Automatic feeding and discharging cleaning dust remover
By designing an automatic loading and unloading cleaning and dust removal machine, and using a transverse robotic arm and suction and release components, the problems of damage and secondary pollution during the cleaning of products such as optical films have been solved, achieving automated cleaning and improving production efficiency and product yield.
Patent Information
- Application Number
- CN202423258225.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Currently, products such as optical films are cleaned using manual loading and unloading methods, which leads to product damage and secondary pollution, and also results in low production efficiency and makes it impossible to achieve full-line automation.
An automatic material handling and cleaning dust removal machine was designed, which uses a transverse manipulator and suction and discharge components in conjunction with a vacuum diverter, suction cup lifting cylinder, etc., to realize the automatic material handling and cleaning process.
It improved product yield, reduced labor costs, and enabled automated cleaning processes, thus avoiding product damage and secondary contamination.
Smart Images

Figure CN223619721U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of optical film cleaning technology, specifically relating to an automatic loading and unloading cleaning and dust removal machine. Background Technology
[0002] In current production, the cleaning industry generally uses manual loading and unloading methods when cleaning products such as optical films, polarizers, and non-filmed prism sheets. This operation method is prone to product damage and secondary pollution, and has low production efficiency, making it impossible to achieve full line automation. The existing production mode can no longer meet the requirements of modern industry. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, this utility model provides a cleaning and dust removal machine that can automatically load and unload materials to avoid product damage and secondary pollution.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] An automatic loading and unloading cleaning and dust removal machine includes a cleaning and dust removal machine. A loading device is provided on one side of the feeding conveyor belt of the cleaning and dust removal machine. The loading device includes a loading frame and a transverse manipulator is installed on the loading frame. The transverse manipulator is used to transversely move the material. The transverse manipulator includes a transverse support arm.
[0006] The lateral support arm is equipped with a suction and release assembly, which is used to adsorb materials. After the lateral manipulator moves to the feeding conveyor belt, the adsorbed materials are placed onto the feeding conveyor belt.
[0007] A material collection trolley is installed on one side of the discharge conveyor belt of the cleaning and dust removal machine to collect the material after dust removal.
[0008] Optionally, the suction and release assembly includes a vacuum diverter, a suction cup lifting cylinder, a suction cup support plate, and multiple non-marking suction cups. The vacuum diverter and the suction cup lifting cylinder are fixed on the transverse support arm, the non-marking suction cups are fixed on the suction cup support plate, the suction cup support plate is connected to the telescopic rod of the suction cup lifting cylinder, and each non-marking suction cup is connected to the vacuum diverter.
[0009] Optionally, a vacuum generator is also installed at the bottom of the feeding rack, and the vacuum generator is connected to the vacuum distributor.
[0010] Optionally, multiple clapping cylinders are fixed on the suction cup support plate, which are used to release the adsorbed material after the suction and release assembly moves laterally above the feeding conveyor belt.
[0011] Optionally, an electrostatic eliminator is also installed on the side of the feeding rack away from the feeding conveyor belt.
[0012] Optionally, the feeding rack is also equipped with a rising position sensor to sense the rising position of the material.
[0013] Optionally, a lifting cylinder is also installed at the bottom of the feeding rack, and perforations are provided on the platform of the feeding rack.
[0014] Optionally, the receiving trolley includes a support frame and a receiving platform. The support frame is a telescopic structure, and a baffle is provided on the side of the receiving platform away from the discharge conveyor belt.
[0015] Optionally, an adjustment plate is provided between the receiving platform and the support frame. The upper part of the adjustment plate is fixedly connected to the receiving platform, and the lower part of the adjustment plate is rotatably connected to the support frame. An arc-shaped adjustment hole is provided on the adjustment plate, and the adjustment plate and the support frame are fixed by a set screw passing through the arc-shaped adjustment hole.
[0016] By adopting the above technical solution, this utility model has the following beneficial effects:
[0017] This invention allows for one-time manual feeding, with the lateral moving robotic arm and suction / discharging components working together to automatically feed the material into a cleaning and dust removal machine. After cleaning, the material automatically flows into a receiving trolley, completing the entire cleaning process. Compared to manual feeding and unloading, this significantly improves product yield and reduces labor costs. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of one embodiment of the present utility model;
[0019] Figure 2 yes Figure 1 Schematic diagram of the feeding device;
[0020] Figure 3 yes Figure 2 A schematic diagram of the transverse manipulator and the suction and release assembly. Detailed Implementation
[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0022] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0023] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Example
[0027] like Figures 1 to 3 As shown, in one embodiment of this utility model, an automatic loading and unloading cleaning and dust removal machine includes a cleaning and dust removal machine 2. The cleaning and dust removal machine 2 is prior art, and its specific structure will not be described in detail. A loading device 1 is provided on one side of the feeding conveyor belt of the cleaning and dust removal machine 2. The loading device 1 includes a loading frame, and a transverse moving robot 4 is installed on the loading frame. The transverse moving robot 4 is used to perform transverse moving operations on the material. The transverse moving robot 4 includes a transverse moving support arm, a servo motor, and a ball screw. The servo motor is connected to the ball screw through a coupling. The ball screw is connected to the transverse moving support arm for transmission, driving the transverse moving support arm to move horizontally. The transverse moving robot 4 is prior art, and its specific working process will not be described in detail.
[0028] The lateral support arm is equipped with a suction and release assembly, which is used to adsorb materials. After the lateral manipulator 4 moves laterally to the feeding conveyor belt, the adsorbed materials are placed onto the feeding conveyor belt.
[0029] A material collection trolley 3 is installed on one side of the discharge conveyor belt of the cleaning and dust removal machine 2 to collect the material after dust removal.
[0030] In this embodiment, the material is manually fed once, and the lateral moving robot 4 and the suction and release components work together to complete the automatic feeding. The material is put into the cleaning and dust removal machine 2 for cleaning. After cleaning, it automatically flows into the receiving trolley 3 to complete the entire cleaning process.
[0031] Furthermore, as one embodiment of this utility model, the suction and release assembly includes a vacuum diverter 5, a suction cup lifting cylinder 6, a suction cup support plate, and multiple non-marking suction cups 7. The vacuum diverter 5 and the suction cup lifting cylinder 6 are fixed on the transverse support arm, and the non-marking suction cups 7 are fixed on the suction cup support plate. The suction cup support plate is connected to the telescopic rod of the suction cup lifting cylinder 6. Each non-marking suction cup 7 is connected to the vacuum diverter 5, and the vacuum diverter 5 diverts negative pressure to each non-marking suction cup 7.
[0032] When the suction and discharge assembly is working, the suction cup support plate is first lowered by the suction cup lifting cylinder 6, and the non-marking suction cup 7 works to pick up the material to be cleaned from the platform of the feeding rack. After the suction cup lifting cylinder 6 rises to a certain height, the horizontal support arm moves the suction and discharge assembly to above the feeding conveyor belt. At this time, the suction cup lifting cylinder 6 then moves the suction cup support plate down, and the non-marking suction cup 7 puts down the material. The material can then enter the cleaning and dust removal machine 2 for cleaning along with the feeding conveyor belt.
[0033] Furthermore, as one embodiment of this utility model, a vacuum generator 13 is also provided at the bottom of the feeding rack, and the vacuum generator 13 is connected to the vacuum distributor 5.
[0034] Furthermore, as one embodiment of this utility model, a plurality of patting cylinders 9 are fixed on the suction cup support plate. The telescopic rods of the patting cylinders 9 face downwards. The patting cylinders 9 are used to release the adsorbed material after the suction and release assembly moves laterally above the feeding conveyor belt. The patting cylinders 9 can assist in releasing the material onto the feeding conveyor belt, preventing the material from adhering to the non-marking suction cup 7 and affecting subsequent work.
[0035] Furthermore, as one embodiment of this utility model, an electrostatic eliminator 10 is also provided on the side of the feeding rack away from the feeding conveyor belt, which is beneficial for placing the material adsorbed by the suction and release component onto the feeding conveyor belt.
[0036] Furthermore, as one embodiment of this utility model, a rising position sensor 8 is also provided on the feeding rack to sense the rising position of the material. In this embodiment, when the rising position sensor 8 senses that the material has risen to the required position, the lateral moving robot 4 starts working, driving the suction and discharge assembly to move towards the feeding conveyor belt.
[0037] Furthermore, as one embodiment of this utility model, a lifting cylinder 12 is also installed at the lower part of the feeding rack. The platform of the feeding rack is provided with a hollow hole. The lifting cylinder 12 can lift the material placed on the feeding rack platform, reduce the downward stroke of the suction and release component during the material suction process, and further improve work efficiency.
[0038] Furthermore, as one embodiment of this utility model, the receiving trolley 3 includes a support frame and a receiving platform. The support frame is a telescopic structure, and a baffle plate is provided on the side of the receiving platform away from the discharge conveyor belt. The receiving trolley 3 can adjust its overall height through the telescopic support frame to match the height of the discharge conveyor belt. The baffle plate prevents material from falling off the receiving platform.
[0039] Furthermore, in one embodiment of this utility model, an adjusting plate is provided between the receiving platform and the support frame. The upper part of the adjusting plate is fixedly connected to the receiving platform, and the lower part of the adjusting plate is rotatably connected to the support frame. An arc-shaped adjusting hole is provided on the adjusting plate, and the adjusting plate and the support frame are fixed by a set screw passing through the arc-shaped adjusting hole. With this arrangement, the tilt of the receiving platform can be adjusted, which is beneficial for collecting cleaned materials.
[0040] The feeding device 1 is also equipped with a control box 11 and an electrical box 14. Both the control box 11 and the electrical box 14 are existing technologies and will not be described in detail here.
[0041] The above embodiments are not intended to limit the shape, material, structure, etc. of this utility model in any way. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.
Claims
1. An automatic loading and unloading cleaning and dust removal machine, comprising a cleaning and dust removal machine, characterized in that, A feeding device is provided on one side of the feeding conveyor belt of the cleaning and dust removal machine. The feeding device includes a feeding frame and a transverse manipulator is installed on the feeding frame. The transverse manipulator is used to transversely move the material. The transverse manipulator includes a transverse support arm. The lateral support arm is equipped with a suction and release assembly, which is used to adsorb materials. After the lateral manipulator moves to the feeding conveyor belt, the adsorbed materials are placed onto the feeding conveyor belt. A material collection trolley is installed on one side of the discharge conveyor belt of the cleaning and dust removal machine to collect the material after dust removal.
2. The automatic loading and unloading cleaning and dust removal machine according to claim 1, characterized in that: The suction and release assembly includes a vacuum diverter, a suction cup lifting cylinder, a suction cup support plate, and multiple non-marking suction cups. The vacuum diverter and the suction cup lifting cylinder are fixed on the transverse support arm, and the non-marking suction cups are fixed on the suction cup support plate. The suction cup support plate is connected to the telescopic rod of the suction cup lifting cylinder, and each non-marking suction cup is connected to the vacuum diverter.
3. The automatic loading and unloading cleaning and dust removal machine according to claim 2, characterized in that: A vacuum generator is also installed at the bottom of the feeding rack, and the vacuum generator is connected to the vacuum distributor.
4. An automatic loading and unloading cleaning and dust removal machine according to claim 2, characterized in that: Multiple paddle cylinders are fixed on the suction cup support plate, which are used to release the adsorbed material after the suction and release assembly moves horizontally above the feeding conveyor belt.
5. An automatic loading and unloading cleaning and dust removal machine according to any one of claims 1 to 4, characterized in that: An electrostatic eliminator is also installed on the side of the feeding rack away from the feeding conveyor belt.
6. An automatic loading and unloading cleaning and dust removal machine according to any one of claims 1 to 4, characterized in that: The feeding rack is also equipped with a rising position sensor to sense the rising position of the material.
7. An automatic loading and unloading cleaning and dust removal machine according to any one of claims 1 to 4, characterized in that: The lower part of the loading rack is also equipped with a lifting cylinder, and the platform of the loading rack is provided with perforated holes.
8. An automatic loading and unloading cleaning and dust removal machine according to claim 1, characterized in that: The receiving trolley includes a support frame and a receiving platform. The support frame is a telescopic structure, and a baffle is provided on the side of the receiving platform away from the discharge conveyor belt.
9. An automatic loading and unloading cleaning and dust removal machine according to claim 8, characterized in that: An adjustment plate is provided between the receiving platform and the support frame. The upper part of the adjustment plate is fixedly connected to the receiving platform, and the lower part of the adjustment plate is rotatably connected to the support frame. An arc-shaped adjustment hole is provided on the adjustment plate, and the adjustment plate and the support frame are fixed by a set screw passing through the arc-shaped adjustment hole.