Gas condensate recovery device in semi-coke production process

By designing a gas condensate recovery device with a drive mechanism and a detachable filter mechanism, the problems of poor brush cleaning effect and insufficient flocculant residence time in semi-coke production were solved, and efficient wastewater treatment and recovery were achieved.

CN223620208UActive Publication Date: 2025-12-02XINJIANG GREENSTER ENERGY CO LTD
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Patent Information

Application Number
CN202423094187.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-02
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In the existing semi-coke production process, the gas condensate recovery device suffers from poor brush cleaning effect and insufficient flocculant residence time, which affects the wastewater treatment effect.

Method used

A gas condensate recovery device was designed, comprising a drive mechanism, a drainage mechanism, a positioning mechanism, and a filtration mechanism. The device removes flocculated material through auger blades, adjusts the drainage time, and achieves effective wastewater treatment through a detachable filtration mechanism.

Benefits of technology

It improves the residence time and cleaning effect of wastewater in the device, ensuring the effectiveness of wastewater treatment and recycling, and solves the problems of poor brush cleaning effect and insufficient flocculant residence time.

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Abstract

The utility model relates to the technical field of semi-coke production, in particular to a coal gas condensate recovery device in the semi-coke production process, which comprises a bottom plate and further comprises a supporting plate fixedly connected to the top of the bottom plate, a fixing cylinder is fixedly connected to the inner wall of the supporting plate, and a driving mechanism is mounted on the surface of the fixing cylinder. The inner surface of the supporting plate is fixedly connected with a fixing ring. According to the semi-coke wastewater treatment device, the state of the drainage mechanism can be adjusted according to the working process, so that the staying time of semi-coke wastewater in the semi-coke wastewater treatment device is ensured, in addition, a worker can regularly disassemble the rotary drum and the filtering mechanism and clean the rotary drum and the filtering mechanism, so that the subsequent use of the semi-coke wastewater treatment device is ensured; the problems that when part of existing structures are used, the cleaning effect of a brush on a filter cylinder is limited, the retention time of waste water and a flocculating agent in the structures is limited, and recovery of coal gas condensate is easily affected are solved.
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Description

Technical Field

[0001] This utility model relates to the field of semi-coke production technology, specifically to a coal gas condensate recovery device in the semi-coke production process. Background Technology

[0002] The coal gas condensate produced during the semi-coke production process is referred to as semi-coke wastewater. The semi-coke wastewater is generated because the moisture contained in the coal volatilizes out of the pyrolysis furnace along with the coal gas during the semi-coke production process. In the subsequent purification process of raw coal gas, when the condensate is used to cool the raw coal gas, water, tar, and dust entrained in the raw coal gas will enter the condensate. In order to reduce costs and increase utilization rate, it is necessary to treat and recycle the coal gas condensate, i.e., semi-coke wastewater.

[0003] A search revealed a Chinese patent document disclosing a floating oil recovery structure for a semi-coke wastewater purification device (application number: CN202420362319.8). This floating oil recovery structure for a semi-coke wastewater purification device includes a base plate and a shell. A filter cylinder is installed inside the shell, and multiple evenly distributed filter holes are formed on the outer wall of the filter cylinder. A filtrate chamber is formed between the filter cylinder and the shell. A rotating shaft is rotatably connected between the left and right end faces inside the shell. A spiral blade is fixedly connected to the outer wall of the rotating shaft, and multiple connecting rods are fixedly connected to the outer wall of the rotating shaft. Each of the multiple connecting rods has a brush fixedly connected to its outer wall, and each of the multiple brushes abuts against the inner wall of the filter cylinder.

[0004] The structure disclosed in this patent can discharge flocculents and clean the filter cartridge through the rotation of spiral blades and brushes. However, while the brush is more effective at cleaning the filter cartridge, flocculents tend to accumulate on the brush surface after prolonged use, which can affect the brush's effectiveness in subsequent cleaning operations. In addition, the outlet position in this structure is relatively fixed, and when workers inject wastewater and flocculant into the structure, the wastewater and flocculant have a limited residence time in the structure. Therefore, the flocculant's effect on wastewater treatment is easily affected, which in turn affects the recycling of treated wastewater. Utility Model Content

[0005] The purpose of this invention is to provide a coal gas condensate recovery device in the semi-coke production process to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a coal gas condensate recovery device in the semi-coke production process, comprising a base plate, and further comprising:

[0007] A support plate is fixedly connected to the top of the base plate. A fixed cylinder is fixedly connected to the inner wall of the support plate. A driving mechanism is installed on the surface of the fixed cylinder. A fixed ring is fixedly connected to the inner surface of the support plate. Grooves are opened on the surfaces of the fixed cylinder and the fixed ring. A drainage mechanism is set inside the grooves. A threaded cylinder is fixedly connected to the surface of the fixed ring. A sealing ring is fixedly connected to the surface of the threaded cylinder.

[0008] An extension plate is fixedly connected to the top of the support plate. A housing is fixedly connected to both sides of the extension plate. A positioning mechanism is provided inside the housing. A slot is opened on the surface of the support plate. A positioning frame is detachably connected inside the slot.

[0009] A rotating drum is threaded to the surface of a threaded cylinder. A feeding pipe is fixedly inserted through the top of the rotating drum. A storage groove is opened at the top of the feeding pipe. An auxiliary mechanism is set inside the storage groove. A filter mechanism is detachably connected to the surface of the rotating drum. A through groove is opened at the top of the filter mechanism.

[0010] Preferably, the drive mechanism includes a motor, a drive shaft, and auger blades. The motor is fixedly connected to the surface of the fixed cylinder, the drive shaft rotates through the surface of the fixed cylinder, one end of the drive shaft is fixedly connected to the output shaft of the motor, and the auger blades are fixedly sleeved on the surface of the drive shaft.

[0011] Preferably, the drainage mechanism includes a hollow ring, a retaining ring, and a drain pipe. The surface of the hollow ring is in contact with the surfaces of the fixed cylinder and the fixed ring. There are two retaining rings, which are respectively fixedly connected to the surfaces on both sides of the hollow ring. The drain pipe is fixedly inserted through the surface of the hollow ring, and the surface of the retaining ring is in contact with the inner wall of the groove.

[0012] Preferably, the positioning mechanism includes a movable plate, a positioning rod, and a first compression spring. The surface of the movable plate is slidably connected to the inner wall of the housing. The positioning rod is fixedly connected to the surface of the movable plate and slides through the surfaces of the housing and the positioning frame. The first compression spring is disposed inside the housing, and its two ends are fixedly connected to the inner wall of the housing and the surface of the movable plate, respectively.

[0013] Preferably, the auxiliary mechanism includes a guide rod, a pressure ring, a second compression spring, and an auxiliary tube. The surface of the guide rod is slidably connected to the inner wall of the storage groove. The pressure ring is fixedly connected to the top of the guide rod. The auxiliary tube is fixedly connected to the inner wall of the pressure ring. The second compression spring is sleeved on the surface of the guide rod. The two ends of the second compression spring are fixedly connected to the bottom of the pressure ring and the top of the feeding tube, respectively. The surface of the auxiliary tube is in contact with the inner wall of the through groove.

[0014] Preferably, the filtration mechanism includes a filter cylinder, a lead screw, and a collar. The filter cylinder is detachably connected to the inside of the rotating cylinder. The lead screw is fixedly connected to the surface of the filter cylinder and slides through the surface of the rotating cylinder. The collar is threaded onto the surface of the lead screw, and the surface of the collar contacts the surface of the rotating cylinder. The through groove is formed at the top of the filter cylinder.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This utility model, through the coordinated use of a drainage mechanism, a positioning mechanism, and a positioning frame, allows operators to adjust the state of the drainage mechanism according to the work progress, ensuring the residence time of semi-coke wastewater in the device, thus facilitating the treatment of semi-coke wastewater. In addition, operators can periodically disassemble and clean the rotating drum and filter mechanism to ensure the continued use of the device. This solves the problem that in some existing structures, the cleaning effect of the brush on the filter drum is limited, and the residence time of wastewater and flocculant in the structure is also limited, which can easily affect the recovery of coal gas condensate. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial three-dimensional structural schematic diagram of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the present invention after partial disassembly and cutting open the fixing ring and one side of the outer shell;

[0020] Figure 4 This is a three-dimensional structural diagram of the rotating cylinder after it has been cut open according to this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the filter cylinder after it has been cut open according to this utility model;

[0022] Figure 6 This utility model Figure 3 Enlarged 3D structural diagram at point A;

[0023] Figure 7 This utility model Figure 4 A magnified three-dimensional structural diagram at point B.

[0024] In the diagram: 1. Base plate; 2. Support plate; 3. Fixed cylinder; 4. Support rod; 5. Drive mechanism; 51. Motor; 52. Drive shaft; 53. Screw blade; 6. Drainage mechanism; 61. Hollow ring; 62. Snap ring; 63. Drain pipe; 7. Fixed ring; 8. Threaded cylinder; 9. Sealing ring; 10. Extension plate; 11. Outer shell; 12. Positioning mechanism; 121. Moving plate; 122. Positioning rod; 123. First compression spring; 13. Positioning frame; 14. Rotary cylinder; 15. Feeding pipe; 16. Auxiliary mechanism; 161. Smooth rod; 162. Pressure ring; 163. Second compression spring; 164. Auxiliary pipe; 17. Filtering mechanism; 171. Filter cylinder; 172. Lead screw; 173. Collar; 18. Through groove; 19. Reinforcing plate; 20. Arc plate. Detailed Implementation

[0025] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0026] Please see Figure 1-7 As shown, a coal gas condensate recovery device in the semi-coke production process includes a base plate 1, a support plate 2 fixedly connected to the top of the base plate 1, a fixed cylinder 3 fixedly connected to the inner wall of the support plate 2, a support rod 4 fixedly connected to the surface of the fixed cylinder 3, the bottom of the support rod 4 fixedly connected to the top of the base plate 1, the support rod 4 can increase the stability of the fixed cylinder 3, a drive mechanism 5 is installed on the surface of the fixed cylinder 3, a fixed ring 7 is fixedly connected to the inner surface of the support plate 2, grooves are opened on the surfaces of both the fixed cylinder 3 and the fixed ring 7, and a drainage mechanism 6 is provided inside the grooves, a threaded cylinder 8 is fixedly connected to the surface of the fixed ring 7, a sealing ring 9 is fixedly connected to the surface of the threaded cylinder 8, an extension plate 10 is fixedly connected to the top of the support plate 2, and outer shells 11 are fixedly connected to both sides of the extension plate 10. The internal part of the support plate 11 is equipped with a positioning mechanism 12. The surface of the support plate 2 is provided with a slot. The positioning frame 13 is detachably connected inside the slot. The positioning frame 13 and the positioning mechanism 12 are used to limit the drainage mechanism 6. The surface of the threaded cylinder 8 is threadedly connected with a rotating cylinder 14. The top of the rotating cylinder 14 is fixedly connected with a feeding pipe 15. The top of the feeding pipe 15 is provided with a storage slot. The storage slot is equipped with an auxiliary mechanism 16. The surface of the rotating cylinder 14 is detachably connected with a filtering mechanism 17. The top of the filtering mechanism 17 is provided with a through slot 18. The top of the bottom plate 1 is fixedly connected with a reinforcing plate 19. Both sides of the top of the reinforcing plate 19 are fixedly connected with arc-shaped plates 20. The inner surface of the arc-shaped plates 20 is in contact with the surface of the rotating cylinder 14. The setting of the arc-shaped plates 20 can increase the stability of the rotating cylinder 14.

[0027] The drive mechanism 5 includes a motor 51, a drive shaft 52, and an auger blade 53. The motor 51 is fixedly connected to the surface of the fixed cylinder 3. The drive shaft 52 rotates through the surface of the fixed cylinder 3. One end of the drive shaft 52 is fixedly connected to the output shaft of the motor 51. The auger blade 53 is fixedly sleeved on the surface of the drive shaft 52. When the operator starts the motor 51, the drive shaft 52 and the auger blade 53 can be driven to rotate. During the rotation, the auger blade 53 can push the flocculants in the wastewater upward so that the flocculants can be discharged from one end of the rotating cylinder 14 and the filter cylinder 171.

[0028] The drainage mechanism 6 includes a hollow ring 61, retaining rings 62, and a drain pipe 63. The surface of the hollow ring 61 is in contact with the surfaces of the fixed cylinder 3 and the fixed ring 7. There are two retaining rings 62, which are fixedly connected to the surfaces on both sides of the hollow ring 61. The drain pipe 63 is fixedly inserted through the surface of the hollow ring 61. The surface of the retaining rings 62 is in contact with the inner wall of the groove. When the operator rotates the drain pipe 63, the hollow ring 61 will rotate. The operator can then restrict the position of the drain pipe 63 using the positioning frame 13. When discharging treated wastewater, the operator can adjust the drain pipe 63 to... Figure 1 The state shown is such that the drain pipe 63 can discharge wastewater. During this process, the retaining ring 62 can increase the stability of the position of the hollow ring 61 and the drain pipe 63. More preferably, the operator can use a filler ring to reinforce and seal the connection between the hollow ring 61, the fixed cylinder 3 and the fixed ring 7.

[0029] The positioning mechanism 12 includes a movable plate 121, a positioning rod 122, and a first compression spring 123. The surface of the movable plate 121 is slidably connected to the inner wall of the outer shell 11. The positioning rod 122 is fixedly connected to the surface of the movable plate 121 and slides through the surfaces of the outer shell 11 and the positioning frame 13. The first compression spring 123 is disposed inside the outer shell 11. The two ends of the first compression spring 123 are fixedly connected to the inner wall of the outer shell 11 and the surface of the movable plate 121, respectively. Under the action of the elastic force of the first compression spring 123, the movable plate 121 drives the positioning rod 122 to move. The positioning rod 122 and the positioning frame 13 work together to limit the position of the positioning frame 13 so that the positioning frame 13 can limit the position of the drain pipe 63.

[0030] The auxiliary mechanism 16 includes a smooth rod 161, a pressure ring 162, a second compression spring 163, and an auxiliary tube 164. The surface of the smooth rod 161 is slidably connected to the inner wall of the storage groove. The pressure ring 162 is fixedly connected to the top of the smooth rod 161. The auxiliary tube 164 is fixedly connected to the inner wall of the pressure ring 162. The second compression spring 163 is sleeved on the surface of the smooth rod 161. The two ends of the second compression spring 163 are fixedly connected to the bottom of the pressure ring 162 and the top of the feeding tube 15, respectively. The surface of the auxiliary tube 164 is flush with the inner wall of the through groove 18. When the wall contacts the material, the operator can press the pressure ring 162 during the feeding process. At this time, the bottom of the auxiliary pipe 164 passes through the through groove 18. The operator can pass the wastewater generated during the semi-coke production process into the filter mechanism 17 through the auxiliary pipe 164 for filtration. Then, under the action of the second compression spring 163, the pressure ring 162 drives the auxiliary pipe 164 to rise, which can release the cooperation between the auxiliary pipe 164 and the through groove 18. This makes it easier for the operator to disassemble and assemble the filter mechanism 17.

[0031] The filtration mechanism 17 includes a filter cylinder 171, a lead screw 172, and a collar 173. The filter cylinder 171 is detachably connected to the inside of the rotating drum 14. There are several lead screws 172 and collars 173. The lead screw 172 is fixedly connected to the surface of the filter cylinder 171 and slides through the surface of the rotating drum 14. The collar 173 is threaded onto the surface of the lead screw 172. The surface of the collar 173 is in contact with the surface of the rotating drum 14. The operator can fix the position of the filter cylinder 171 by rotating the collar 173 and using the cooperation between the collar 173 and the lead screw 172. A through groove 18 is opened at the top of the filter cylinder 171.

[0032] Working principle: The operator presses the pressure ring 162 to lower the auxiliary pipe 164. After the auxiliary pipe 164 passes through the through groove 18, the operator can then introduce wastewater and flocculant into the filter cylinder 171. At the same time, the operator can start the motor 51, and the drive shaft 52 drives the auger blades 53 to rotate, which mixes the wastewater and flocculant. The auger blades 53 can also push the flocculants in the wastewater upwards to discharge them. During this process, the treated wastewater is filtered through the filter cylinder 171. After filtration, the operator can move the positioning rod 122 by moving the moving plate 121. When the positioning frame 13 is in limiting contact, the operator can remove the positioning frame 13 and rotate the drain pipe 63 to adjust it to the desired position. Figure 1 When the wastewater is in the indicated state, it can be discharged through the drain pipe 63. The staff can connect the drain pipe 63 to the external pipeline and recycle the treated wastewater for later use.

[0033] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A coal gas condensate recovery device in the production of semi-coke, comprising a base plate (1), characterized in that, Also includes: A support plate (2) is fixedly connected to the top of the base plate (1). A fixed cylinder (3) is fixedly connected to the inner wall of the support plate (2). A drive mechanism (5) is installed on the surface of the fixed cylinder (3). A fixed ring (7) is fixedly connected to the inner surface of the support plate (2). Grooves are provided on the surfaces of the fixed cylinder (3) and the fixed ring (7). A drainage mechanism (6) is provided inside the grooves. A threaded cylinder (8) is fixedly connected to the surface of the fixed ring (7). A sealing ring (9) is fixedly connected to the surface of the threaded cylinder (8). An extension plate (10) is fixedly connected to the top of the support plate (2). A housing (11) is fixedly connected to both sides of the extension plate (10). A positioning mechanism (12) is provided inside the housing (11). A slot is opened on the surface of the support plate (2). A positioning frame (13) is detachably connected inside the slot. A rotating cylinder (14) is threadedly connected to the surface of a threaded cylinder (8). A feeding pipe (15) is fixedly inserted through the top of the rotating cylinder (14). A storage groove is provided at the top of the feeding pipe (15). An auxiliary mechanism (16) is provided inside the storage groove. A filter mechanism (17) is detachably connected to the surface of the rotating cylinder (14). A through groove (18) is provided at the top of the filter mechanism (17).

2. The coal gas condensate recovery device in the semi-coke production process according to claim 1, characterized in that: The drive mechanism (5) includes a motor (51), a drive shaft (52), and an auger blade (53). The motor (51) is fixedly connected to the surface of the fixed cylinder (3). The drive shaft (52) rotates through the surface of the fixed cylinder (3). One end of the drive shaft (52) is fixedly connected to the output shaft of the motor (51). The auger blade (53) is fixedly sleeved on the surface of the drive shaft (52).

3. The coal gas condensate recovery device in the semi-coke production process according to claim 1, characterized in that: The drainage mechanism (6) includes a hollow ring (61), a retaining ring (62), and a drain pipe (63). The surface of the hollow ring (61) is in contact with the surfaces of the fixed cylinder (3) and the fixed ring (7). There are two retaining rings (62), which are fixedly connected to the surfaces on both sides of the hollow ring (61). The drain pipe (63) is fixedly inserted through the surface of the hollow ring (61). The surface of the retaining ring (62) is in contact with the inner wall of the groove.

4. The coal gas condensate recovery device in the semi-coke production process according to claim 1, characterized in that: The positioning mechanism (12) includes a movable plate (121), a positioning rod (122), and a first compression spring (123). The surface of the movable plate (121) is slidably connected to the inner wall of the outer shell (11). The positioning rod (122) is fixedly connected to the surface of the movable plate (121). The positioning rod (122) slides through the surfaces of the outer shell (11) and the positioning frame (13). The first compression spring (123) is located inside the outer shell (11). The two ends of the first compression spring (123) are fixedly connected to the inner wall of the outer shell (11) and the surface of the movable plate (121), respectively.

5. A coal gas condensate recovery device according to claim 1, characterized in that: The auxiliary mechanism (16) includes a smooth rod (161), a pressure ring (162), a second compression spring (163), and an auxiliary tube (164). The surface of the smooth rod (161) is slidably connected to the inner wall of the storage groove. The pressure ring (162) is fixedly connected to the top of the smooth rod (161). The auxiliary tube (164) is fixedly connected to the inner wall of the pressure ring (162). The second compression spring (163) is sleeved on the surface of the smooth rod (161). The two ends of the second compression spring (163) are fixedly connected to the bottom of the pressure ring (162) and the top of the feeding tube (15), respectively. The surface of the auxiliary tube (164) is in contact with the inner wall of the through groove (18).

6. The coal gas condensate recovery device in the semi-coke production process according to claim 1, characterized in that: The filtration mechanism (17) includes a filter cylinder (171), a lead screw (172), and a collar (173). The filter cylinder (171) is detachably connected to the inside of the rotating cylinder (14). The lead screw (172) is fixedly connected to the surface of the filter cylinder (171) and slides through the surface of the rotating cylinder (14). The collar (173) is threaded onto the surface of the lead screw (172). The surface of the collar (173) is in contact with the surface of the rotating cylinder (14). The through groove (18) is opened at the top of the filter cylinder (171).

Citation Information

Patent Citations

  • Floating oil recovery structure of semi-coke wastewater purification device

    CN221846300U