molds, thus having wide versatility and being applicable to the automatic collection of cable ties of various specifications without the need for frequent replacement or adjustment of the main structure of the equipment.
[0034] Furthermore, the rolling receiving mechanism 3, through its connection with the punch press discharge position, receives and initially collects the product 6; the pushing cylinder can push the material, and the linear transfer device and the front suction cup can transfer the product 6 to the collection position. The various collection links are closely connected and work together, which greatly improves the speed and efficiency of cable tie collection and reduces time loss and material jamming during the collection process.
[0035] Furthermore, the counting sensor accurately sets the stacking quantity based on the thickness of product 6 and automatically controls the pushing and transferring of product 6 between collection positions. When the collected quantity reaches the preset value, the safety alarm device is activated in time, issuing an alarm signal and stopping the equipment operation. This not only ensures the accuracy of the collected quantity of product 6, but also effectively protects the personal safety of operators and prevents safety accidents caused by continuous equipment operation or material accumulation.
[0036] Furthermore, the welding and spraying frame 1 provides a stable and reliable support structure for each component, ensuring the relative position of each component is stable during operation and reducing the impact of vibration or displacement on the collection operation. During the collection process, the equipment can stably handle cable ties of different specifications, ensuring that the cable ties are not damaged during the collection process, maintaining the dimensional stability of the assembled product 6, and ensuring product quality.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. An automatic cable tie collection device compatible with different specifications, comprising a welded and sprayed frame (1), characterized in that: The welding and spraying machine frame (1) is equipped with a screw-type lifting mechanism (2) inside the top, a rolling material receiving mechanism (3) is provided on the top of the welding and spraying machine frame (1), a stamping die (4) is provided on one side of the rolling material receiving mechanism (3), an up-and-down moving cylinder (10) is provided on the top of the welding and spraying machine frame (1), a limit baffle (5) is provided on the front of the stamping die (4), a product (6) is provided on one side of the limit baffle (5), a front and rear feeding mechanism (7) is provided on one side of the product (6), an alarm display (9) is provided on the top of the welding and spraying machine frame (1), and a power control cabinet (8) is provided on the back of the welding and spraying machine frame (1). The welding and spraying machine frame (1) is equipped with a human-machine interactive touch screen, safety switch, central controller and machine platform; a motor, reducer and screw lifting mechanism (2) are fixedly installed in the box below the machine platform; an assembly unit is installed on the top of the box, and a safety guard and lighting are provided on the top of the machine. The front of the machine is equipped with a rolling material receiving mechanism (3) connected to the punch press discharge position, which is used to quickly complete the rolling collection of products (6); a pushing cylinder is provided to quickly push the material to the designated position; a linear transfer device is provided, which is designed with a suction cup at the front end to quickly move the product (6) to the designated collection position after adsorption; the equipment has a screw-type lifting mechanism (2), which can realize the up and down adjustment function of the whole machine, so as to adapt to the cable ties produced by different molds; it also includes a counting sensor, which automatically pushes the product (6) to the next product (6) collection position after a certain number of products (6) are stacked according to the material thickness, and is linked with the safety alarm device. When the number of collected products (6) reaches the set number, the machine alarms to remind the operator to pick up the material and stop the operation; the human-machine interaction touch screen, safety switch, motor and sensor are all electrically connected to the central controller.
2. The automatic cable tie collection device compatible with different specifications according to claim 1, characterized in that: The screw-type lifting mechanism (2) can realize the vertical position adjustment of the whole machine.
3. The automatic cable tie collection device compatible with different specifications according to claim 1, characterized in that: The rolling receiving mechanism (3) receives and initially collects the product (6) by means of its connection with the punch press discharge position; the pushing cylinder can push the material, and the linear transfer device and the front suction cup can transfer the product (6) to the collection position.
4. The automatic cable tie collection device compatible with different specifications according to claim 1, characterized in that: The counting sensor accurately sets the stacking quantity based on the thickness of the product (6) and automatically controls the pushing and transferring of the product (6) between collection positions. When the collection quantity reaches the preset value, the safety alarm device is activated in time, sends an alarm signal and stops the equipment from operating.
5. The automatic cable tie collection device compatible with different specifications according to claim 1, characterized in that: The welding and spraying frame (1) provides a stable and reliable support structure for each component.