Bagged cement car loader

By designing an automated bagged cement loading machine that clamps and conveys the cement, the problem of time-consuming and labor-intensive manual loading has been solved, and an efficient and stable cement bag loading process has been achieved.

CN223619786UActive Publication Date: 2025-12-02HUOCHENG COUNTY SANSHAN CEMENT CO LTD
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Patent Information

Application Number
CN202423213252.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-02
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing bagged cement loading machines require manual feeding, which is time-consuming, labor-intensive, and cannot be adjusted, affecting loading efficiency.

Method used

A bagged cement loading machine was designed, comprising a base, a placement rack, a conveyor belt, an adjustment rack, and a clamping mechanism. It utilizes an electric slide, a bidirectional electric slide, and a motor-driven connecting plate and track to achieve automated clamping and precise conveying. The adjustment rack can adjust the height of the conveyor belt to ensure that cement bags smoothly enter the truck compartment.

Benefits of technology

It improves loading efficiency, reduces manual labor intensity, ensures stable delivery and accurate loading of cement bags, and shortens loading time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of cement loading, in particular to a bagged cement loading machine which comprises a base, a placing frame, a first conveying belt, an adjusting frame and a second conveying belt, the placing frame is fixedly connected to the upper surface of the base, an adjusting mechanism is arranged on the upper surface of the base, and a clamping mechanism is arranged on the upper surface of the base. According to the bagged cement car loader, during clamping and transferring, the electric sliding table and the two-way electric sliding table cooperate, the clamping plate is precisely regulated and controlled, automatic operation is achieved, the labor intensity and cost are reduced, the clamping precision and reliability are improved, a motor drives a connecting disc and a crawler belt to enable pulleys to move, precise position transferring is achieved, cement bags precisely fall on a first conveying belt, and the conveying efficiency is improved. The first conveying belt stably conveys bags to the adjusting frame, the adjusting frame adjusts the second conveying belt according to the height of the carriage, it is guaranteed that the cement bags enter the carriage smoothly, the whole conveying process is smooth, loading time is greatly shortened, and loading efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of cement loading, and in particular to a cement loading machine for bags. Background Technology

[0002] Cement loading is a crucial step in the cement production and sales process. It involves the orderly loading of finished cement products from designated discharge points in cement storage warehouses or production workshops into transport vehicles, such as bulk cement tankers or bagged cement trucks, according to order requirements and transportation arrangements. This is achieved using specialized loading equipment, such as conveyor belts, loaders, or dedicated cement loading machines. During loading, strict control of the cement load is essential. This ensures vehicles are not overloaded to comply with traffic regulations while avoiding underloading that could impact transportation efficiency and customer interests. Furthermore, the quality of the cement loading must be carefully considered, especially for bagged cement. Cement must be packaged intact, stacked neatly and securely to prevent bags from breaking or scattering during transportation. For bulk cement, it is essential to ensure a tight seal during the filling process to prevent leakage, environmental pollution, and resource waste. During operation, the clamping force and feeding speed can be flexibly adjusted according to actual needs. This allows for precise adaptation to the loading capacity of different vehicle models while preventing damage to the cement packaging due to excessive clamping or slippage due to excessive looseness. This mechanism effectively improves the stability and accuracy of feeding, reduces cement spillage and waste, and eliminates the need for manual feeding. Therefore, a bagged cement loading machine is particularly needed.

[0003] However, existing bagged cement loading machines still require manual feeding, which is very time-consuming and labor-intensive, delays loading time, and cannot be adjusted during feeding. Utility Model Content

[0004] The purpose of this utility model is to provide a bagged cement loading machine to solve the problems mentioned in the background art, which are that existing bagged cement loading machines still require manual feeding, which is very time-consuming and labor-intensive, delays loading time, and cannot be adjusted during feeding.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a bagged cement loading machine, comprising a base, a placement frame, a first conveyor belt, an adjusting frame, and a second conveyor belt. The placement frame is fixedly connected to the upper surface of the base, the first conveyor belt is disposed on the upper surface of the placement frame, the adjusting frame is installed on the upper surface of the base, the second conveyor belt is connected to one side surface of the adjusting frame, an adjusting mechanism is disposed on the upper surface of the base, and a clamping mechanism is disposed on the upper surface of the base.

[0006] The adjustment mechanism includes a placement slot, a threaded rod, a connecting frame, a pulley, a connecting rail, a first connecting plate, a track, a second connecting plate, and a motor. The upper surface of the base has a placement slot, the inner surface of the placement slot is connected to a threaded rod, the outer surface of the threaded rod is fitted with a connecting frame, one side surface of the connecting frame is fixedly connected to a pulley, the upper surface of the base is mounted with a connecting rail, the outer surface of the threaded rod is fitted with a first connecting plate, the outer surface of the first connecting plate is fitted with a track, one side surface of the track is connected to a second connecting plate, and one side surface of the second connecting plate is connected to a motor.

[0007] Preferably, the adjusting frame is connected to the second conveyor belt to form a rotating structure.

[0008] Preferably, the threaded rod passes through the base and connects to the first connecting plate.

[0009] Preferably, the clamping mechanism includes an electric slide, a support frame, a bidirectional electric slide, a clamping plate, and a placement plate. The electric slide is fixedly connected to the upper surface of the connecting frame, the support frame is connected to one side surface of the electric slide, the bidirectional electric slide is fixedly connected to one side surface of the support frame, the clamping plate is connected to the outer side surface of the bidirectional electric slide, and the placement plate is fixedly connected to one side surface of the base.

[0010] Preferably, the clamping plates are provided in two sets and are symmetrically distributed.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: In the cement bag loading machine, the precise coordination of the electric slide and the bidirectional electric slide in the cement bag clamping and transfer process allows for flexible adjustment of the clamping plate position, enabling stable and efficient clamping of the cement bags. This process is highly automated, reducing the labor intensity and labor costs of manual handling, while improving the accuracy and reliability of clamping. The motor-driven connecting disc and track drive the threaded rod to rotate, thereby moving the pulley on the connecting rail, achieving precise transfer between different positions. This design allows the cement bags to be accurately placed on the first conveyor belt, which then runs stably, orderly transferring the cement bags to the adjusting frame. The adjusting frame can flexibly adjust the height of the second conveyor belt according to the height of the truck bed, ensuring that the cement bags smoothly enter the truck bed. The entire transfer process is smooth and efficient, significantly shortening loading time and improving loading efficiency. Attached Figure Description

[0012] Figure 1 This is a side view of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the first conveyor belt connecting to the second conveyor belt according to this utility model;

[0014] Figure 3This is a schematic diagram of the adjustment mechanism structure of this utility model;

[0015] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model.

[0016] In the diagram: 1. Base; 2. Placement rack; 3. First conveyor belt; 4. Adjustment rack; 5. Second conveyor belt; 6. Adjustment mechanism; 601. Placement slot; 602. Threaded rod; 603. Connecting frame; 604. Pulley; 605. Connecting rail; 606. First connecting plate; 607. Track; 608. Second connecting plate; 609. Motor; 7. Clamping mechanism; 701. Electric slide; 702. Support frame; 703. Bidirectional electric slide; 704. Clamping plate; 705. Placement plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 This utility model provides a technical solution: a bagged cement loading machine, including a base 1, a placement frame 2, a first conveyor belt 3, an adjusting frame 4, and a second conveyor belt 5. The placement frame 2 is fixedly connected to the upper surface of the base 1, the first conveyor belt 3 is provided on the upper surface of the placement frame 2, the adjusting frame 4 is installed on the upper surface of the base 1, the second conveyor belt 5 is connected to one side surface of the adjusting frame 4, the adjusting mechanism 6 is provided on the upper surface of the base 1, and the clamping mechanism 7 is provided on the upper surface of the base 1.

[0019] The adjustment mechanism 6 includes a placement slot 601, a threaded rod 602, a connecting frame 603, a pulley 604, a connecting rail 605, a first connecting plate 606, a track 607, a second connecting plate 608, and a motor 609. The placement slot 601 is formed on the upper surface of the base 1. The threaded rod 602 is connected to the inner surface of the placement slot 601. The connecting frame 603 is fitted onto the outer surface of the threaded rod 602. A pulley 604 is fixedly connected to one side of the connecting frame 603. The connecting rail 605 is installed on the upper surface of the base 1. The first connecting plate 606 is fitted onto the outer surface of the threaded rod 602. The track 607 is fitted onto the outer surface of the first connecting plate 606. A second connecting plate 608 is connected to one side of the track 607. The surface is connected to a motor 609. The arrangement of the placement slot 601, threaded rod 602, connecting frame 603, pulley 604, connecting rail 605, first connecting plate 606, track 607, second connecting plate 608, and motor 609 improves the adjustment effect. After the cement bag is clamped, the motor 609 is started. Then, the motor 609 drives the second connecting plate 608 to move. The second connecting plate 608 drives the first connecting plate 606 to rotate through the track 607. When the first connecting plate 606 rotates, the threaded rod 602 can rotate. When the threaded rod 602 rotates, it can drive the pulley 604 to rotate through the connecting frame 603, and then move along the connecting rail 605.

[0020] Furthermore, the adjusting frame 4 is connected to the second conveyor belt 5 to form a rotating structure, and the effect of using the second conveyor belt 5 is better.

[0021] Furthermore, the threaded rod 602 passes through the base 1 and connects to the first connecting plate 606. The threaded rod 602 allows the connecting frame 603 to move.

[0022] Furthermore, the clamping mechanism 7 includes an electric slide 701, a support frame 702, a bidirectional electric slide 703, a clamping plate 704, and a placement plate 705. The electric slide 701 is fixedly connected to the upper surface of the connecting frame 603. The support frame 702 is connected to one side surface of the electric slide 701. The bidirectional electric slide 703 is fixedly connected to one side surface of the support frame 702. The clamping plate 704 is connected to the outer surface of the bidirectional electric slide 703. The placement plate 705 is fixedly connected to one side surface of the base 1. The placement plate 705, through the arrangement of electric slide 701, support frame 702, bidirectional electric slide 703, clamping plate 704 and placement plate 705, improves the material feeding effect. First, the cement bag enters the placement plate 705, then the electric slide 701 is started, then the electric slide 701 moves down, then the bidirectional electric slide 703 is started, then the bidirectional electric slide 703 moves the clamping plate 704, and then the cement bag can be clamped.

[0023] Furthermore, the clamping plates 704 are provided in two sets and symmetrically distributed, so that the cement bag can be clamped by the clamping plates 704.

[0024] Working principle: First, the cement bag enters the placement plate 705. Then, the electric slide 701 is activated, which lowers the cement bag. Next, the bidirectional electric slide 703 is activated, which moves the clamping plate 704 to clamp the cement bag. Once the cement bag is clamped, the motor 609 is activated, which moves the second connecting plate 608. The second connecting plate 608 then rotates the first connecting plate 606 via the track 607. As the first connecting plate 606 rotates, the threaded rod 602 rotates as well. When 602 rotates, the connecting frame 603 drives the pulley 604 to rotate, and then it can move on the connecting rail 605. After the pulley 604 moves to the appropriate position, the bidirectional electric slide 703 is activated. Then the bidirectional electric slide 703 drives the clamping plate 704 to move, and then the cement bag falls onto the first conveyor belt 3. Then the first conveyor belt 3 is braked, and then the cement bag can be conveyed. Then the adjusting frame 4 is activated, and then the adjusting frame 4 drives the second conveyor belt 5 to adjust to the appropriate height. Then the cement bag moves from the first conveyor belt 3 and enters the second conveyor belt 5 to be conveyed into the carriage.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bagged cement loading machine, comprising a base (1), a placement frame (2), a first conveyor belt (3), an adjusting frame (4), and a second conveyor belt (5), characterized in that: A placement rack (2) is fixedly connected to the upper surface of the base (1). A first conveyor belt (3) is provided on the upper surface of the placement rack (2). An adjustment rack (4) is installed on the upper surface of the base (1). A second conveyor belt (5) is connected to one side surface of the adjustment rack (4). An adjustment mechanism (6) is provided on the upper surface of the base (1). A clamping mechanism (7) is provided on the upper surface of the base (1). The adjustment mechanism (6) includes a placement slot (601), a threaded rod (602), a connecting frame (603), a pulley (604), a connecting rail (605), a first connecting plate (606), a track (607), a second connecting plate (608), and a motor (609). The upper surface of the base (1) is provided with a placement slot (601). The inner surface of the placement slot (601) is connected to the threaded rod (602), and the outer surface of the threaded rod (602) is fitted with a connecting frame (609). 3) A pulley (604) is fixedly connected to one side surface of the connecting frame (603), a connecting rail (605) is installed on the upper surface of the base (1), a first connecting plate (606) is sleeved on the outer surface of the threaded rod (602), a track (607) is sleeved on the outer surface of the first connecting plate (606), a second connecting plate (608) is connected to one side surface of the track (607), and a motor (609) is connected to one side surface of the second connecting plate (608).

2. The bagged cement loading machine according to claim 1, characterized in that: The adjusting frame (4) is connected to the second conveyor belt (5) to form a rotating structure.

3. The bagged cement loading machine according to claim 1, characterized in that: The threaded rod (602) passes through the base (1) and is connected to the first connecting plate (606).

4. The bagged cement loading machine according to claim 1, characterized in that: The clamping mechanism (7) includes an electric slide (701), a support frame (702), a bidirectional electric slide (703), a clamping plate (704), and a placement plate (705). The electric slide (701) is fixedly connected to the upper surface of the connecting frame (603). The support frame (702) is connected to one side surface of the electric slide (701). The bidirectional electric slide (703) is fixedly connected to one side surface of the support frame (702). The clamping plate (704) is connected to the outer side surface of the bidirectional electric slide (703). The placement plate (705) is fixedly connected to one side surface of the base (1).

5. The bagged cement loading machine according to claim 4, characterized in that: The clamping plates (704) are provided in two sets and are symmetrically distributed.