Surface treatment heat preservation device for small-size guardrail connecting piece
By using a graphene-coated heating element and a cylindrical surface treatment insulation device, the problem of insufficient wear resistance and corrosion resistance of small-sized guardrail connectors after electroplating is solved, achieving rapid and uniform heating and lightweight design.
Patent Information
- Application Number
- CN202423135860.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing small-sized steel guardrail connectors require heat insulation treatment after electroplating, but existing technologies have failed to effectively improve their wear resistance and corrosion resistance.
The metal heating element with graphene coating heats small-sized guardrail connectors. Through the uniform heating and conductivity of the graphene coating, combined with the cylindrical structure and air vent design, it achieves rapid heating and evaporation of water film, improving wear resistance and corrosion resistance.
It achieves rapid and uniform heating of small-sized guardrail connectors, reduces device weight, improves wear resistance and corrosion resistance, and has a simple structure that is easy to manufacture.
Smart Images

Figure CN223620503U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of surface treatment technology, specifically relating to a surface treatment and heat preservation device for small-sized guardrail connectors. Background Technology
[0002] Fence connectors are essential components for securing and protecting fences, and are widely used in various settings, including but not limited to parks, communities, villas, factories, schools, and industrial parks—places requiring greenery, decoration, and enclosure.3 They not only provide safety but also enhance aesthetics and improve the overall quality of the environment.
[0003] Currently used guardrail connector specifications: Common small-sized guardrail connectors range in diameter from 32mm to 210mm, and wall thickness and angle holes can be customized according to customer needs; their materials: Commonly used materials include steel, stainless steel, aluminum alloy and plastic, each of which has its unique performance and applicable scenarios.
[0004] For the aforementioned small-sized steel guardrail connectors, in order to improve their wear resistance and corrosion resistance, it is necessary to perform electroplating and other treatments on their surface. After electroplating, the small-sized guardrail connectors need to be insulated. Summary of the Invention
[0005] 1. The problem to be solved
[0006] To address the aforementioned technical problems, the purpose of this utility model is to provide a surface treatment and heat preservation device for small-sized guardrail connectors. This device has a simple structure and effectively improves the wear resistance and corrosion resistance of small-sized guardrail connectors.
[0007] 2. Technical Solution
[0008] To achieve the above objectives, the present invention adopts the following technical solution:
[0009] The purpose of this utility model is to provide a surface treatment and heat insulation device for small-sized guardrail connectors, including:
[0010] shell;
[0011] An insulated compartment is placed within the outer shell, and the insulated compartment is capable of housing the guardrail connector;
[0012] A heating element placed in the insulation chamber, the heating element including a heating part and pins connected to the heating part, the heating part being located in the insulation chamber, the pins extending downwards to connect to an external power source; and a base that mates with the outer shell;
[0013] The heating element has a graphene coating obtained by plating its surface, which can heat the guardrail connectors in the insulated chamber.
[0014] The device of this invention features a graphene-coated metal that provides more uniform heating, a larger heating area, and a faster heating speed. At the same time, without compromising other physical properties, the thickness of the heating element can be reduced, resulting in a lighter weight. Furthermore, the metal has excellent electrical conductivity and can generate heat under low current operating conditions, thus providing a heat preservation function.
[0015] According to any embodiment of the first aspect of the present invention, the heating element is made of stainless steel. Stainless steel is chosen because it has good high-temperature resistance and a long service life.
[0016] According to any embodiment of the first aspect of the present invention, the graphene coating has a thickness of 0.5-5.0 μm. This coating hardly affects the size of the heating element, while simultaneously reducing the thickness of the heating element, thereby reducing the weight of the device and making it lightweight.
[0017] According to any embodiment of the first aspect of the present invention, the outer shell has a cylindrical structure, and its outer wall is provided with a vent hole that contacts the guardrail connector. After the small-sized guardrail connector is electroplated, a water film adheres to its surface, which needs to be heated. Therefore, the water film on the surface of the heated small-sized guardrail connector evaporates and can be discharged through the vent hole.
[0018] According to any embodiment of the first aspect of the present invention, the heating element has a cylindrical structure with several circumferential elongated through holes on its outer circumferential surface, through which heat is dissipated to the surroundings.
[0019] According to any embodiment of the first aspect of the present invention, the base is provided with a conductive socket that mates with the pin. The base can isolate the heat-generating part from the power supply, which is beneficial to improving safety performance.
[0020] According to any embodiment of the first aspect of the present invention, a sealing ring is provided on the base, the sealing ring being capable of isolating the power supply, and the sealing ring being a rubber sealing ring.
[0021] 3. Beneficial effects
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] (1) The surface treatment heat preservation device of the small-sized guardrail connector of this utility model has a graphene coating on the metal, which heats up more evenly, has a larger heating area, and heats up faster. At the same time, without reducing other physical properties, the thickness of the heating part can be reduced, making it lighter. In addition, the metal has excellent electrical conductivity and can generate heat under low current working conditions, thus having a heat preservation function.
[0024] (2) The surface treatment and heat preservation device for small-sized guardrail connectors of this utility model has a simple structure and is easy to manufacture. Attached Figure Description
[0025] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that these drawings are designed for illustrative purposes only and are not intended to limit the scope of this utility model. In addition, unless otherwise specified, these drawings are intended only to conceptually illustrate the structural construction described herein and are not necessarily drawn to scale.
[0026] Figure 1 This is a schematic diagram of the surface treatment and heat preservation device for the small-sized guardrail connector of this utility model;
[0027] Figure 2 This is a cross-sectional view of the surface treatment and heat preservation device for the small-sized guardrail connector of this utility model.
[0028] Figure 3 This is a front view of the heating tube structure of the surface treatment and heat preservation device for the small-sized guardrail connector of this utility model;
[0029] Figure 4 This is a longitudinal sectional view of the heating element of the surface treatment and heat preservation device for the small-sized guardrail connector of this utility model;
[0030] Explanation of reference numerals in the attached figures:
[0031] 11. Outer shell; 111. Air vent; 12. Insulation chamber; 121. Guardrail connector; 13. Heating element; 131. Heating unit; 132. Pin; 133. Long through hole; 134. Graphene coating; 14. Base; 141. Conductive socket; 142. Sealing ring. Detailed Implementation
[0032] This disclosure will be more readily understood by referring to the following description, taken in conjunction with the accompanying drawings and examples, all of which form part of this disclosure. It should be understood that this disclosure is not limited to the specific products, methods, conditions, or parameters described and / or illustrated herein. Furthermore, the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting, unless otherwise stated.
[0033] It should also be understood that, for clarity, certain features of this disclosure may be described herein in the context of individual embodiments, but may also be provided in combination with each other in individual embodiments. That is, unless obviously incompatible or specifically excluded, each individual embodiment is considered to be combinable with any other embodiment, and such combination is considered to represent another different embodiment. Conversely, for brevity, various features of this disclosure described in the context of individual embodiments may also be provided individually or in any sub-combination. Finally, while a particular embodiment may be described as part of a series of steps or part of a more general structure, each step or substructure may also be considered an independent embodiment in itself.
[0034] Unless otherwise stated, it should be understood that each individual element in the list and each combination of individual elements in the list will be interpreted as a different embodiment. For example, a list of embodiments denoted as "A, B, or C" should be interpreted as including embodiments "A", "B", "C", "A or B", "A or C", "B or C", or "A, B, or C".
[0035] In this disclosure, the singular forms of the articles “a,” “one,” and “the” also include the corresponding plural references, and references to a particular value include at least that particular value, unless the context clearly indicates otherwise. Thus, for example, a reference to “substance” is a reference to at least one of such substance and its equivalents.
[0036] Ordinal terms such as “first” and “second” may be used to describe various components or fluids, but these components and fluids are not limited by these terms. Therefore, without departing from the teachings of this disclosure, these terms are used only to distinguish one component / fluid from another.
[0037] When an item is described using the combined terms “...and / or ...", the description should be understood to include any one of the listed items and all combinations thereof.
[0038] Generally, the use of the term "about" indicates an approximation that can vary depending on the desired characteristics obtained from the disclosed subject matter and will be interpreted in a context-dependent manner based on function. Therefore, those skilled in the art will be able to interpret a degree of difference on a case-by-case basis. In some cases, the number of significant figures used when expressing a particular value can be a representative technique for determining the difference allowed by the term "about." In other cases, a gradient within a range of values can be used to determine the range of differences allowed by the term "about." Furthermore, all ranges in this disclosure are inclusive and composable, and references to values described within a range include every value within that range.
[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terms used herein and / or include any and all combinations of one or more of the associated listed items.
[0040] like Figures 1 to 4 As shown, the surface treatment and heat preservation device for the small-sized guardrail connector of this embodiment includes: a metal shell 11, which can be made of lightweight titanium alloy, magnesium alloy, aluminum alloy, etc.; a heat preservation chamber 12 placed in the shell 11, the heat preservation chamber 12 having a guardrail connector 121; a heating tube 13 placed in the heat preservation chamber 12, the heating tube 13 including a heating part 131 and a pin 132 connecting the heating part 131, the heating part 131 being located in the heat preservation chamber 12, the pin 132 extending downward to connect to an external power source (not shown in the figure); and a base 14 that cooperates with the shell 11.
[0041] In this embodiment, as Figure 4 As shown, the heating element 131 has a graphene coating 134 obtained by depositing a graphene film on its surface, which can heat small-sized annular guardrail connectors (e.g., connecting rings of crash barriers) in the insulation chamber 12. The aforementioned graphene coating can be prepared using various physical or chemical methods for combining metal materials with graphene. For example, Huang Linjun's team at Qingdao University added AgNO3 to a graphene oxide solution to prepare a graphene / silver nanocomposite film through co-precipitation; or Huang prepared a graphene-Cu composite film through pulse electrodeposition.
[0042] Combination Figure 1 As shown, the base 14 is provided with a conductive socket 141 that cooperates with the pin 132. The base can isolate the heating element from the power supply, which is beneficial to improving safety performance. The guardrail connector 121 is arranged around the inside of the heating element 131. The base 14 is provided with a rubber sealing ring 142, which can isolate the power supply (not shown in the figure).
[0043] Because the metal with a graphene coating heats up more uniformly, has a larger heating area, and heats up faster; at the same time, the thickness of the heating element 131 can be reduced without compromising other physical properties, making it lighter. Furthermore, this metal has excellent electrical conductivity, and can generate heat under low current operating conditions, thus providing a heat preservation function.
[0044] The "heating part 131" provided by this utility model mainly includes a body and a "graphene coating" as described above; the "body" mentioned herein is mainly considered to have excellent thermal conductivity, electrical conductivity and machinability, and there are no other particular limitations. For example, stainless steel (316L, etc.) can be used.
[0045] The "heating part 131" provided in this invention typically has a graphene coating with a thickness of 0.5-5.0 μm. This coating hardly affects the size of the heating part, while reducing the thickness of the heating part, thereby reducing the weight of the entire device and making it lightweight.
[0046] Furthermore, such as Figure 2 and Figure 3 As shown, the outer shell 11 has a cylindrical structure, and its outer wall is provided with a vent 111 that contacts the guardrail connector 121. After the small-sized guardrail connector is electroplated, a water film adheres to its surface, which needs to be heated. Therefore, the water film on the surface of the small-sized guardrail connector evaporates upon heating and can be discharged through the vent. The heating element 131 has a cylindrical structure, and several circumferential elongated through holes 133 are opened on its outer circumference to dissipate heat to the surroundings.
[0047] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A surface treatment and heat insulation device for small-sized guardrail connectors, include: Its features are, Outer shell (11); An insulated compartment (12) is placed inside the outer shell (11), and the insulated compartment (12) is capable of housing the guardrail connector (121); The heating tube (13) is placed in the heat preservation chamber (12). The heating tube (13) includes a heating part (131) and a pin (132) connected to the heating part (131). The heating part (131) is located in the heat preservation chamber (12), and the pin (132) extends downward to connect to an external power source. and a base (14) that mates with the outer casing (11); The heating element (131) has a graphene coating (134) obtained by coating its surface, which can heat the guardrail connector (121) in the heat preservation chamber (12).
2. The surface treatment and heat preservation device for small-sized guardrail connectors according to claim 1, characterized in that, The heating element (131) is made of stainless steel.
3. The surface treatment and heat preservation device for small-sized guardrail connectors according to claim 1 or 2, characterized in that, The thickness of the graphene coating (134) is 0.5-5.0 μm.
4. The surface treatment and heat preservation device for small-sized guardrail connectors according to claim 1 or 2, characterized in that, The outer shell (11) has a cylindrical structure, and its outer wall is provided with an air vent (111) that contacts the guardrail connector (121).
5. The surface treatment and heat preservation device for small-sized guardrail connectors according to claim 4, characterized in that, The heating element (131) has a cylindrical structure and several circumferential elongated through holes (133) are provided on its outer circumferential surface.
6. The surface treatment and heat preservation device for small-sized guardrail connectors according to claim 5, characterized in that, The base (14) is provided with a conductive socket (141) that engages with the pin (132).
7. The surface treatment and heat preservation device for small-sized guardrail connectors according to claim 6, characterized in that, A sealing ring (142) is provided on the base (14), and the sealing ring (142) can isolate the power supply.