Splitting machine for non-woven fabric production

Abstract

The utility model relates to the technical field of non-woven fabric production, and discloses a splitting machine for non-woven fabric production, which is characterized in that the lower end of a fixing frame is fixedly provided with supporting legs for supporting, the two sides of one end of the upper surface of the fixing frame are fixedly provided with placing frames for placing, and an unwinding roller for unwinding is movably arranged between the two placing frames; the positioning frame is driven by the air cylinder to move, then the angle of the slitting knife is adjusted, accurate control over the cutting width of the non-woven fabric is achieved, the stability of the adjusting process is guaranteed through cooperation of the buffer spring and the arc-shaped groove, cutting errors caused by impact are avoided, and the cutting efficiency is improved. The design of the adjusting rod allows a user to quickly and conveniently adjust the angle of the slitting knife according to actual needs, the adaptability and flexibility of the equipment are improved, the clamping ring is fixed to the fixing column through the bolt, the stability of the slitting knife in the cutting process is ensured, dislocation of the adjusting rod is effectively prevented through cooperation of the arc-shaped groove and the clamping block, and the service life of the slitting knife is prolonged. And the overall stability of the equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric production technology, specifically to a slitting machine for nonwoven fabric production. Background Technology

[0002] In the production of nonwoven fabrics, the slitting process is crucial, as it directly affects product quality and production efficiency. With the continuous expansion of the application fields of nonwoven fabrics, the market has put forward higher requirements for the cutting precision and efficiency of nonwoven fabrics. In order to meet this demand, various slitting machines for nonwoven fabric production have emerged.

[0003] For example, a Chinese patent proposes a slitting machine for nonwoven fabric production, patent publication number CN217517237U. The slitting machine in this patent uses a motor to drive a lead screw, which in turn moves the cutting blade to cut the nonwoven fabric. This design improves cutting efficiency to some extent and allows control of the cutting width by adjusting the motor speed and the lead screw stroke. However, the above patent only solves the problem of cutting efficiency and basic cutting width adjustment, without fully considering the stability of the cutting process and further improvement of cutting accuracy. In actual use, the cutting blade may be affected by external factors during movement, such as material inhomogeneity and equipment vibration, leading to increased cutting errors and affecting the cutting quality of the product.

[0004] In addition, the above-mentioned patent also has certain limitations in adjusting the cutting blade angle. Although the movement trajectory of the cutting blade can be changed by adjusting the parameters of the motor, this method usually needs to be carried out in a stopped state, and the adjustment process is cumbersome and not conducive to quickly adapting to the cutting needs of non-woven fabrics of different widths. At the same time, due to the lack of necessary buffering and stabilization mechanisms during the adjustment process, the impact and vibration that may be generated during the adjustment process will further affect the cutting accuracy. Therefore, we propose a slitting machine for non-woven fabric production. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a slitting machine for nonwoven fabric production, which solves the aforementioned problems.

[0007] (II) Technical Solution

[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a slitting machine for nonwoven fabric production, comprising a fixed frame, a support foot fixedly installed at the lower end of the fixed frame, and placement frames fixedly installed on both sides of one end of the upper surface of the fixed frame, an unwinding roller movably installed between the two placement frames, a guide roller fixedly installed on the side end of the unwinding roller, and a slitting blade fixedly installed on the side end of the guide roller, further comprising:

[0009] The adjustment component, installed inside the second adjustment frame, is a structure used to control the angle adjustment of the slitting blade.

[0010] Preferably, support blocks for support are fixedly installed on the upper surfaces of the support feet on both sides of the center of the fixed frame, and a fixed column for fixing is fixedly installed between the two support blocks. Multiple clamping rings for fixing are sleeved on the surface of the fixed column. A cutting blade is fixedly installed at the lower end of the clamping ring, and a bolt for fixing is movably installed at the upper end of the clamping ring.

[0011] Preferably, the upper end of the support block is movably mounted with a first adjustment frame for support, the lower end of the first adjustment frame is fixedly mounted with a connecting block for movement, and the connecting block is movably connected to the surface of the threaded tube. The upper end of the support block is provided with a sliding groove that matches the connecting block, and the connecting block is installed inside the sliding groove. One end of the threaded tube passes through the surface of the support block and is connected to the motor.

[0012] Preferably, an adjustment rod for adjustment is inserted into the inner end of the first adjustment frame, and multiple clamping rings pass through the center of the adjustment rod. A second adjustment frame for support is fixedly installed on the upper surface of the fixing frame corresponding to the other end of the adjustment rod.

[0013] Preferably, the adjustment assembly includes a positioning frame, a buffer spring, and a locking block. A buffer spring for buffering is fixedly installed on the upper end of the inner wall of the positioning frame, and a locking block for fixing is fixedly installed on the lower end of the buffer spring. The lower end of the locking block is provided with a semi-circular groove that matches the adjustment rod, and the adjustment rod is installed inside the semi-circular groove.

[0014] Preferably, the inner end of the second adjustment frame is provided with an arc-shaped groove that matches the adjustment rod. The adjustment rod is installed inside the arc-shaped groove. The inside of the arc-shaped groove is provided with a moving groove that matches the positioning frame. The positioning frame is installed inside the moving groove. A cylinder serving as a power source is fixedly installed on the side end of the second adjustment frame, and one end of the cylinder extends into the inside of the second adjustment frame and is fixedly connected to the positioning frame.

[0015] Preferably, the second adjustment frame has the same structure as the first adjustment frame, and the second adjustment frame and the first adjustment frame are arranged symmetrically about the fixed column as the center point.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a slitting machine for nonwoven fabric production, which has the following beneficial effects:

[0018] 1. The positioning frame is moved by a cylinder, thereby adjusting the angle of the slitting blade and achieving precise control over the cutting width of the non-woven fabric. The combination of the buffer spring and the arc groove ensures the smoothness of the adjustment process and avoids cutting errors caused by impact. The design of the adjusting rod allows users to quickly and conveniently adjust the angle of the slitting blade according to actual needs, improving the adaptability and flexibility of the equipment. The clamping ring is fixed to the fixed column by bolts, ensuring the stability of the slitting blade during the cutting process. The combination of the arc groove and the locking block effectively prevents the misalignment of the adjusting rod and improves the overall stability of the equipment.

[0019] 2. The motor and threaded tube drive the precise control of the adjusting rod position, facilitating replacement and maintenance. When the adjusting rod wears out, the motor can be used to drive the threaded tube to rotate, allowing the adjusting rod to be easily removed and replaced, reducing maintenance difficulty and cost. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the present invention;

[0021] Figure 2 This is a partial cross-sectional view of the present invention;

[0022] Figure 3 This is a schematic diagram of the adjustment component of this utility model.

[0023] In the diagram: 1. Fixed frame; 2. Support leg; 3. Placement frame; 4. Unwinding roller; 5. Guide roller; 6. Support block; 7. Fixed column; 8. Clamping ring; 9. Slitting knife; 10. Adjusting rod; 11. Adjusting frame 1; 12. Connecting block; 13. Threaded pipe; 14. Motor; 15. Snap-fit ​​block; 16. Buffer spring; 17. Positioning frame; 18. Arc groove; 19. Cylinder; 20. Adjusting frame 2. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-3A slitting machine for nonwoven fabric production includes a fixed frame 1, with support feet 2 fixedly installed at the lower end of the fixed frame 1, and placement racks 3 fixedly installed on both sides of one end of the upper surface of the fixed frame 1. An unwinding roller 4 is movably installed between the two placement racks 3, and a guide roller 5 is fixedly installed on the side end of the unwinding roller 4 for guiding. A slitting blade 9 is fixedly installed on the side end of the guide roller 5 for slitting. The machine also includes an adjustment assembly installed inside a second adjustment frame 20, which is a structure for controlling the angle adjustment of the slitting blade 9. After the machine is started, the nonwoven fabric is continuously conveyed to the slitting blade 9 under the rotation of the unwinding roller 4. When the angle of the slitting blade 9 is adjusted to the required position, the nonwoven fabric is precisely cut into the required width or shape by the slitting blade 9 during the conveying process.

[0026] Furthermore, support blocks 6 for support are fixedly installed on the upper surfaces of the support feet 2 on both sides of the center of the fixed frame 1. Fixed posts 7 for fixing are fixedly installed between the two support blocks 6, and multiple clamping rings 8 for fixing are sleeved on the surface of the fixed posts 7. A slitting blade 9 is fixedly installed at the lower end of the clamping ring 8, and a bolt for fixing is movably installed at the upper end of the clamping ring 8. The clamping ring 8 is divided into left and right parts. A slitting blade is set at the lower end connection of the clamping ring 8, and the upper end of the clamping ring 8 is fixed with bolts.

[0027] Furthermore, a first adjustment frame 11 for support is movably installed on the upper end of the support block 6, and a connecting block 12 for movement is fixedly installed on the lower end of the first adjustment frame 11. The connecting block 12 is movably connected to the surface of the threaded tube 13. A sliding groove matching the connecting block 12 is provided on the upper end of the support block 6, and the connecting block 12 is installed inside the sliding groove. One end of the threaded tube 13 passes through the surface of the support block 6 and is connected to the motor 14. The motor 14 controls the connecting block 12 to move outward, thereby fixing the adjustment rod 10 between the first adjustment frame 11 and the second adjustment frame 20.

[0028] Furthermore, an adjustment rod 10 for adjustment is inserted into the inner end of the first adjustment frame 11. Multiple clamping rings 8 pass through the center of the adjustment rod 10, and a second adjustment frame 20 for support is fixedly installed on the upper surface of the fixing frame 1 corresponding to the other end of the adjustment rod 10. A through hole is provided at the upper end of the clamping ring 8, and the adjustment rod 10 is inserted into the through hole. The angle of the slitting blade 9 at the lower end of the clamping ring 8 is adjusted by the cooperation between the adjustment rod 10 and the through hole.

[0029] Furthermore, the adjustment assembly includes a positioning frame 17, a buffer spring 16, and a snap-fit ​​block 15. The upper end of the inner wall of the positioning frame 17 is fixedly installed with a buffer spring 16 for buffering, and the lower end of the buffer spring 16 is fixedly installed with a snap-fit ​​block 15 for fixing. The lower end of the snap-fit ​​block 15 is provided with a semi-circular groove that matches the adjustment rod 10. The adjustment rod 10 is installed inside the semi-circular groove, and the snap-fit ​​block 15 fixes the adjustment rod 10. The buffer spring 16 keeps the adjustment rod 10 within the trajectory of the arc groove 18, and the positioning frame 17 fixes the buffer spring 16 and the snap-fit ​​block 15.

[0030] Furthermore, the inner end of the second adjustment frame 20 is provided with an arc-shaped groove 18 that matches the adjustment rod 10. The adjustment rod 10 is installed inside the arc-shaped groove 18. The arc-shaped groove 18 is provided with a moving groove that matches the positioning frame 17. The positioning frame 17 is installed inside the moving groove. The side end of the second adjustment frame 20 is fixedly installed with a cylinder 19, which serves as a power source. One end of the cylinder 19 extends into the interior of the second adjustment frame 20 and is fixedly connected to the positioning frame 17. The arc-shaped groove 18 is the movement trajectory of the adjustment rod 10. The locking block 15 cooperates with the arc-shaped groove 18 on the surface of the second adjustment frame 20 to fix the adjustment rod 10 and prevent the adjustment rod 10 from being misaligned.

[0031] Furthermore, the second adjustment frame 20 has the same structural configuration as the first adjustment frame 11, and the second adjustment frame 20 and the first adjustment frame 11 are arranged symmetrically about the fixed column 7 as the center point. The second adjustment frame 20 and the first adjustment frame 11 have the same configuration.

[0032] Structural Description: 1. Fixing Frame: The fixing frame is the main support structure of the nonwoven fabric production slitting machine. It bears the weight of the entire equipment and ensures the relative position stability between the components. The fixing frame is usually made of sturdy and durable materials, such as steel or aluminum alloy, to withstand various forces and vibrations during equipment operation.

[0033] 2. Support feet: The support feet are installed at the bottom of the fixed frame to support the entire equipment and keep it level. The support feet are usually designed to be height adjustable so that the level of the equipment can be adjusted according to the ground conditions of the usage environment to ensure cutting accuracy.

[0034] 3. Placement rack: The placement rack is located on one side of the fixed frame and is used to place the non-woven fabric rolls to be cut. It is usually designed with an easy-to-disassemble and replace structure so as to quickly change non-woven fabric rolls of different specifications or materials.

[0035] 4. Unwinding roller: The unwinding roller is mounted on the placement frame and is used to support and rotate the nonwoven fabric roll. By driving the rotation of the unwinding roller, the nonwoven fabric can be continuously conveyed to the slitting area. The unwinding roller is usually equipped with a braking device to control the conveying speed of the nonwoven fabric.

[0036] 5. Guide roller: The guide roller is located between the unwinding roller and the slitting knife. It is used to guide the nonwoven fabric to move to the slitting area along a predetermined path. The design of the guide roller can ensure that the nonwoven fabric remains flat and stable during the conveying process, avoiding wrinkles or deviation.

[0037] 6. Support blocks: Support blocks are used to fix and adjust related components of the slitting mechanism, such as fixing columns and adjusting rods. They are usually installed in appropriate positions on the fixing frame to ensure the stability and accuracy of the slitting mechanism.

[0038] 7. Fixing post: The fixing post is the mounting base for the clamping ring. It is installed vertically on the support block. The design of the fixing post can ensure the stability of the clamping ring and the slitting blade in the vertical direction and prevent misalignment caused by vibration or external force.

[0039] 8. Clamping ring: The clamping ring is fixed to the fixed post by bolts. The round hole above the clamping ring corresponds to the adjusting rod, which is used to clamp and adjust the position of the adjusting rod. The design of the clamping ring can ensure the stability of the adjusting rod in the horizontal direction and allow users to quickly adjust the angle of the slitting blade as needed.

[0040] 9. Slitting blade: The slitting blade is the core component of the slitting machine, used to cut non-woven fabric. The slitting blade is usually designed with sharp and durable blades to ensure cutting accuracy and efficiency. By adjusting the angle and position of the slitting blade, the cutting needs of non-woven fabrics of different widths and shapes can be met.

[0041] 10. Adjusting rod: The adjusting rod is connected between the slitting blade and the clamping ring and is used to adjust the angle of the slitting blade. The design of the adjusting rod allows users to adjust the angle of the slitting blade by rotating or moving it to adapt to the cutting needs of non-woven fabrics of different widths. At the same time, the adjusting rod also plays a role in supporting and dispersing the cutting force, ensuring the stability and durability of the slitting blade.

[0042] 11. Adjustment Frame No. 1: The adjustment frame No. 1 is connected to the adjustment rod and is connected to the motor drive through a threaded tube. It is used to realize the up and down movement of the adjustment rod. The design of the adjustment frame No. 1 can ensure the precise movement of the adjustment rod in the vertical direction, thereby realizing the adjustment of the slitting blade height.

[0043] 12. Connecting block: The connecting block is used to connect the No. 1 adjustment frame and the threaded pipe to ensure that the motor drive can be smoothly transmitted to the No. 1 adjustment frame. The design of the connecting block can withstand large forces and torques to ensure the accuracy and stability of the adjustment.

[0044] 13. Threaded tube: The threaded tube is the transmission component between the motor drive and the No. 1 adjustment frame. The No. 1 adjustment frame can be moved up and down by rotation. The design of the threaded tube can ensure the smoothness and accuracy of the transmission, while being able to withstand large axial forces and torques.

[0045] 14. Motor: The motor is the power source of the slitting machine, used to drive the rotation of the threaded tube, thereby realizing the up and down movement of the No. 1 adjustment frame and the adjustment rod. The motor is usually a stepper motor or a servo motor to achieve precise displacement control and speed control.

[0046] 15. Snap-fit ​​block: The snap-fit ​​block is installed on the positioning frame and is used to cooperate with the arc groove on the second adjustment frame to fix the adjustment rod and prevent misalignment. The design of the snap-fit ​​block can ensure the stability and accuracy of the adjustment rod during the adjustment process.

[0047] 16. Buffer Spring: The buffer spring is installed between the positioning frame and the second adjustment frame to absorb shock and vibration during the adjustment process, ensuring smooth and shock-free adjustment. The design of the buffer spring can improve the durability and stability of the equipment.

[0048] 17. Positioning Frame: The positioning frame is a cylinder-driven moving part used to move the locking block and adjusting rod within the second adjusting frame. The design of the positioning frame can ensure the smoothness and accuracy of the cylinder drive, while also being able to withstand large forces and torques.

[0049] 18. Arc-shaped groove: The arc-shaped groove is located on the surface of the second adjustment frame and cooperates with the snap-fit ​​block to fix the adjustment rod and prevent misalignment. The arc-shaped groove design can ensure the stability and accuracy of the adjustment rod during the adjustment process, while allowing the adjustment rod to be adjusted in angle within a certain range.

[0050] 19. Cylinder: The cylinder is the pneumatic drive component of the slitting machine, used to drive the positioning frame to move within the second adjustment frame, thereby adjusting the angle of the slitting blade. The cylinder design ensures the speed and accuracy of the drive, while also being able to withstand large air pressure and force.

[0051] 20. Adjustment Frame No. 2: The adjustment frame No. 2 is the mounting base for the positioning frame and the snap-fit ​​block. It provides space for adjusting the angle of the adjustment rod and the slitting blade. The design of the adjustment frame No. 2 can ensure the stability of the relative position between the components, while allowing users to adjust the angle as needed.

[0052] Working principle: The nonwoven fabric is placed on the unwinding roller 4 and guided by the guide roller 5, it moves to the position of the slitting knife 9 along a predetermined path. After the equipment is started, the nonwoven fabric is continuously conveyed to the slitting knife 9 under the rotation of the unwinding roller 4. The clamping ring 8 clamps the fixing posts 7 on both sides, and the circular hole above the clamping ring 8 corresponds to the adjusting rod. The bolts are installed to fix the clamping ring 8, and the adjusting rod 10 is clamped above the clamping ring 8. If it is necessary to adjust the angle of the slitting knife 9, the cylinder 19 is first started. The piston rod of the cylinder 19 extends, driving the positioning frame 17 to move in the moving groove of the second adjusting frame 20. The movement of the positioning frame 17 will cause the relative position of the locking block 15 and its semi-circular groove with the adjusting rod 10 to change, thereby... By changing the tilt angle of the slitting blade 9, the locking block 15 engages with the arc groove 18 on the surface of the second adjustment frame 20 to fix the adjustment rod 10 and prevent misalignment. The buffer spring 16 acts as a buffer during the movement of the positioning frame 17, allowing the adjustment rod 10 to move along the trajectory of the arc groove 18, while ensuring a smooth and impact-free adjustment process. When the angle of the slitting blade 9 is adjusted to the required position, the nonwoven fabric is precisely cut to the required width by the slitting blade 9 during the conveying process. When the adjustment rod 10 wears out, the motor 14 is controlled to drive the threaded tube 13 to rotate. The threaded tube 13 drives the first adjustment frame 11 to move outward through the connecting block 12, thereby removing and replacing the adjustment rod 10.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slitting machine for nonwoven fabric production, comprising a fixed frame (1), a support foot (2) fixedly installed at the lower end of the fixed frame (1), and placement frames (3) fixedly installed on both sides of one end of the upper surface of the fixed frame (1), an unwinding roller (4) movably installed between the two placement frames (3), a guide roller (5) fixedly installed on the side end of the unwinding roller (4), and a slitting blade (9) fixedly installed on the side end of the guide roller (5), characterized in that, Also includes: An adjustment component, installed inside the second adjustment frame (20), is a structure used to control the angle adjustment of the slitting blade (9).

2. The slitting machine for nonwoven fabric production according to claim 1, characterized in that: Support blocks (6) for support are fixedly installed on the upper surface of the support feet (2) on both sides of the center of the fixed frame (1). A fixed column (7) for fixing is fixedly installed between the two support blocks (6). Multiple clamping rings (8) for fixing are sleeved on the surface of the fixed column (7). A cutting blade (9) is fixedly installed at the lower end of the clamping ring (8), and a bolt for fixing is movably installed at the upper end of the clamping ring (8).

3. A slitting machine for nonwoven fabric production according to claim 2, characterized in that: The upper end of the support block (6) is movably mounted with a first adjustment frame (11) for support, and the lower end of the first adjustment frame (11) is fixedly mounted with a connecting block (12) for movement. The connecting block (12) is movably connected to the surface of the threaded tube (13). The upper end of the support block (6) is provided with a sliding groove that matches the connecting block (12), and the connecting block (12) is installed inside the sliding groove. One end of the threaded tube (13) passes through the surface of the support block (6) and is connected to the motor (14).

4. A slitting machine for nonwoven fabric production according to claim 3, characterized in that: The first adjustment frame (11) is inserted into the inner end of the adjustment rod (10) for adjustment. Multiple clamping rings (8) pass through the center of the adjustment rod (10), and the second adjustment frame (20) for support is fixedly installed on the upper surface of the fixing frame (1) corresponding to the other end of the adjustment rod (10).

5. A slitting machine for nonwoven fabric production according to claim 1, characterized in that: The adjustment assembly includes a positioning frame (17), a buffer spring (16), and a snap-fit ​​block (15). The upper end of the inner wall of the positioning frame (17) is fixedly installed with a buffer spring (16) for buffering. The lower end of the buffer spring (16) is fixedly installed with a snap-fit ​​block (15) for fixing. The lower end of the snap-fit ​​block (15) is provided with a semi-circular groove that matches the adjustment rod (10). The adjustment rod (10) is installed inside the semi-circular groove.

6. A slitting machine for nonwoven fabric production according to claim 5, characterized in that: The second adjustment frame (20) has an arc-shaped groove (18) that matches the adjustment rod (10) at one inner end. The adjustment rod (10) is installed inside the arc-shaped groove (18). The arc-shaped groove (18) has a moving groove that matches the positioning frame (17) inside. The positioning frame (17) is installed inside the moving groove. The cylinder (19) that serves as the power source is fixedly installed on the side end of the second adjustment frame (20). One end of the cylinder (19) extends into the interior of the second adjustment frame (20) and is fixedly connected to the positioning frame (17).

7. A slitting machine for nonwoven fabric production according to claim 6, characterized in that: The second adjustment frame (20) has the same structure as the first adjustment frame (11), and the second adjustment frame (20) and the first adjustment frame (11) are arranged symmetrically with the fixed column (7) as the center point.

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