Nanofiber yarn spinning device

By introducing a shaft-type tension sensor and a lifting mechanism into the nanofiber yarn spinning device, combined with servo motor drive and threaded connection, automatic tension adjustment of nanofiber yarn is achieved, solving the problems of uneven yarn winding and breakage, and improving production quality.

CN223620559UActive Publication Date: 2025-12-02平湖市三禾染整股份有限公司
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Patent Information

Application Number
CN202422740609.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-12-02
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing spinning equipment has difficulty automatically adjusting the winding tension of nanofiber yarn, resulting in uneven yarn winding and breakage, which affects production quality.

Method used

By employing a through-shaft tension sensor and lifting mechanism in conjunction with a yarn guide mechanism and winding assembly, the tension of the nanofiber yarn is automatically detected and adjusted. Uniform winding of the yarn is achieved through servo motor drive and threaded connection.

Benefits of technology

This technology enables uniform winding of nanofiber yarn, avoiding problems such as yarn breakage and uneven winding, and improving production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nanofiber yarn spinning device which comprises a fixing frame, an auxiliary roller is rotationally connected to the inner wall of the fixing frame, a limiting sliding groove is formed in the inner wall of the fixing frame in a penetrating mode, and nanofiber yarn is pulled to the inner wall of a winding assembly to be fixed along the position below the auxiliary roller, the position above an adjusting roller and the inner wall of a yarn guiding mechanism. The fiber yarn can be evenly wound by starting the winding assembly and the yarn guide mechanism, the winding tension of the fiber yarn is detected through the adjusting roller and the shaft penetrating type tension sensor, the driving assembly is started to drive the lifting mechanism to rotate, and the fiber yarn is wound through threaded connection of the lifting mechanism. The limiting sliding block, the shaft penetrating type tension sensor, the adjusting roller and the fiber yarn can be driven to ascend and descend to adjust the winding tension, the aim of automatically detecting and adjusting the tension when the nanofiber yarn is wound is achieved, and the situation that the yarn is snapped and wound unevenly due to the fact that the winding tension of the nanofiber yarn is changed is avoided. Therefore, the production quality of the nanofiber yarn is greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of nanofiber yarn production technology, and in particular to a nanofiber yarn spinning device. Background Technology

[0002] Nanofiber yarn is a textile material with unique properties and wide applications. It is typically composed of fibers with diameters in the nanometer range, exhibiting characteristics such as high specific surface area and high surface energy. These properties make nanofiber yarn excellent in terms of functionality, such as antibacterial, anti-mite, moisture-wicking, and breathable properties.

[0003] Nanofiber yarns can be manufactured using various processes, including electrospinning and melt spinning. Among these, electrospinning, which produces nanofibers with smaller diameters and larger surface areas, is one of the important methods for preparing nanofiber yarns.

[0004] Electrospinning equipment typically consists of several parts, including a fiber material feeding device, a fiber material pretreatment device, a spinning machine, and a yarn winding device. However, the winding components of current spinning equipment struggle to automatically adjust the winding tension of nanofiber yarns. Changes in winding tension after yarn production can easily lead to uneven winding and yarn breakage, significantly reducing the production quality of nanofiber yarns. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a nanofiber yarn spinning device to solve the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A nanofiber yarn spinning device includes a fixed frame, an auxiliary roller rotatably connected to the inner wall of the fixed frame, a limiting groove extending through the inner wall of the fixed frame, a limiting slider slidably connected to the inner wall of the limiting groove, a through-shaft tension sensor fixedly connected to the inner wall of the limiting slider, an adjusting roller rotatably connected to the inner wall of the through-shaft tension sensor, a fixed frame fixedly connected to the top surface of the fixed frame, a lifting mechanism provided on the front of the fixed frame, a driving assembly provided inside the fixed frame, a yarn guiding mechanism provided on the top surface of the fixed frame, and a winding assembly provided on the left side of the fixed frame.

[0008] Preferably, the lifting mechanism consists of a fixed ring, a threaded rod, and a threaded sleeve. The fixed ring is fixedly connected to the front of the fixed frame, the threaded rod is rotatably connected to the inner wall of the fixed ring, and the threaded sleeve is fixedly connected to the front of the limiting slider, with the inner wall of the threaded sleeve threadedly connected to the threaded rod.

[0009] Preferably, the drive assembly consists of a first servo motor, a drive wheel, a transmission belt, and a driven wheel. The first servo motor is fixedly connected to the inner wall of the fixed frame, the inner wall of the drive wheel is fixedly connected to the output end of the first servo motor, the transmission belt meshes with the inner wall of the drive wheel, and the inner wall of the driven wheel is fixedly connected to the surface of the threaded rod, and the inner wall of the driven wheel meshes with the transmission belt.

[0010] Preferably, the wire guiding mechanism consists of a linear motor, a wire guiding plate, and a wire guiding hole. The linear motor is fixedly connected to the top surface of the fixed frame, the wire guiding plate is fixedly connected to the moving end of the linear motor, and the wire guiding hole is opened through the left side of the wire guiding plate.

[0011] Preferably, the winding assembly consists of a fixed plate, a winding roller, and a second servo motor. The fixed plate is fixedly connected to the left side of the fixed frame, the winding roller is rotatably connected to the inner wall of the fixed plate, the second servo motor is fixedly connected to the front of the fixed plate, and the output end of the second servo motor is rotatably connected to the inner wall of the fixed plate and fixedly connected to the winding roller.

[0012] Preferably, there are multiple limiting grooves, and all of the multiple limiting grooves are opened through the inside of the fixed frame.

[0013] Preferably, the limiting slider is rectangular and made of metal.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This nanofiber yarn spinning device draws the nanofiber yarn along the lower part of the auxiliary roller, the upper part of the adjusting roller, and the inner wall of the guide mechanism to the inner wall of the take-up assembly for fixation. Activating the take-up assembly and guide mechanism allows for uniform take-up of the fiber yarn. The take-up tension of the fiber yarn is detected by the adjusting roller and the through-shaft tension sensor. Activating the drive assembly drives the lifting mechanism to rotate. Through the threaded connection of the lifting mechanism, the limit slider, the through-shaft tension sensor, the adjusting roller, and the fiber yarn can be moved up and down to adjust the take-up tension. This achieves the goal of automatically detecting and adjusting the tension during the take-up of nanofiber yarn, avoiding yarn breakage and uneven take-up caused by changes in the take-up tension of the nanofiber yarn, thereby greatly reducing the quality problems in nanofiber yarn production. Attached Figure Description

[0015] Figure 1 This is an isometric drawing of the structure of this utility model;

[0016] Figure 2 This is an enlarged view of the structure at point A of this utility model;

[0017] Figure 3 This is an enlarged view of the structure at point B of this utility model;

[0018] Figure 4 This is a left sectional view of the structure of this utility model;

[0019] Figure 5 This is an enlarged view of the structure at point C of this utility model.

[0020] In the diagram: 1. Fixed frame; 2. Auxiliary roller; 3. Limiting groove; 4. Limiting slider; 5. Through-shaft tension sensor; 6. Adjusting roller; 7. Fixed frame; 8. Fixed ring; 9. Threaded rod; 10. Threaded sleeve; 11. First servo motor; 12. Driving wheel; 13. Transmission belt; 14. Driven wheel; 15. Linear motor; 16. Guide plate; 17. Guide hole; 18. Fixed plate; 19. Take-up roller; 20. Second servo motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-5A nanofiber yarn spinning device includes a fixed frame 1, an auxiliary roller 2 rotatably connected to the inner wall of the fixed frame 1, and multiple limiting grooves 3 penetrating through the inner wall of the fixed frame 1 for connecting multiple limiting sliders 4, thereby improving the lifting and lowering stability of the adjusting roller 6. Limiting sliders 4 are slidably connected to the inner wall of the limiting grooves 3. The limiting sliders 4 are rectangular and made of metal, which provides higher strength, makes them less prone to deformation and damage under stress, and more durable. A through-shaft tension sensor 5 is fixedly connected to the inner wall of the limiting slider 4, and an adjusting roller 6 is rotatably connected to the inner wall of the through-shaft tension sensor 5. A fixed frame 7 is fixedly connected to the top surface of the fixed frame 1, and a lifting mechanism is provided on the front of the fixed frame 1. The lifting mechanism consists of a fixed ring 8, a threaded rod 9, and a threaded sleeve 10. The fixed ring 8 is connected to the fixed frame 1. The fixed frame 1 is fixedly connected to the front, the threaded rod 9 is rotatably connected to the inner wall of the fixed ring 8, the threaded sleeve 10 is fixedly connected to the front of the limiting slider 4, and the inner wall of the threaded sleeve 10 is threadedly connected to the threaded rod 9, which is used to drive the adjusting roller 6 and the yarn to move up and down, so as to facilitate automatic adjustment of the yarn conveying tension. The fixed frame 7 is equipped with a drive assembly, which consists of a first servo motor 11, a drive wheel 12, a transmission belt 13 and a driven wheel 14. The first servo motor 11 is fixedly connected to the inner wall of the fixed frame 7, the inner wall of the drive wheel 12 is fixedly connected to the output end of the first servo motor 11, the transmission belt 13 meshes with the inner wall of the drive wheel 12, and the inner wall of the driven wheel 14 is fixedly connected to the surface of the threaded rod 9, and the inner wall of the driven wheel 14 meshes with the transmission belt 13, which is used to drive the lifting mechanism to rotate, so as to facilitate the conversion of rotational force into lifting force. The top surface of the fixed frame 1 is equipped with a yarn guide mechanism, and the left side of the fixed frame 1 is equipped with a winding assembly.

[0023] Specifically, the yarn guiding mechanism consists of a linear motor 15, a yarn guiding plate 16, and a yarn guiding hole 17. The linear motor 15 is fixedly connected to the top surface of the fixed frame 1, and the yarn guiding plate 16 is fixedly connected to the moving end of the linear motor 15. The yarn guiding hole 17 is opened through the left side of the yarn guiding plate 16 to drive the fiber yarn to swing longitudinally back and forth, thereby improving the uniformity of the fiber yarn winding.

[0024] Specifically, the winding assembly consists of a fixed plate 18, a winding roller 19, and a second servo motor 20. The fixed plate 18 is fixedly connected to the left side of the fixed frame 1, the winding roller 19 is rotatably connected to the inner wall of the fixed plate 18, and the second servo motor 20 is fixedly connected to the front of the fixed plate 18. The output end of the second servo motor 20 is rotatably connected to the inner wall of the fixed plate 18, and the output end of the second servo motor 20 is fixedly connected to the winding roller 19. This assembly is used for automatically winding up fiber yarn, thereby improving winding efficiency.

[0025] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0026] In use: First, the nanofiber yarn to be wound is pulled along the lower part of the auxiliary roller 2, the upper part of the adjusting roller 6, and the inner wall of the guide hole 17 to the inner wall of the winding roller 19 and fixed. Then, the second servo motor 20 is started to drive the winding roller 19 to rotate along the inner wall of the fixed plate 18. At the same time, the linear motor 15 is started to drive the fiber yarn to swing longitudinally back and forth through the guide plate 16 and the guide hole 17, so that the fiber yarn can be wound evenly. The winding tension of the fiber yarn is transmitted to the through-shaft tension sensor 5 through the adjusting roller 6. When the through-shaft tension sensor 5 detects a change in tension and adjustment is needed, the first servo motor 11 is started to drive the drive wheel 12 and the transmission belt 13 to rotate. Through the meshing of the transmission belt 13 and the driven wheel 14, the threaded rod 9 is driven to rotate along the inner wall of the fixed ring 8. Through the threaded connection between the threaded rod 9 and the threaded sleeve 10, the limiting slider 4 is driven to slide up and down along the inner wall of the limiting groove 3. The movement of the limiting slider 4 drives the through-shaft tension sensor 5, the adjusting roller 6, and the fiber yarn to move up and down, so as to adjust the winding tension of the fiber yarn.

[0027] In summary, this nanofiber yarn spinning device draws the nanofiber yarn along the lower part of the auxiliary roller 2, the upper part of the adjusting roller 6, and the inner wall of the guide mechanism to the inner wall of the take-up assembly for fixation. Activating the take-up assembly and guide mechanism allows for uniform take-up of the fiber yarn. The take-up tension of the fiber yarn is detected by the adjusting roller 6 and the through-shaft tension sensor 5. Activating the drive assembly drives the lifting mechanism to rotate. Through the threaded connection of the lifting mechanism, the limit slider 4, the through-shaft tension sensor 5, the adjusting roller 6, and the fiber yarn can be moved up and down to adjust the take-up tension. This achieves the goal of automatically detecting and adjusting the tension during take-up of the nanofiber yarn, avoiding yarn breakage and uneven take-up caused by changes in the take-up tension, thus greatly reducing the quality problems in nanofiber yarn production and solving the problems mentioned in the background art.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A nanofiber yarn spinning device, comprising a fixed frame (1), characterized in that, An auxiliary roller (2) is rotatably connected to the inner wall of the fixed frame (1). A limiting groove (3) is opened through the inner wall of the fixed frame (1). A limiting slider (4) is slidably connected to the inner wall of the limiting groove (3). A through-shaft tension sensor (5) is fixedly connected to the inner wall of the limiting slider (4). An adjusting roller (6) is rotatably connected to the inner wall of the through-shaft tension sensor (5). A fixing frame (7) is fixedly connected to the top surface of the fixed frame (1). A lifting mechanism is provided on the front of the fixed frame (1). A driving component is provided inside the fixing frame (7). A wire guiding mechanism is provided on the top surface of the fixed frame (1). A winding component is provided on the left side of the fixed frame (1).

2. The nanofiber yarn spinning device according to claim 1, characterized in that, The lifting mechanism consists of a fixed ring (8), a threaded rod (9) and a threaded sleeve (10). The fixed ring (8) is fixedly connected to the front of the fixed frame (1). The threaded rod (9) is rotatably connected to the inner wall of the fixed ring (8). The threaded sleeve (10) is fixedly connected to the front of the limiting slider (4), and the inner wall of the threaded sleeve (10) is threadedly connected to the threaded rod (9).

3. The nanofiber yarn spinning device according to claim 1, characterized in that, The drive assembly consists of a first servo motor (11), a drive wheel (12), a transmission belt (13), and a driven wheel (14). The first servo motor (11) is fixedly connected to the inner wall of the fixed frame (7). The inner wall of the drive wheel (12) is fixedly connected to the output end of the first servo motor (11). The transmission belt (13) meshes with the inner wall of the drive wheel (12). The inner wall of the driven wheel (14) is fixedly connected to the surface of the threaded rod (9), and the inner wall of the driven wheel (14) meshes with the transmission belt (13).

4. The nanofiber yarn spinning device according to claim 1, characterized in that, The wire guiding mechanism consists of a linear motor (15), a wire guiding plate (16), and a wire guiding hole (17). The linear motor (15) is fixedly connected to the top surface of the fixed frame (1), the wire guiding plate (16) is fixedly connected to the moving end of the linear motor (15), and the wire guiding hole (17) is opened through the left side of the wire guiding plate (16).

5. The nanofiber yarn spinning device according to claim 1, characterized in that, The winding assembly consists of a fixed plate (18), a winding roller (19), and a second servo motor (20). The fixed plate (18) is fixedly connected to the left side of the fixed frame (1). The winding roller (19) is rotatably connected to the inner wall of the fixed plate (18). The second servo motor (20) is fixedly connected to the front side of the fixed plate (18), and the output end of the second servo motor (20) is rotatably connected to the inner wall of the fixed plate (18). The output end of the second servo motor (20) is fixedly connected to the winding roller (19).

6. The nanofiber yarn spinning device according to claim 1, characterized in that, The number of the limiting slide grooves (3) is multiple, and all the limiting slide grooves (3) are opened through the inside of the fixed frame (1).

7. The nanofiber yarn spinning device according to claim 1, characterized in that, The limiting slider (4) is rectangular and made of metal.