Sand discharging guide device for railway sand discharging

By using a multi-stage conveyor belt and a stepper motor-driven sand-discharging guide device, the problems of sand scattering and incomplete cleaning in existing technologies have been solved, achieving efficient sand extraction and directional discharge, and improving the practicality and efficiency of railway sand discharge.

CN223620836UActive Publication Date: 2025-12-02SHIHEZI UNIVERSITY
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Patent Information

Application Number
CN202422906463.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-02
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing railway sand removal devices tend to scatter sand in all directions during the sand removal process, resulting in poor sand removal efficiency and an inability to quickly clear accumulated sand piles, thus having low practicality.

Method used

The sand discharge guiding device adopts a multi-stage conveyor belt and a stepper motor driven system. The first, second and third stepper motors provide power to drive the transmission rollers and the conveyor belt to rotate, thereby realizing the directional discharge of sand. The guide blocks and cleaning plates work together to clean the sand on the rail surface.

Benefits of technology

It achieves efficient sand extraction and directional discharge, prevents sand from flying back onto the railway, quickly clears accumulated sand piles, and improves the practicality and efficiency of sand removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a desilting guide device for railway desilting, which relates to the technical field of railway desilting, and comprises a desilting vehicle, a desilting guide-out mechanism is arranged in the desilting vehicle, the desilting guide-out mechanism comprises two first conveying belts, the outer surface of each first conveying belt is rotatably connected with the inner wall of the desilting vehicle, and the outer surface of each first conveying belt is rotatably connected with the inner wall of the desilting vehicle. Guide blocks arranged at equal intervals are fixedly installed on the outer surface of each first conveying belt, two first transmission rollers are rotationally connected to the inner wall of each first conveying belt, the top end and the bottom end of each first transmission roller are rotationally connected with the inner top wall and the inner bottom wall of the corresponding sand discharging vehicle, and a first stepping motor is arranged above each sand discharging vehicle; the power output ends of the two first stepping motors penetrate through the sand discharging vehicle and are fixedly connected with the top ends of the two first transmission rollers, and a second stepping motor is arranged on the outer side of the sand discharging vehicle. The sand discharging and guiding-out mechanism (2) can quickly guide out sand on the two sides and in the middle of the rail, and the sand discharging effect is higher.
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Description

Technical Field

[0001] This utility model relates to the field of railway sand removal technology, specifically a sand removal guiding device for railway sand removal. Background Technology

[0002] In my country, many railways are built in areas prone to sandstorms. During the spring and autumn seasons, strong winds can blow sand from the surrounding areas onto the railway track bed. This can range from affecting train speed and increasing wear between train wheels and rails to burying the track bed and rails, disrupting normal train operations. Therefore, sand removal and guiding devices are needed to remove the sand from the rails.

[0003] According to the utility model patent application CN219547672U, a railway sand-removing device is disclosed, comprising a base plate, columns, and a horizontal plate. A battery box is mounted on the top of the base plate via a mounting bracket, and an air pump is mounted on the top of the battery box via the mounting bracket. Columns are fitted onto the top of both sides of the base plate, and a shelf is connected to the bottom of each column via a threaded groove. A cleaning brush for wiping the track is bolted to the bottom of each shelf. A horizontal plate is welded to both ends of one side of the base plate, and an air pipe is threaded through both ends of the top of the horizontal plate. A nozzle is connected to the bottom of each air pipe via a threaded groove. A dust cover is connected to the air inlet of the air pump via a threaded groove, and a three-way valve is connected to the air outlet of the air pump via a threaded groove. The top of the three-way valve has... A hose is connected via a pipe joint, with one end of the hose fixed to the top of the air pipe. Although this device can draw air from outside the dust cover into its interior via an air pump, and then deliver it into the air pipe through a three-way valve and hose, before blowing it out through a nozzle at the bottom of the air pipe, the strong airflow blows the debris and sand swept off the rails away. However, when guiding sand removal on the railway, the device blows sand off the rails through the nozzle, but the blown sand scatters everywhere and can easily fly back onto the rails, resulting in poor sand removal efficiency and an inability to quickly remove accumulated sand piles, thus reducing its practicality. Therefore, we provide a sand removal guiding device for railway sand removal to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a sand-draining guide device for railway sand drainage.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sand-draining guiding device for railway sand drainage, comprising a sand-draining car, wherein the sand-draining car is internally equipped with a sand-draining and outgoing mechanism, the sand-draining and outgoing mechanism comprising two first conveyor belts, the outer surface of each first conveyor belt being rotatably connected to the inner wall of the sand-draining car, and guide blocks arranged at equal intervals being fixedly installed on the outer surface of each first conveyor belt; two first drive rollers are rotatably connected to the inner wall of each first conveyor belt, the top and bottom ends of each first drive roller being rotatably connected to the inner top and inner bottom walls of the sand-draining car; and a first stepper motor is provided above each sand-draining car. The output ends of the motor power are all through the sand-discharging car and fixedly connected to the top ends of two of the first transmission rollers. A second stepper motor is provided on the outside of the sand-discharging car. The output end of the second stepper motor is through the sand-discharging car and fixedly installed with a rotating frame. The end of the rotating frame away from the second stepper motor is rotatably connected to the inner wall of the sand-discharging car. A second conveyor belt is rotatably connected to the inner wall of the sand-discharging car. A third conveyor belt is rotatably connected to the inner wall of the sand-discharging car. Two second transmission rollers are rotatably connected to the inner wall of the third conveyor belt. A third stepper motor is provided on the right side of the sand-discharging car. The output end of the third stepper motor is through the sand-discharging car and fixedly connected to the right end of one of the second transmission rollers.

[0006] Furthermore, two support rods are fixedly installed on the upper surface of the sand-discharging vehicle, and a connecting block is fixedly installed on the right side of each support rod.

[0007] Furthermore, a first protective box is fixedly installed on the right side of the first stepper motor, and the bottom surface of the first protective box is fixedly connected to the upper surface of the sand removal vehicle.

[0008] Furthermore, a second protective box is fixedly installed on the bottom surface of the second stepper motor, and the back of the second protective box is fixedly connected to the front of the sand removal vehicle.

[0009] Furthermore, the inner wall of the sand-discharging vehicle is rotatably connected with six rollers, and the inner top wall of the sand-discharging vehicle is fixedly installed with two cleaning plates.

[0010] Furthermore, the inner wall of the second conveyor belt is rotatably connected to two third drive rollers, and both ends of each third drive roller are rotatably connected to the inner wall of the sand discharge vehicle.

[0011] Furthermore, a fourth stepper motor is fixedly installed on the front of the sand-discharging vehicle. The power output end of the fourth stepper motor passes through the sand-discharging vehicle and is fixedly connected to one end of a third transmission roller near the fourth stepper motor.

[0012] Furthermore, a protective box is fixedly installed on the bottom surface of the third stepper motor, and the left side of the protective box is fixedly connected to the right side of the sand removal vehicle.

[0013] Compared with existing technologies, this sand-draining guide device for railway sand drainage has the following advantages:

[0014] This invention features a first stepper motor that powers a first transmission roller, which in turn drives a first conveyor belt. The rotation of the first conveyor belt, in turn, drives a guide block, which in turn transports sand from both sides of the rail to one side, thus facilitating the removal of sand from the rail to a distant location.

[0015] This invention utilizes a second stepper motor to power a rotating frame, which then transports sand from the rails to a second conveyor belt. The second conveyor belt then directly transports the sand to a third conveyor belt. A third stepper motor powers a second drive roller, which in turn drives the third conveyor belt to deflect the sand to one side. By controlling the forward and reverse rotation of the third stepper motor, the direction of sand deflection can be selected based on wind direction, preventing sand from flying back onto the railway. This results in a strong sand removal effect and allows for rapid discharge of accumulated sand, making it highly practical. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the sand-discharging vehicle of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the first conveyor belt of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the second conveyor belt of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the support rod of this utility model from the right view.

[0020] In the diagram: 1. Sand removal vehicle; 2. Sand removal and discharge mechanism; 201. First conveyor belt; 202. First stepper motor; 203. Guide block; 204. First transmission roller; 205. Second stepper motor; 206. Rotating frame; 207. Second conveyor belt; 208. Third conveyor belt; 209. Second transmission roller; 210. Third stepper motor; 211. Support rod; 212. Connecting block; 213. First protective box; 214. Second protective box; 215. Roller; 216. Cleaning plate; 217. Third transmission roller; 218. Fourth stepper motor; 219. Protective box. Detailed Implementation

[0021] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0022] This embodiment provides a sand-draining guide device for railway sand drainage. This device is used in the field of railway sand drainage technology. Through the sand-draining outlet mechanism 2, sand on both sides and in the middle of the rail can be quickly and easily discharged, resulting in a stronger sand drainage effect.

[0023] Reference Figure 1 and Figure 2 A sand-draining guiding device for railway sand drainage includes a sand-draining car 1. The sand-draining car 1 has a sand-draining outlet mechanism 2 inside. The sand-draining outlet mechanism 2 includes two first conveyor belts 201. The outer surface of each first conveyor belt 201 is rotatably connected to the inner wall of the sand-draining car 1. Each first conveyor belt 201 has guide blocks 203 fixedly installed on its outer surface at equal intervals. Each first conveyor belt 201 has two first transmission rollers 204 rotatably connected to its inner wall. Two support rods 211 are fixedly installed on the upper surface of the sand-draining car 1. Each support rod 211 has a connecting block 212 fixedly installed on its right side. The connecting block 212 facilitates the connection between the sand-draining car 1 and an external power mechanism, thereby facilitating the movement of the device by the external power mechanism and increasing the convenience of the device.

[0024] Reference Figure 2 The top and bottom ends of each first transmission roller 204 are rotatably connected to the inner top and bottom walls of the sand discharge vehicle 1. Each sand discharge vehicle 1 is equipped with a first stepper motor 202. The power output ends of the two first stepper motors 202 pass through the sand discharge vehicle 1 and are fixedly connected to the top ends of two of the first transmission rollers 204. A second stepper motor 205 is provided on the outside of the sand discharge vehicle 1. A first protective box 213 is fixedly installed on the right side of the first stepper motor 202. The bottom surface of the first protective box 213 is fixedly connected to the upper surface of the sand discharge vehicle 1. The first protective box 213 can support and protect the first stepper motor 202, thereby preventing the first stepper motor body 202 from shaking or shifting during operation and increasing the stability of the first stepper motor 202 during operation.

[0025] Reference Figure 2 and Figure 3The output end of the second stepper motor 205 passes through the sand-discharging vehicle 1 and is fixedly mounted with a rotating frame 206. The end of the rotating frame 206 away from the second stepper motor 205 is rotatably connected to the inner wall of the sand-discharging vehicle 1. A second conveyor belt 207 and a third conveyor belt 208 are rotatably connected to the inner wall of the sand-discharging vehicle 1. A second protective box 214 is fixedly mounted on the bottom surface of the second stepper motor 205. The back of the second protective box 214 is fixedly connected to the front of the sand-discharging vehicle 1. The second protective box 214 can support and protect the second stepper motor 205, thereby preventing damage to the second stepper motor 205 from collisions with external objects and increasing the protectiveness of the device.

[0026] Reference Figure 3 and Figure 4 Two second drive rollers 209 are rotatably connected to the inner wall of the third conveyor belt 208. A third stepper motor 210 is provided on the right side of the sand discharge car 1. The power output end of the third stepper motor 210 passes through the sand discharge car 1 and is fixedly connected to the right end of one of the second drive rollers 209. Six rollers 215 are rotatably connected to the inner wall of the sand discharge car 1. Two cleaning plates 216 are fixedly installed on the inner top wall of the sand discharge car 1. The rollers 215 facilitate the movement of the sand discharge car 1 on the rails, and the cleaning plates 216 can sweep away the sand remaining on the surface of the rails, increasing the practicality of the device.

[0027] Reference Figure 3 The inner wall of the second conveyor belt 207 is rotatably connected to two third drive rollers 217. Both ends of each third drive roller 217 are rotatably connected to the inner wall of the sand discharge vehicle 1. The third drive rollers 217 can drive the second conveyor belt 207 to rotate, which makes it convenient for the second conveyor belt 207 to transport sand to the third conveyor belt 208, increasing the convenience of the device.

[0028] Reference Figure 3 A fourth stepper motor 218 is fixedly installed on the front of the sand removal vehicle 1. The power output end of the fourth stepper motor 218 passes through the sand removal vehicle 1 and is fixedly connected to one end of the third transmission roller 217 near the fourth stepper motor 218. The fourth stepper motor 218 can provide power for the rotation of the third transmission roller 217, so that the third transmission roller 217 can drive the second conveyor belt 207 to rotate, which further increases the convenience of the device.

[0029] Reference Figure 4 A protective box 219 is fixedly installed on the bottom surface of the third stepper motor 210. The left side of the protective box 219 is fixedly connected to the right side of the sand removal vehicle 1. The protective box 219 can support the third stepper motor 210, thereby preventing the third stepper motor 210 from shifting and falling when it is working, and increasing the stability of the third stepper motor 210.

[0030] Working Principle: In operation, the first stepper motor 202, the second stepper motor 205, the third stepper motor 210, and the fourth stepper motor 218 are first connected to the power supply. When sand removal from the railway is required, the connecting block 212 facilitates connection between the sand removal vehicle 1 and the external power mechanism. The roller 215 rotates on the rail, allowing the external power mechanism to move the device. The power provided by the first stepper motor 202 drives the first transmission roller 204 to rotate, which in turn drives the first conveyor belt 201 to rotate. The rotation of the first conveyor belt 201 drives the guide block 203 to rotate, allowing the guide block 203 to transport the sand on both sides of the rail to one side, thus facilitating the removal of the sand from the rail to a distant location. The power provided by the second stepper motor 205 drives the rotating frame 206 to rotate. The rotating frame 206 can transport sand from the rails to the second conveyor belt 207. The fourth stepper motor 218 drives the third transmission roller 217 to rotate, which in turn drives the second conveyor belt 207 to directly transport the sand to the third conveyor belt 208. The power provided by the third stepper motor 210 drives the second transmission roller 209 to rotate, which in turn drives the third conveyor belt 208 to discharge the sand to one side. By controlling the forward and reverse rotation of the third stepper motor 210, the direction of the sand discharge can be selected according to the wind direction, thus preventing the sand from flying back onto the railway. This results in a strong sand discharge effect and allows for the rapid discharge of accumulated sand piles. The sweeping plate 216 can sweep away the sand remaining on the rail surface, making the sand discharge guiding device for railway sand discharge more practical.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sand-draining guiding device for railway sand drainage, comprising a sand-draining car (1), characterized in that: The sand discharge vehicle (1) is equipped with a sand discharge mechanism (2) inside. The sand discharge mechanism (2) includes two first conveyor belts (201). The outer surface of each first conveyor belt (201) is rotatably connected to the inner wall of the sand discharge vehicle (1). Each first conveyor belt (201) has guide blocks (203) arranged at equal intervals fixedly installed on its outer surface. Each first conveyor belt (201) has two first transmission rollers (204) rotatably connected to its inner wall. The top and bottom ends of each first transmission roller (204) are rotatably connected to the inner top and bottom walls of the sand discharge vehicle (1). Each sand discharge vehicle (1) is equipped with a first stepper motor (202) above it. The power output ends of the two first stepper motors (202) pass through the sand discharge vehicle (1) and are connected to the top ends of the two first transmission rollers (204). A second stepper motor (205) is fixedly connected to the outside of the sand-discharging vehicle (1). The output end of the second stepper motor (205) passes through the sand-discharging vehicle (1) and is fixedly installed with a rotating frame (206). The end of the rotating frame (206) away from the second stepper motor (205) is rotatably connected to the inner wall of the sand-discharging vehicle (1). A second conveyor belt (207) is rotatably connected to the inner wall of the sand-discharging vehicle (1). A third conveyor belt (208) is rotatably connected to the inner wall of the sand-discharging vehicle (1). Two second transmission rollers (209) are rotatably connected to the inner wall of the third conveyor belt (208). A third stepper motor (210) is provided on the right side of the sand-discharging vehicle (1). The output end of the third stepper motor (210) passes through the sand-discharging vehicle (1) and is fixedly connected to the right end of one of the second transmission rollers (209).

2. The sand-draining guiding device for railway sand drainage according to claim 1, characterized in that: Two support rods (211) are fixedly installed on the upper surface of the sand removal vehicle (1), and a connecting block (212) is fixedly installed on the right side of each support rod (211).

3. The sand-draining guiding device for railway sand drainage according to claim 1, characterized in that: The first protective box (213) is fixedly installed on the right side of the first stepper motor (202), and the bottom surface of the first protective box (213) is fixedly connected to the upper surface of the sand removal vehicle (1).

4. A sand-draining guiding device for railway sand drainage according to claim 1, characterized in that: The bottom surface of the second stepper motor (205) is fixedly mounted with a second protective box (214), and the back of the second protective box (214) is fixedly connected to the front of the sand removal vehicle (1).

5. A sand-draining guiding device for railway sand drainage according to claim 1, characterized in that: The inner wall of the sand-discharging vehicle (1) is rotatably connected with six rollers (215), and two cleaning plates (216) are fixedly installed on the inner top wall of the sand-discharging vehicle (1).

6. A sand-draining guiding device for railway sand drainage according to claim 1, characterized in that: The inner wall of the second conveyor belt (207) is rotatably connected to two third drive rollers (217), and both ends of each third drive roller (217) are rotatably connected to the inner wall of the sand discharge vehicle (1).

7. A sand-draining guiding device for railway sand drainage according to claim 6, characterized in that: The front of the sand-discharging vehicle (1) is fixedly mounted with a fourth stepper motor (218). The power output end of the fourth stepper motor (218) passes through the sand-discharging vehicle (1) and is fixedly connected to one of the third transmission rollers (217) near the end of the fourth stepper motor (218).

8. A sand-draining guiding device for railway sand drainage according to claim 1, characterized in that: The bottom surface of the third stepper motor (210) is fixedly equipped with a protective box (219), and the left side of the protective box (219) is fixedly connected to the right side of the sand removal vehicle (1).

Citation Information

Patent Citations

  • Railway sand cleaning device

    CN219547672U