Filter pressing device for sludge dewatering

By introducing a support frame and adjustment mechanism into the sludge dewatering filter press, and utilizing the cooperation of hydraulic cylinders and limit mechanisms, precise pressure regulation and overload protection are achieved, solving the problem of insufficient pressure relief design in existing devices and improving the safety and service life of the equipment.

CN223620271UActive Publication Date: 2025-12-02BENGBU WANGNENG ECOLOGICAL ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202423015029.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-02
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing sludge dewatering filter presses have deficiencies in their pressure relief design, which may lead to equipment damage and safety hazards. Excessive pressure will also shorten the service life of the equipment and increase maintenance costs.

Method used

A filter press device is designed, comprising a support frame, an adjustment mechanism, a hydraulic cylinder, a transmission rod, a fixed sleeve, an insertion rod, an annular bar, and a limiting mechanism. The hydraulic cylinder applies pressure, and the annular groove of the limiting mechanism and the spring cooperate to achieve precise pressure adjustment and overload protection, preventing equipment damage.

Benefits of technology

It achieves precise pressure regulation and overload protection, avoids equipment damage, improves equipment operating efficiency and stability, and ensures safe operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filter pressing device for sludge dewatering, which comprises a support frame, the support frame is arranged on external equipment, an adjusting mechanism is arranged on the support frame, the adjusting mechanism comprises an extrusion mechanism, a hydraulic cylinder, a transmission rod, a fixing sleeve, an insertion rod, an annular strip and a limiting mechanism, the extrusion mechanism is arranged on the support frame, and the hydraulic cylinder is arranged on the support frame. The hydraulic cylinder is installed on the supporting frame, the extending end of the hydraulic cylinder is connected with the inserting rod, the fixing sleeve is installed on the transmission rod, the adjusting mechanism provides an accurate and flexible filter pressing pressure adjusting mechanism, the pressing plate can exert proper pressure on sludge through the action of the hydraulic cylinder, and therefore effective dewatering is achieved, and meanwhile, by adjusting the threaded sleeve, the sludge can be effectively dewatered. And the position of the sliding block can be changed, so that the compression distance of the spring is adjusted, and the overload pressure is adjusted.
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Description

Technical Field

[0001] This utility model relates to the technical field of filter press devices for sludge dewatering, and more specifically, it relates to a filter press device for sludge dewatering. Background Technology

[0002] In existing technologies, sludge dewatering filter presses are crucial equipment for sludge treatment. They apply pressure to squeeze out water from the sludge, thereby reducing its volume and stabilizing it. However, these devices may face the problem of excessive pressure during operation. If the filter press cannot effectively release pressure, the continuously rising pressure may damage the equipment. Such damage not only affects the normal operation of the equipment but may also lead to safety accidents, posing a threat to the safety of operators.

[0003] Furthermore, existing sludge dewatering filter presses may have inadequate pressure relief designs. In some cases, if pressure is not released in a timely manner, it can lead to filter cloth damage, frame deformation, or damage to other critical components. This not only shortens the equipment's lifespan but may also result in costly repairs. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, the present invention provides a filter press device for sludge dewatering to solve the technical problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a filter press device for sludge dewatering, comprising a support frame, which is installed on an external device. An adjustment mechanism is provided on the support frame. The adjustment mechanism includes a squeezing mechanism, a hydraulic cylinder, a transmission rod, a fixed sleeve, an insertion rod, an annular bar, and a limiting mechanism. The squeezing mechanism is installed on the support frame, and the hydraulic cylinder is installed on the support frame. The insertion rod is connected to the extended end of the hydraulic cylinder. The fixed sleeve is installed on the transmission rod, and the insertion rod is slidably connected within the fixed sleeve. The limiting mechanism is connected to the fixed sleeve and the annular bar. Multiple annular grooves are equidistantly formed on the side wall of the insertion rod, and the annular bar is engaged in the annular grooves.

[0008] The present invention is further configured such that the limiting mechanism includes a slider, and multiple inclined grooves are provided on the side wall of the fixed sleeve, and the slider is slidably connected in each of the inclined grooves. The design of the limiting mechanism ensures the continuity of sliding.

[0009] The present invention is further configured such that each of the plurality of sliders is provided with a spring, each spring is provided with a synchronization plate, an annular strip is installed on the synchronization plate, the synchronization plate is attached to the insertion rod, and the spring is designed to supply elastic force.

[0010] The present invention is further configured such that each of the plurality of sliders is provided with a return spring, the plurality of return springs abut against the fixed sleeve, and each of the sliders is provided with a push plate. The design of the return springs ensures the return of the slider.

[0011] The present invention is further configured such that the fixed sleeve is threaded with a threaded sleeve, the threaded sleeve is provided with a thrust bearing, the thrust bearing abuts against multiple push plates, and the design of the threaded sleeve ensures the continuity of adjustment.

[0012] The present invention is further configured such that the extrusion mechanism includes a pressure plate and guide rods, a transmission rod is mounted on the pressure plate, and multiple guide rods are mounted on the pressure plate. The guide rods are slidably connected to the support frame. The design of the extrusion mechanism ensures the continuity of extrusion.

[0013] The present invention is further configured such that the support frame is provided with an outer shell, and the outer shell is provided with a water outlet pipe, which is connected to an external device. The design of the outer shell ensures the fixation of the support frame.

[0014] The present invention is further configured such that a plurality of demolding grooves are provided inside the outer shell.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides a filter press device for sludge dewatering, which has the following beneficial effects:

[0017] 1. The adjustment mechanism provides a precise and flexible filter press pressure adjustment mechanism. Through the action of the hydraulic cylinder, the pressure plate can apply appropriate pressure to the sludge to achieve effective dewatering. At the same time, by adjusting the threaded sleeve, the position of the slider can be changed, thereby adjusting the compression distance of the spring and realizing the adjustment of overload pressure.

[0018] 2. The limiting mechanism is characterized by its reliable overload protection function. When the pressure exceeds the spring force, the engagement between the annular bar and the annular groove will be released, thereby preventing overload and avoiding damage to the equipment. At the same time, the configuration of the slider and the inclined groove enables the limiting mechanism to respond quickly to pressure changes, ensuring that the equipment operates within a safe working range.

[0019] 3. The extrusion mechanism, through the configuration of the pressure plate and guide rod, can apply pressure evenly to the sludge, thereby effectively squeezing out the water. At the same time, the design of the outer shell and the demolding tank allows the wastewater generated during the filter press process to be discharged smoothly, improving the operating efficiency and stability of the equipment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a filter press device for sludge dewatering according to the present invention.

[0021] Figure 2 This is an exploded structural diagram of the pressure plate and the outer shell of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the fixing sleeve in this utility model;

[0023] Figure 4 In this utility model Figure 3 A schematic diagram of the cross-sectional structure;

[0024] Figure 5 This is a schematic diagram of the slider in this utility model.

[0025] In the diagram: 1. Support frame; 2. Hydraulic cylinder; 3. Transmission rod; 4. Fixing sleeve; 5. Insertion rod; 6. Annular bar; 7. Annular groove; 8. Slider; 9. Inclined groove; 10. Spring; 11. Synchronizing plate; 12. Return spring; 13. Push plate; 14. Threaded sleeve; 15. Thrust bearing; 16. Pressure plate; 17. Guide rod; 18. Housing; 19. Water outlet pipe; 20. Demolding groove; 101. Cone head. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figure 1-5A filter press device for sludge dewatering includes a support frame 1, which is installed on an external device. An adjustment mechanism is provided on the support frame 1. The adjustment mechanism includes a squeezing mechanism, a hydraulic cylinder 2, a transmission rod 3, a fixed sleeve 4, an insertion rod 5, an annular bar 6, and a limiting mechanism. The squeezing mechanism is installed on the support frame 1, and the hydraulic cylinder 2 is installed on the support frame 1. The insertion rod 5 is connected to the extended end of the hydraulic cylinder 2. The fixed sleeve 4 is installed on the transmission rod 3, and the insertion rod 5 is slidably connected within the fixed sleeve 4. The limiting mechanism is connected to the fixed sleeve 4 and the annular bar 6. Multiple annular grooves 7 are equidistantly formed on the side wall of the insertion rod 5, and the annular bar 6 is engaged in the annular grooves 7. The limiting mechanism includes a slider 8. Multiple inclined grooves 9 are formed on the side wall of the fixed sleeve 4, and each inclined groove 9 is slidably connected to a slider 8. The multiple sliders 8 are respectively equipped with... There are springs 10, each spring 10 is equipped with a synchronization plate 11, and a ring bar 6 is installed on the synchronization plate 11. The synchronization plate 11 is attached to the insertion rod 5. Multiple sliders 8 are equipped with return springs 12, and multiple return springs 12 abut against the fixed sleeve 4. Each slider 8 is equipped with a push plate 13. The fixed sleeve 4 is threaded with a threaded sleeve 14, and the threaded sleeve 14 is equipped with a thrust bearing 15, which abuts against multiple push plates 13. The extrusion mechanism includes a pressure plate 16 and guide rods 17. The transmission rod 3 is installed on the pressure plate 16, and multiple guide rods 17 are installed on the pressure plate 16. The guide rods 17 are slidably connected to the support frame 1. The support frame 1 is equipped with a housing 18, and the housing 18 is equipped with a water outlet pipe 19, which is connected to external equipment. Multiple demolding grooves 20 are opened inside the housing 18.

[0030] In this embodiment, when pressure filtration is required, the hydraulic cylinder 2 first drives the pressure plate 16 to press on the sludge inside the housing 18, and then water is squeezed out and discharged through the water outlet pipe 19, thus completing the filtration process. When the pressure exceeds the elastic force of multiple springs 10, the snap between the annular bar 6 and the annular groove 7 will be released, thereby preventing overload and avoiding damage.

[0031] More specifically, when it is necessary to change the overload pressure, firstly, by adjusting the threaded sleeve 14, the slider 8 can be driven to press against the inclined groove 9 to contract, thus changing the compression distance of the spring 10. Then, when the insertion rod 5 is inserted, it can be inserted into the synchronous plate 11 through the cone 101, and then the annular bar 6 is locked in the annular groove 7, thereby completing the adjustment process.

[0032] In summary, during the use or operation of the overall equipment: when pressure filtration is required, the hydraulic cylinder 2 first drives the pressure plate 16 to press against the sludge inside the outer casing 18, which then presses out water, which is discharged through the outlet pipe 19, thus completing the filtration process. When the pressure exceeds the elastic force of the multiple springs 10, the engagement between the annular bar 6 and the annular groove 7 will be released, thus preventing overload and avoiding damage. When it is necessary to change the overload pressure, the adjusting threaded sleeve 14 can first drive the slider 8 to press against the inclined groove 9 and contract, thus changing the compression distance of the spring 10. Then, when the insertion rod 5 is inserted, it can be inserted into the synchronization plate 11 through the cone 101, which then causes the annular bar 6 to be locked in the annular groove 7, thus completing the adjustment process.

[0033] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A filter press device for sludge dewatering, comprising a support frame (1), characterized in that, The support frame (1) is installed on an external device. An adjustment mechanism is provided on the support frame (1). The adjustment mechanism includes a pressing mechanism, a hydraulic cylinder (2), a transmission rod (3), a fixed sleeve (4), an insertion rod (5), an annular bar (6), and a limiting mechanism. The pressing mechanism is installed on the support frame (1), the hydraulic cylinder (2) is installed on the support frame (1), the insertion rod (5) is connected to the extended end of the hydraulic cylinder (2), the fixed sleeve (4) is installed on the transmission rod (3), the insertion rod (5) is slidably connected in the fixed sleeve (4), and the limiting mechanism is connected to the fixed sleeve (4) and the annular bar (6). Multiple annular grooves (7) are equidistantly opened on the side wall of the insertion rod (5), and the annular bar (6) is stuck in the annular grooves (7).

2. A filter press device for sludge dewatering according to claim 1, characterized in that: The limiting mechanism includes a slider (8), and a plurality of inclined grooves (9) are provided on the side wall of the fixed sleeve (4), and the slider (8) is slidably connected in each of the inclined grooves (9).

3. A filter press device for sludge dewatering according to claim 2, characterized in that: Each of the multiple sliders (8) is provided with a spring (10), and each spring (10) is provided with a synchronization plate (11). An annular strip (6) is installed on the synchronization plate (11), and the synchronization plate (11) is attached to the insertion rod (5).

4. A filter press device for sludge dewatering according to claim 3, characterized in that: Each of the multiple sliders (8) is provided with a return spring (12), and the multiple return springs (12) abut against the fixed sleeve (4). Each slider (8) is provided with a push plate (13).

5. A filter press device for sludge dewatering according to claim 4, characterized in that: The fixed sleeve (4) is threaded with a threaded sleeve (14), and the threaded sleeve (14) is provided with a thrust bearing (15), which abuts against the plurality of push plates (13).

6. A filter press device for sludge dewatering according to claim 5, characterized in that: The extrusion mechanism includes a pressure plate (16) and guide rods (17). A transmission rod (3) is installed on the pressure plate (16). Multiple guide rods (17) are installed on the pressure plate (16). The guide rods (17) are slidably connected to the support frame (1).

7. A filter press device for sludge dewatering according to claim 6, characterized in that: The support frame (1) is provided with an outer shell (18), and the outer shell (18) is provided with a water outlet pipe (19), which is connected to an external device.

8. A filter press device for sludge dewatering according to claim 7, characterized in that: The outer shell (18) has multiple demolding grooves (20).