Oxidation-resistant and corrosion-resistant aluminum alloy profile

By incorporating a compressive strength structure and multi-layer material combination within the aluminum alloy profile, the problems of simple support structure and insufficient corrosion resistance are solved, resulting in a high-strength and oxidation-resistant aluminum alloy profile that improves performance and lifespan.

CN223621438UActive Publication Date: 2025-12-02CHIZHOU ON NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202423203967.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-02
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing aluminum alloy profile support structures are simple, have low connection strength, poor stress support effect, high probability of deformation, and insufficient corrosion resistance and oxidation resistance.

Method used

The aluminum alloy profile is equipped with components such as L-shaped frames, positioning plates, irregularly shaped reinforcing frames, connecting plates, inclined panels, trapezoidal frames, and circular pressure-resistant sleeves. Combined with a reinforcing layer, a heat insulation layer, and a protective layer, aluminum-carbon fiber composite materials, ceramic fibers, and hard alumina materials are used to form a high-strength pressure-resistant structure and enhance corrosion resistance and oxidation resistance.

Benefits of technology

It improves the deformation resistance of aluminum alloy profiles, enhances compressive strength and rigidity, improves corrosion resistance and oxidation resistance, and extends service life.

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Abstract

The utility model discloses an anti-oxidation corrosion-resistant aluminum alloy profile which comprises an L-shaped frame, and the inner wall of the L-shaped frame is fixedly connected with a first positioning plate. By means of the strengthening layer, the heat insulation layer and the protection layer, the tensile strength, the compressive strength and the rigidity of the aluminum alloy section bar are enhanced by combining carbon fibers with aluminum alloy, ceramic fibers have good high-temperature resistance and are commonly used in aluminum alloy section bars in special industries, and ceramic fiber materials can effectively prevent heat transfer and are resistant to corrosion. The PVC heat insulation strips have good ultraviolet resistance and high chemical stability and are generally used for heat insulation between an aluminum alloy window frame and glass and helping to reduce heat conduction, hard aluminum oxide is the most common wear-resistant material on the surface of the aluminum alloy, a layer of hard oxidation film is formed on the surface of the aluminum alloy through the electrochemical oxidation process, and the service life of the aluminum alloy is prolonged. The film not only has wear resistance, but also can improve the corrosion resistance and oxidation resistance of the aluminum alloy.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy profile technology, specifically to an oxidation-resistant and corrosion-resistant aluminum alloy profile. Background Technology

[0002] Aluminum alloy profiles are profiles made from aluminum and its alloys as the base material, processed into various cross-sectional shapes through extrusion, stretching and other processes;

[0003] For example, China Utility Model provides a patent for "an aluminum alloy profile with good corrosion resistance" (patent number: 202022370695.X). This patent includes a profile body, which includes a base layer. An inner protective part is fixedly connected to the inner side of the base layer. The inner protective part includes a first corrosion-resistant layer. A first anti-oxidation layer is electroplated at the bottom of the first corrosion-resistant layer and on the surface of the base layer. This can effectively improve the corrosion resistance of the profile body and also improve the anti-oxidation, sound insulation, heat insulation and waterproof performance of the profile body.

[0004] Although the aforementioned document has solved the problem that the natural oxide film on the surface of existing aluminum alloy profiles is easily corroded, thus greatly reducing their service life, it still has the disadvantages of simple support structure, low connection support strength, poor stress support effect, and high probability of deformation. Therefore, an oxidation-resistant and corrosion-resistant aluminum alloy profile is introduced here. Utility Model Content

[0005] The purpose of this utility model is to provide an aluminum alloy profile that is resistant to oxidation and corrosion and has the advantage of good resistance to deformation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an oxidation-resistant and corrosion-resistant aluminum alloy profile, comprising an L-shaped frame, wherein a first positioning plate is fixedly connected to the inner wall of the L-shaped frame, a second positioning plate is fixedly connected to the inner wall of the L-shaped frame away from the first positioning plate, a special-shaped reinforcing frame is fixedly connected between the first positioning plate and the second positioning plate, a connecting plate is fixedly connected between the L-shaped frames, a sloping panel is fixedly connected to one side of the connecting plate, a trapezoidal frame is fixedly connected to the side of the sloping panel away from the connecting plate, a circular pressure-resistant sleeve is fixedly connected between the trapezoidal frames through a connector, the L-shaped frame includes a base layer, a reinforcing layer is fixedly connected to the outer surface of the base layer, a heat insulation layer is fixedly connected to the outer surface of the reinforcing layer, and a protective layer is fixedly connected to the outer surface of the heat insulation layer.

[0007] As a preferred embodiment, the inner wall of the circular pressure-resistant sleeve is fixedly connected to a pressure-resistant plate, and a positioning rod is fixedly connected between the pressure-resistant plates.

[0008] As a preferred embodiment, the heat insulation layer includes a first component layer, and a second component layer is fixedly connected to the outer surface of the first component layer.

[0009] As a preferred embodiment, the first component layer is made of ceramic fiber, and the second component layer is made of PVC thermal insulation strip.

[0010] As a preferred embodiment, the base layer is made of aluminum alloy, and the reinforcing layer is made of aluminum-carbon fiber composite material.

[0011] As a preferred embodiment, the protective layer is made of hard aluminum oxide and has a thickness of 1mm-3mm.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model uses a first positioning plate, a second positioning plate, a special-shaped reinforcing frame, a connecting plate, a slanted panel, a trapezoidal frame, and a circular anti-pressure sleeve to set anti-pressure components between four L-shaped frames. Several anti-pressure components form a high-strength anti-pressure structure, which enables the aluminum alloy profile formed by the four L-shaped frames to resist external pressure and not be easily squeezed and deformed by external forces.

[0014] 2. This utility model enhances the tensile strength, compressive strength, and rigidity of aluminum alloy by combining carbon fiber with a reinforcing layer, a heat insulation layer, and a protective layer. Ceramic fiber has good high-temperature resistance and is often used in aluminum alloy profiles in special industries. Ceramic fiber materials can effectively prevent heat transfer and are corrosion resistant. PVC heat insulation strips have good UV resistance and strong chemical stability. They are usually used for heat insulation between aluminum alloy window frames and glass to help reduce heat conduction. Hard alumina is one of the most commonly used wear-resistant materials on aluminum alloy surfaces. Through an electrochemical oxidation process, a hard oxide film is formed on the surface of the aluminum alloy. This film not only has wear resistance but also improves the corrosion resistance and oxidation resistance of the aluminum alloy. Attached Figure Description

[0015] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 3 This is a cross-sectional view of the L-shaped frame of this utility model;

[0018] Figure 4 This is a cross-sectional schematic diagram of the heat insulation layer of this utility model.

[0019] In the diagram: 1. L-shaped frame; 2. First positioning plate; 3. Second positioning plate; 4. Irregularly shaped reinforcing frame; 5. Connecting plate; 6. Slanted panel; 7. Trapezoidal frame; 8. Circular compression sleeve; 101. Base layer; 102. Reinforcing layer; 103. Heat insulation layer; 104. Protective layer; 1031. First component layer; 1032. Second component layer. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. Example 1:

[0022] Please see Figures 1-4 As shown, this utility model provides an oxidation-resistant and corrosion-resistant aluminum alloy profile, including an L-shaped frame 1. A first positioning plate 2 is fixedly connected to the inner wall of the L-shaped frame 1. A second positioning plate 3 is fixedly connected to the inner wall of the L-shaped frame 1 at a position away from the first positioning plate 2. A special-shaped reinforcing frame 4 is fixedly connected between the first positioning plate 2 and the second positioning plate 3. A connecting plate 5 is fixedly connected between the L-shaped frames 1. A sloping panel 6 is fixedly connected to one side of the connecting plate 5. A trapezoidal frame 7 is fixedly connected to the side of the sloping panel 6 away from the connecting plate 5. A circular pressure-resistant sleeve 8 is fixedly connected between the trapezoidal frames 7 through connectors. The L-shaped frame 1 includes a base layer 101. A reinforcing layer 102 is fixedly connected to the outer surface of the base layer 101. A heat insulation layer 103 is fixedly connected to the outer surface of the reinforcing layer 102. A protective layer 104 is fixedly connected to the outer surface of the heat insulation layer 103. Pressure-resistant components are set between the four L-shaped frames 1. Several pressure-resistant components constitute a high-strength pressure-resistant structure, enabling the aluminum alloy profile composed of the four L-shaped frames 1 to resist external pressure.

[0023] This technical solution utilizes a first positioning plate 2, a second positioning plate 3, a special-shaped reinforcing frame 4, a connecting plate 5, a slanted panel 6, a trapezoidal frame 7, and a circular anti-compression sleeve 8. By setting an anti-compression structure inside the aluminum alloy profile, the aluminum alloy profile can resist external pressure and is not easily deformed by compression. Example 2:

[0024] Based on Embodiment 1, this utility model is as follows: Figures 1-3As shown, a pressure-resistant plate is fixedly connected to the inner wall of a circular pressure-resistant sleeve 8, and a positioning rod is fixedly connected between the pressure-resistant plates. The heat insulation layer 103 includes a first component layer 1031, and a second component layer 1032 is fixedly connected to the outer surface of the first component layer 1031. The material of the first component layer 1031 is ceramic fiber, and the material of the second component layer 1032 is PVC heat insulation strip.

[0025] The above technical solution is mainly adopted to increase the compressive strength of the circular compression sleeve 8 and improve the thermal insulation performance of the aluminum alloy profile. The compression plate and positioning rod form a triangular support frame, which can greatly improve the compressive strength of the circular compression sleeve 8, thereby improving the compressive strength of the aluminum alloy profile. Ceramic fiber has good high temperature resistance and is often used in aluminum alloy profiles in special industries. Ceramic fiber materials can effectively prevent heat transfer and are corrosion resistant. PVC thermal insulation strips have good UV resistance and strong chemical stability. They are usually used for thermal insulation between aluminum alloy window frames and glass to help reduce heat conduction. Example 3:

[0026] Based on Embodiment 2, this utility model is as follows: Figures 1-3 As shown, the base layer 101 is made of aluminum alloy, the reinforcing layer 102 is made of aluminum-carbon fiber composite material, the protective layer 104 is made of hard anodized aluminum, and the thickness of the protective layer 104 is 1mm-3mm.

[0027] The above technical solution is mainly adopted to improve the strength, corrosion resistance and oxidation resistance of aluminum alloy profiles. By combining carbon fiber with aluminum alloy, its tensile strength, compressive strength and rigidity are enhanced. Hard alumina is one of the most commonly used wear-resistant materials on the surface of aluminum alloy. Through the electrochemical oxidation process, a hard oxide film is formed on the surface of aluminum alloy. This film not only has wear resistance, but also improves the corrosion resistance and oxidation resistance of aluminum alloy.

[0028] The working principle of this utility model is as follows: the worker installs and splices the aluminum alloy profile according to the drawings. During long-term use, the performance and service life of the aluminum alloy profile are improved through the reinforcement layer 102, the heat insulation layer 103, and the protective layer 104. Specifically, by combining carbon fiber with aluminum alloy, its tensile strength, compressive strength, and rigidity are enhanced. Ceramic fiber has good high-temperature resistance and is often used in aluminum alloy profiles in special industries. Ceramic fiber materials can effectively prevent heat transfer and are corrosion resistant. PVC heat insulation strips have good UV resistance and strong chemical stability. They are usually used for heat insulation between aluminum alloy window frames and glass to help reduce heat conduction. Hard alumina is one of the most commonly used wear-resistant materials on the surface of aluminum alloy. Through the electrochemical oxidation process, a hard oxide film is formed on the surface of aluminum alloy. This film not only has wear resistance but also improves the corrosion resistance and oxidation resistance of aluminum alloy.

[0029] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0030] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. An oxidation-resistant and corrosion-resistant aluminum alloy profile, comprising an L-shaped frame (1), characterized in that: The inner wall of the L-shaped frame (1) is fixedly connected to a first positioning plate (2), and the inner wall of the L-shaped frame (1) is fixedly connected to a second positioning plate (3) at a position away from the first positioning plate (2). A special-shaped reinforcing frame (4) is fixedly connected between the first positioning plate (2) and the second positioning plate (3). A connecting plate (5) is fixedly connected between the L-shaped frames (1). A sloping panel (6) is fixedly connected to one side of the connecting plate (5). A trapezoidal frame (7) is fixedly connected to the side of the sloping panel (6) away from the connecting plate (5). A circular pressure-resistant sleeve (8) is fixedly connected between the trapezoidal frames (7) through a connector. The L-shaped frame (1) includes a base layer (101). A reinforcing layer (102) is fixedly connected to the outer surface of the base layer (101). A heat insulation layer (103) is fixedly connected to the outer surface of the reinforcing layer (102). A protective layer (104) is fixedly connected to the outer surface of the heat insulation layer (103).

2. The oxidation-resistant and corrosion-resistant aluminum alloy profile according to claim 1, characterized in that: The inner wall of the circular pressure-resistant sleeve (8) is fixedly connected with a pressure-resistant plate, and a positioning rod is fixedly connected between the pressure-resistant plates.

3. The oxidation-resistant and corrosion-resistant aluminum alloy profile according to claim 1, characterized in that: The heat insulation layer (103) includes a first component layer (1031), and a second component layer (1032) is fixedly connected to the outer surface of the first component layer (1031).

4. The oxidation-resistant and corrosion-resistant aluminum alloy profile according to claim 3, characterized in that: The first component layer (1031) is made of ceramic fiber, and the second component layer (1032) is made of PVC thermal insulation strip.

5. The oxidation-resistant and corrosion-resistant aluminum alloy profile according to claim 1, characterized in that: The base layer (101) is made of aluminum alloy, and the reinforcing layer (102) is made of aluminum-carbon fiber composite material.

6. The oxidation-resistant and corrosion-resistant aluminum alloy profile according to claim 1, characterized in that: The protective layer (104) is made of hard aluminum oxide and has a thickness of 1mm-3mm.

Citation Information

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