LED aluminum substrate

By combining a protective cover with a magnetic strip in the mounting groove on the LED aluminum substrate, the problem of poor dust resistance is solved, the risk of short circuit is reduced, and the heat dissipation efficiency is improved.

CN223622795UActive Publication Date: 2025-12-02SHANGHAI CHUANYING INFORMATION TECH CONSULTING CO LTD
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Patent Information

Application Number
CN202422818014.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-12-02
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing LED aluminum substrates have poor dust resistance, and dust easily accumulates at the connection between the LED beads and the aluminum substrate, posing a short circuit risk.

Method used

The design incorporates LED beads within the mounting slot with a protective cover. The protective cover is magnetically attached to the lighting panel, and its lower end is made of metal for easy disassembly. It also incorporates heat dissipation holes and fins to improve heat dissipation.

Benefits of technology

It effectively prevents dust from entering the connection between the LED and the aluminum substrate, reducing the risk of short circuits and improving heat dissipation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED aluminum substrate which comprises an installation plate, an aluminum substrate body is installed at one end of the installation plate, positioning bolts are installed on the two sides in the aluminum substrate body, one end of the aluminum substrate body is connected with a lighting plate, and a plurality of installation grooves are formed in the lighting plate. The LED lamp beads are mounted at the top of the inner wall of the mounting groove, a protective cover is mounted in the mounting groove, one end of the protective cover is connected with a clamping block, and a magnetic attraction strip is arranged on the outer side of the mounting groove; the heat dissipation holes are formed in the aluminum substrate body, and a plurality of heat dissipation fins are installed on one end face of the aluminum substrate body. Compared with an existing device, the LED aluminum substrate has the advantages that the LED lamp beads can be conveniently mounted in the mounting groove, the protective cover can conveniently surround and protect the LED lamp beads and prevent dust from entering, the lower end of the protective cover is made of metal, the protective cover can be attracted to a lighting plate through the magnetic attraction strip, and the protective cover can be conveniently detached.
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Description

Technical Field

[0001] This utility model relates to the field of LED aluminum substrate technology, specifically to an LED aluminum substrate. Background Technology

[0002] LED aluminum substrates are copper-clad laminates with excellent heat dissipation properties, primarily used in LED lighting products. They consist of a three-layer structure: a circuit layer (copper foil), an insulating layer, and a metal substrate. Common LED aluminum substrates include single-sided, double-sided, and multilayer boards, with single-sided boards being the most common. A single-sided board consists of a circuit layer, an insulating layer, and a metal substrate. Double-sided boards add an insulating layer and a circuit layer, while multilayer boards are made by bonding a standard multilayer board with an insulating layer and an aluminum substrate.

[0003] Chinese Patent Publication No. CN217495442U discloses an aluminum substrate for LED lamps, comprising an aluminum substrate body and a heat dissipation assembly mounted on the aluminum substrate body. The heat dissipation assembly includes a base plate fixed to the aluminum substrate body, a groove on the base plate containing coolant, a waterproof layer fixed to the groove to seal the coolant, multiple openings on the waterproof layer, and heat-conducting blocks fixed at the openings. The base plate also has multiple integrated bending portions extending to and in close contact with the surface of the aluminum substrate body. Multiple connecting portions are located on the side of the waterproof layer near the aluminum substrate body, and thermally conductive insulating mesh is provided at these connecting portions. This invention prevents the entire aluminum substrate from being damaged by excessive power during use, making it suitable for high-power LED lamp aluminum substrates.

[0004] Although the aforementioned aluminum substrate for LED lamps is not easily damaged by excessive power during use and is suitable for use in high-power LED lamps, aluminum substrates generally have poor dust resistance. When installing LED chips, dust easily accumulates on the surface of the aluminum substrate, especially at the connection between the LED chip and the aluminum substrate, which poses a certain risk of short circuit. Therefore, we propose an LED aluminum substrate. Utility Model Content

[0005] The purpose of this utility model is to provide an LED aluminum substrate to solve the problem mentioned in the background art that, due to the poor dust resistance of general aluminum substrates, dust easily accumulates on the surface of the aluminum substrate when installing LED chips, especially at the connection between the LED chip and the aluminum substrate, which poses a certain risk of short circuit.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an LED aluminum substrate, comprising:

[0007] Mounting plate, one end of which is mounted with an aluminum substrate, and both sides of the aluminum substrate are mounted with positioning bolts. One end of the aluminum substrate is connected to a lighting plate, and the lighting plate has several mounting slots inside.

[0008] LED beads are installed on the top of the inner wall of the mounting groove. A protective cover is installed inside the mounting groove, and a locking block is connected to one end of the protective cover. A magnetic strip is provided on the outer side of the mounting groove.

[0009] Heat dissipation holes are provided inside the aluminum substrate, and a number of heat dissipation fins are installed on one end face of the aluminum substrate.

[0010] Preferably, the aluminum substrate is connected to the mounting plate by positioning bolts, and the positioning bolts are symmetrically distributed about the vertical center line of the aluminum substrate.

[0011] Preferably, the mounting plate further comprises:

[0012] The limiting rotating plate is installed on both sides below the mounting plate. The limiting rotating plate is rotatably connected to the rotating shaft, and the limiting rotating plate is perpendicular to the positioning bolt.

[0013] Preferably, the LED beads correspond one-to-one with the mounting slots, and the protective cover engages with the mounting slots via locking blocks.

[0014] Preferably, the protective cover is magnetically attached to the lighting panel via a magnetic strip, and the protective cover corresponds one-to-one with the mounting groove.

[0015] Preferably, the heat dissipation holes are symmetrically distributed about the vertical center line of the aluminum substrate, and the heat dissipation fins are symmetrically distributed about the vertical center line of the aluminum substrate.

[0016] Compared with the prior art, the present invention provides an LED aluminum substrate, which has the following advantages:

[0017] The mounting slot of this utility model facilitates the installation of LED beads, and the protective cover can easily surround and protect the LED beads to prevent dust from entering. The lower end of the protective cover is made of metal and can be magnetically attached to the lighting board, making it easy to remove. This avoids the problem that ordinary aluminum substrates have poor dust resistance, and dust easily accumulates on the surface of the aluminum substrate when installing and using LED beads, especially at the connection between the LED beads and the aluminum substrate, which poses a certain risk of short circuit. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the aluminum substrate of this utility model;

[0020] Figure 3 This is an exploded structural diagram of the aluminum substrate and protective cover of this utility model.

[0021] Figure 4 This is a schematic diagram of the back structure of the aluminum substrate of this utility model.

[0022] In the diagram: 1. Mounting plate; 2. Aluminum substrate; 3. Positioning bolt; 4. Limiting plate; 5. Lighting plate; 6. Protective cover; 7. Clip; 8. Mounting slot; 9. LED beads; 10. Magnetic strip; 11. Heat dissipation hole; 12. Heat dissipation fins. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3 An LED aluminum substrate includes: a mounting plate 1, an aluminum substrate body 2 mounted on one end of the mounting plate 1, and positioning bolts 3 mounted on both sides of the aluminum substrate body 2. The aluminum substrate body 2 is connected to the mounting plate 1 via the positioning bolts 3, and the positioning bolts 3 are symmetrically distributed about the vertical center line of the aluminum substrate body 2. The positioning bolts 3 facilitate the connection and fixation between the aluminum substrate body 2 and the mounting plate 1, thereby facilitating the installation and disassembly of the aluminum substrate body 2; and a limiting rotating plate 4, which is mounted on both sides below the mounting plate 1. The limiting rotating plate 4 is rotatably connected to a rotating shaft, and the limiting rotating plate 4... The positioning bolt 3 is perpendicular to the positioning plate 3; the limiting plate 4 can rotate relative to the rotating shaft, so that the orientation of the limiting plate 4 can be easily adjusted. The positioning bolt 3 can be limited by the limiting plate 4 to prevent the positioning bolt 3 from loosening; one end of the aluminum substrate 2 is connected to the lighting plate 5, and the interior of the lighting plate 5 is provided with several mounting slots 8; the LED beads 9 correspond one-to-one with the mounting slots 8, and the protective cover 6 is engaged with the mounting slots 8 by the locking block 7; the mounting slots 8 facilitate the installation of LED beads 9, and the protective cover 6 can easily surround and protect the LED beads 9 to prevent dust from entering.

[0025] Please see Figure 2-4An LED aluminum substrate includes: LED beads 9, which are installed on the top of the inner wall of a mounting groove 8. A protective cover 6 is installed inside the mounting groove 8, and a locking block 7 is connected to one end of the protective cover 6. A magnetic strip 10 is provided on the outer side of the mounting groove 8. The protective cover 6 is magnetically connected to a lighting board 5 through the magnetic strip 10, and the protective cover 6 corresponds one-to-one with the mounting groove 8. The lower end of the protective cover 6 is made of metal and can be magnetically attached to the lighting board 5 through the magnetic strip 10, making it easy to remove the protective cover 6. Heat dissipation holes 11 are provided inside the aluminum substrate body 2. A plurality of heat dissipation fins 12 are installed on one end face of the aluminum substrate body 2. The heat dissipation holes 11 are symmetrically distributed about the vertical center line of the aluminum substrate body 2, and the heat dissipation fins 12 are symmetrically distributed about the vertical center line of the aluminum substrate body 2. The cooperation between the heat dissipation holes 11 and the heat dissipation fins 12 facilitates the dissipation of heat from the aluminum substrate body 2, achieving a better heat dissipation effect.

[0026] Working principle: When using this LED aluminum substrate, firstly, the aluminum substrate 2 and the mounting plate 1 are connected and installed using the positioning bolts 3, making it easy to install the aluminum substrate 2 to the required position; secondly, the limiting plate 4 is rotated by the rotating shaft, so that the limiting plate 4 abuts against the lower end of the positioning bolt 3, thereby limiting the positioning bolt 3 and preventing it from loosening; then, the lower end of the protective cover 6 is made of metal, and the protective cover 6 can be attracted to the lighting plate 5 by the magnetic strip 10, making it easy to remove the protective cover 6. At the same time, the LED beads 9 in the mounting slot 8 can be surrounded and protected by the protective cover 6 to prevent dust from entering; finally, during use, the heat dissipation holes 11 and the heat dissipation fins 12 work together to facilitate the dissipation of heat from the aluminum substrate 2, achieving a better heat dissipation effect. This is the working principle of this LED aluminum substrate.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An LED aluminum substrate, characterized in that, include: Mounting plate (1), one end of which is mounted with an aluminum substrate plate (2), and both sides of the aluminum substrate plate (2) are equipped with positioning bolts (3). One end of the aluminum substrate plate (2) is connected to a lighting plate (5), and the interior of the lighting plate (5) is provided with several mounting grooves (8). LED beads (9) are installed on the top of the inner wall of the mounting groove (8). A protective cover (6) is installed inside the mounting groove (8), and a card block (7) is connected to one end of the protective cover (6). A magnetic strip (10) is provided on the outside of the mounting groove (8). Heat dissipation holes (11) are provided inside the aluminum substrate (2), and a plurality of heat dissipation fins (12) are installed on one end face of the aluminum substrate (2).

2. The LED aluminum substrate according to claim 1, characterized in that, The aluminum substrate (2) is connected to the mounting plate (1) by positioning bolts (3), and the positioning bolts (3) are symmetrically distributed about the vertical center line of the aluminum substrate (2).

3. The LED aluminum substrate according to claim 1, characterized in that, The mounting plate (1) is also provided with: The limiting rotating plate (4) is installed on both sides below the mounting plate (1). The limiting rotating plate (4) is rotatably connected to the rotating shaft, and the limiting rotating plate (4) is perpendicular to the positioning bolt (3).

4. The LED aluminum substrate according to claim 1, characterized in that, The LED beads (9) correspond one-to-one with the mounting slots (8), and the protective cover (6) engages with the mounting slots (8) through the locking block (7).

5. The LED aluminum substrate according to claim 1, characterized in that, The protective cover (6) is connected to the lighting panel (5) by magnetic strip (10), and the protective cover (6) corresponds one-to-one with the mounting groove (8).

6. The LED aluminum substrate according to claim 1, characterized in that, The heat dissipation holes (11) are symmetrically distributed about the vertical center line of the aluminum substrate (2), and the heat dissipation fins (12) are symmetrically distributed about the vertical center line of the aluminum substrate (2).

Citation Information

Patent Citations

  • LED lamp aluminum substrate

    CN217495442U