Heat treatment device for high-precision precision manufacturing of titanium alloy
By designing a heat treatment device that includes a heating furnace and a mold, direct heating and extrusion molding of titanium alloy workpieces were achieved, solving the problem of needing to transfer parts with equipment in the existing technology, and improving processing efficiency and mold life.
Patent Information
- Application Number
- CN202422627457.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the high-precision manufacturing of titanium alloys, existing heat treatment equipment requires transferring the workpiece to a mold for extrusion molding after heat treatment, which affects work efficiency and practicality.
A heat treatment device was designed, which includes components such as a heating furnace, a lower mold, an upper mold, a connecting plate, and an electric push rod. The workpiece is heated directly on the lower mold and then extruded by the mold. The combination of the electric push rod and the mold enables automated processing.
It improves workpiece processing efficiency, avoids the need for equipment transfer after heat treatment, and enhances processing automation and mold lifespan.
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Figure CN223620414U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat treatment technology, specifically a heat treatment device for high-precision manufacturing of titanium alloys. Background Technology
[0002] With the advancement of modern technology, high-precision manufacturing technology has developed rapidly, providing more possibilities for various industries. In particular, in the fields of aerospace, medical devices, and automobile manufacturing, high-precision manufacturing technology has become an indispensable key technology. Precision parts can be used in precision machining processes and are widely used in fields such as electronics, rail transportation, automobile manufacturing, industrial automation, aerospace, and medical equipment. Common high-precision manufacturing of titanium alloys requires heat treatment, and after heat treatment, they are extruded and formed using molds.
[0003] According to application number CN201821846863.0, a heat treatment furnace for facilitating the clamping of heat-treated objects includes a base, a fixing block, bolts, and a flange. The base is provided with a heat treatment furnace body, the fixing block is disposed inside the heat treatment furnace body, and a bracket is provided on the fixing block. The bolts pass through a second slide rail and are connected to the base. The flange is disposed on the right end face of the fixing block, and a first moving block is disposed on the left side of the hook ring. The second moving block is disposed inside the flange and is disposed on the left side of the first through hole. The lower end of the second moving block passes through the lower end face of the flange and the groove, and the lower end of the second moving block is connected to the lower end face of the flange through a compression spring.
[0004] The heat treatment apparatus in the above case can only perform simple heat treatment on the workpiece. After the heat treatment is completed, it is still necessary to use equipment to transfer the workpiece to the mold for extrusion molding, which seriously affects the work efficiency and reduces the practicality. To address this, we provide a heat treatment apparatus for high-precision manufacturing of titanium alloys. Utility Model Content
[0005] The purpose of this invention is to provide a heat treatment device for high-precision manufacturing of titanium alloys, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a heat treatment device for high-precision manufacturing of titanium alloys, comprising a base plate and a heating furnace installed on the top left side of the base plate, wherein a pluggable lower mold is provided above the base plate and a pluggable upper mold is provided above the lower mold.
[0007] Preferably, it also includes a connecting plate, which is installed on the right side of the top of the base plate. Two first electric push rods are installed on the right side of the connecting plate. The left ends of the first electric push rods pass through the connecting plate and extend to its outside. The left ends of the two first electric push rods are fixedly connected by a sealing plate adapted to the heating furnace.
[0008] Preferably, two second electric push rods are installed on the connecting plate, and the bottom ends of the two second electric push rods are fixedly connected by an adjusting plate. A movable plate is installed on the left side of the sealing plate, and a base is installed on the bottom of the lower mold and the top of the upper mold.
[0009] Preferably, two slots are provided on the front and opposite sides of the two bases. Insert blocks are installed on the top of the movable plate and the bottom of the adjusting plate at the positions corresponding to the slots. The side of the insert block near the slot passes through the slot and extends into it to contact the inner wall of the slot.
[0010] Preferably, the bottom of the movable plate and the top of the adjusting plate are both provided with movable plates, and a locking block is installed on the side of the movable plate near the base. The side of the base near the locking block is provided with a locking groove that matches the locking block.
[0011] Preferably, the bottom of the movable plate and the top of the adjusting plate are provided with fixing grooves, and a fixing plate is installed on the inner wall of the fixing groove. Two moving rods are installed on the side of the movable plate near the fixing plate. The end of the moving rod near the fixing plate passes through the fixing groove and the fixing plate in sequence and extends to the outside of the fixing plate and is fixedly connected to the inner wall of the fixing groove. A stop block is provided inside the fixing groove, and a buffer spring is sleeved on the surface of the moving rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model realizes a heat treatment device for high-precision manufacturing of titanium alloys through the cooperation of a heating furnace, a lower mold, an upper mold, a connecting plate, a first electric push rod, a sealing plate, a second electric push rod, an adjusting plate, a movable plate, and a base. This allows the workpiece to be directly placed on the lower mold and heated in the heating furnace, and then the heated workpiece is extruded and shaped by the two molds, thereby improving the efficiency of workpiece processing and avoiding the need to transfer the heated workpiece to an external forming mold for processing.
[0014] 2. This utility model facilitates the disassembly of two molds for maintenance and repair through the cooperation of slots, inserts, moving plates, locking blocks, locking grooves, fixing grooves, fixing plates, moving rods, stops, buffer springs, push blocks, and connecting blocks, thereby improving the service life of the molds. Attached Figure Description
[0015] Figure 1 This is a structural cross-sectional view of the front view of this utility model;
[0016] Figure 2 This is a three-dimensional structural diagram of the lower mold and the upper mold of this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the movable plate, base, slot, push block, and connecting block of this utility model;
[0018] Figure 4 This is a structural cross-sectional view of the front view of the card block, card slot, buffer spring, push block and connecting block of this utility model;
[0019] Figure 5 This is a three-dimensional structural diagram of the workpiece after processing and forming according to this utility model.
[0020] In the diagram: 1. Base plate, 2. Heating furnace, 3. Lower mold, 4. Upper mold, 5. Connecting plate, 6. First electric push rod, 7. Sealing plate, 8. Second electric push rod, 9. Adjusting plate, 10. Movable plate, 11. Base, 12. Slot, 13. Insert block, 14. Moving plate, 15. Locking block, 16. Locking groove, 17. Fixing groove, 18. Fixing plate, 19. Moving rod, 20. Stop block, 21. Buffer spring, 22. Push block, 23. Connecting block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 A heat treatment device for high-precision manufacturing of titanium alloys includes a base plate 1 and a heating furnace 2 installed on the top left side of the base plate 1. A heating block is fixedly connected to the top of the inner wall of the heating furnace 2, and heating is performed by the heating block. A pluggable lower mold 3 is provided above the base plate 1, and a pluggable upper mold 4 is provided above the lower mold 3.
[0023] Furthermore, the workpiece is heated to 600℃-700℃ in the heating furnace 2, and after heating, it is kept at that temperature for 5-6 minutes. The pressure of the upper mold 4 during operation is 2MPa.
[0024] Furthermore, both the lower mold 3 and the upper mold 4 are made of cemented carbide molds, which still have high hardness at 1000℃ and have good high temperature resistance.
[0025] It also includes a connecting plate 5, which is installed on the right side of the top of the base plate 1. Two first electric push rods 6 are fixedly connected to the right side of the connecting plate 5. The left end of the first electric push rod 6 passes through the connecting plate 5 and extends to its outside. The left ends of the two first electric push rods 6 are fixedly connected by a sealing plate 7 that is compatible with the heating furnace 2. Two second electric push rods 8 are fixedly connected to the connecting plate 5. The bottom ends of the two second electric push rods 8 are fixedly connected by an adjusting plate 9. A movable plate 10 is fixedly connected to the left side of the sealing plate 7. A base 11 is fixedly connected to the bottom of the lower mold 3 and the top of the upper mold 4. The base 11 at the bottom is in contact with the top of the movable plate 10, and the base 11 at the top is in contact with the top of the adjusting plate 9.
[0026] Furthermore, a controller is installed on the right side of the connecting plate 5, and the heating furnace 2, the first electric push rod 6, and the second electric push rod 8 are electrically connected to the controller.
[0027] Through the cooperation of heating furnace 2, lower mold 3, upper mold 4, connecting plate 5, first electric push rod 6, sealing plate 7, second electric push rod 8, adjusting plate 9, movable plate 10 and base 11, a heat treatment device for high-precision manufacturing of titanium alloys is realized. The workpiece is directly placed on the lower mold 3 and heated by heating furnace 2. Then, the heated workpiece is extruded and shaped by the two molds, thereby improving the efficiency of workpiece processing and avoiding the need to transfer the heated workpiece to an external forming mold for processing.
[0028] Two slots 12 are provided on the front sides of the two bases 11, on opposite sides. A plug 13 is fixedly connected to the top of the movable plate 10 and the bottom of the adjusting plate 9, corresponding to the slot 12. The plug 13 extends through the slot 12 and into its interior, contacting the inner wall of the slot 12. Movable moving plates 14 are provided at the bottom of the movable plate 10 and the top of the adjusting plate 9. The bottom moving plate 14 contacts the top of the movable plate 10, and the top moving plate 14 contacts the bottom of the adjusting plate 9. A locking block 15 is fixedly connected to the side of the moving plate 14 near the base 11. A slot 16 adapted to the locking block 15 is provided on the side of the base 11 near the locking block 15. The bottom locking block 15, near the slot 16, extends through the movable plate 10 and the bottom slot 16, reaching into the slot 16 and contacting its inner wall. The top-mounted locking block 15, near the side of the locking slot 16, passes through the adjusting plate 9 and the top-mounted locking slot 16, extending into the inside of the locking slot 16 and contacting the inner wall of the locking slot 16. The bottom of the movable plate 10 and the top of the adjusting plate 9 are both provided with fixing slots 17. A fixing plate 18 is fixedly connected to the inner wall of the fixing slot 17. Two moving rods 19 are fixedly connected to the side of the movable plate 14 near the fixing plate 18. One end of the moving rod 19 near the fixing plate 18 passes through the fixing slot 17 and the fixing plate 18, extending to the outside of the fixing plate 18 and fixedly connected to the inner wall of the fixing slot 17. A stop block 20 is provided inside the fixing slot 17. One end of the moving rod 19 near the stop block 20 is fixedly connected to the stop block 20. The side of the stop block 20 near the inner wall of the fixing slot 17 contacts the inner wall of the fixing slot 17. A buffer spring 21, model GH 4169, is sleeved on the surface of the moving rod 19 and has high-temperature resistance.
[0029] Furthermore, two push blocks 22 are provided on the right side of the base 11. The two push blocks 22 are respectively fixedly connected to the two moving plates 14 by connecting blocks 23 on the side that is far away from each other. By setting push blocks 22 and connecting blocks 23, it is convenient to operate the moving plates 14, so that the card block 15 can be quickly separated from the card slot 16.
[0030] Specifically, the mold needs to be disassembled for maintenance and repair. Push the push block 22 so that the two push blocks 22 move away from each other. The push block 22 drives the moving plate 14 away from the base 11 through the connecting block 23. The moving plate 14 drives the stop block 20 to squeeze the buffer spring 21 through the moving rod 19. The moving plate 14 drives the locking block 15 away from the locking slot 16 so that the locking block 15 and the locking slot 16 separate. Then the lower mold 3 or the upper mold 4 can be pulled backward so that the base 11 drives the slot 12 to move backward and separate from the insertion block 13, so that the two molds can be disassembled.
[0031] The interplay of slot 12, insert block 13, moving plate 14, locking block 15, locking groove 16, fixing groove 17, fixing plate 18, moving rod 19, stop block 20, buffer spring 21, push block 22 and connecting block 23 facilitates the disassembly of the two molds for maintenance and repair, thereby improving the service life of the molds.
[0032] In use, place the titanium alloy plate on the lower mold 3, and then start the first electric push rod 6. The first electric push rod 6 drives the movable plate 10 to move to the left through the sealing plate 7. The movable plate 10 drives the lower mold 3 and the titanium alloy plate to move into the heating furnace 2, so that the sealing plate 7 and the right side of the heating furnace 2 are in close contact, sealing the heating furnace 2, and heating the workpiece through the heating furnace 2.
[0033] After heating is completed, the first electric push rod 6 drives the lower mold 3 and the workpiece to move to the right, so that the lower mold 3 and the workpiece are pulled out of the heating furnace 2 and returned to their original positions. At this time, the position of the workpiece can be adjusted by external clamps to ensure that the workpiece is located in the center of the lower mold 3. Then, the second electric push rod 8 is started. The second electric push rod 8 drives the upper mold 4 to move downward through the adjusting plate 9, so that the upper mold 4 and the lower mold 3 close together to extrude and form the workpiece.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A heat treatment apparatus for high-precision manufacturing of titanium alloys, characterized in that: The system includes a base plate (1) and a heating furnace (2) installed on the top left side of the base plate (1). A pluggable lower mold (3) is provided above the base plate (1), and a pluggable upper mold (4) is provided above the lower mold (3). The system also includes a connecting plate (5), which is installed on the top right side of the base plate (1). Two first electric push rods (6) are installed on the right side of the connecting plate (5). The left end of the first electric push rod (6) passes through the connecting plate (5) and extends to its outside. The left ends of the two first electric push rods (6) are fixedly connected by a sealing plate (7) adapted to the heating furnace (2). Two second electric push rods (8) are installed on the connecting plate (5). The bottom ends of the two second electric push rods (8) are fixedly connected by an adjusting plate (9). A movable plate (10) is installed on the left side of the sealing plate (7). A base (11) is installed on the bottom of the lower mold (3) and the top of the upper mold (4).
2. The heat treatment apparatus for high-precision manufacturing of titanium alloys according to claim 1, characterized in that: Two slots (12) are provided on the front and opposite sides of the two bases (11). A plug (13) is installed on the top of the movable plate (10) and the bottom of the adjusting plate (9) at the position corresponding to the slot (12). The plug (13) passes through the slot (12) and extends into its interior to contact the inner wall of the slot (12).
3. The heat treatment apparatus for high-precision manufacturing of titanium alloys according to claim 2, characterized in that: The bottom of the movable plate (10) and the top of the adjusting plate (9) are both provided with movable plates (14). A locking block (15) is installed on the side of the movable plate (14) near the base (11). A slot (16) adapted to the locking block (15) is opened on the side of the base (11) near the locking block (15).
4. The heat treatment apparatus for high-precision manufacturing of titanium alloys according to claim 3, characterized in that: The bottom of the movable plate (10) and the top of the adjusting plate (9) are both provided with fixing grooves (17). A fixing plate (18) is installed on the inner wall of the fixing groove (17). Two moving rods (19) are installed on the side of the movable plate (14) near the fixing plate (18). The end of the moving rod (19) near the fixing plate (18) passes through the fixing groove (17) and the fixing plate (18) in sequence and extends to the outside of the fixing plate (18) and is fixedly connected to the inner wall of the fixing groove (17). A stop block (20) is provided inside the fixing groove (17). A buffer spring (21) is sleeved on the surface of the moving rod (19).
5. The heat treatment apparatus for high-precision manufacturing of titanium alloys according to claim 4, characterized in that: Two push blocks (22) are provided on the right side of the base (11). The two push blocks (22) are fixedly connected to the two movable plates (14) respectively by connecting blocks (23) on the side that is far away from each other.
Citation Information
Patent Citations
Heat treatment furnace capable of conveniently clamping heat treatment object
CN209307423U