Improved gasification equipment special for kiln
By using a combination of a waterproof and breathable membrane and a water pump in the kiln gasification equipment, the problem of backflow of incompletely gasified liquid was solved, thereby improving the combustion efficiency and energy utilization rate of the kiln.
Patent Information
- Application Number
- CN202423122158.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing gasification equipment for kilns lacks filtration and reflux structures, resulting in insufficiently gasified liquids that cannot be filtered and refluxed back into the serpentine tube for reheating and gasification, leading to energy waste.
The unvaporized liquid is filtered by a waterproof and breathable membrane on the top of the mesh plate and then pumped into a serpentine tube for reheating and vaporization. Temperature control is achieved using a heat-conducting plate made of graphene material and an electric heating wire.
It achieves effective filtration and reheating of unvaporized liquids, improving combustion efficiency and reducing energy waste.
Smart Images

Figure CN223622944U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of kiln technology, specifically to an improved gasification device for kilns. Background Technology
[0002] A kiln is a furnace used to fire ceramic objects and sculptures or to fuse enamel onto the surface of metal objects. A gasifier is installed on the kiln. The gasifier heats the liquid gas and turns it into a gaseous gas, which allows for more complete combustion, improves combustion efficiency, and reduces energy waste.
[0003] There are many types of gasifiers, such as electric heating gasifiers, ambient air gasifiers, and direct-fired gasifiers. However, existing gasification equipment for kilns does not have a filtration and reflux structure, and cannot filter and reflux the liquid that has not been fully gasified back into the serpentine tube. Therefore, an improved gasification device for kilns is proposed. The liquid that has not been fully gasified is filtered through a waterproof and breathable membrane on the top of the mesh plate and then pumped into the serpentine tube by a water pump so that it can be reheated and gasified. Utility Model Content
[0004] To address the problems in the existing technology, this utility model provides an improved gasification device for kilns. The device filters the liquid that has not been fully gasified through a waterproof and breathable membrane on the top of the mesh plate, and then pumps it into a serpentine tube for reheating and gasification.
[0005] The technical solution adopted by this utility model to solve its technical problem is an improved gasification device for kilns, including a box and a return pipe. A heat-conducting plate is fixed inside the box by bolts. A serpentine tube is embedded inside the heat-conducting plate. An electric heating wire is installed inside the heat-conducting plate between the serpentine tubes by a mounting bracket. A box is set inside the box at the bottom of the heat-conducting plate. A mesh plate is fixed inside the box by bolts. A waterproof and breathable membrane is glued to the top of the mesh plate.
[0006] A reflux assembly is provided on one side of the housing. The reflux assembly includes a water pump installed at one end of the housing via a mounting bracket. The outlet end of the water pump is connected to a reflux pipe via a threaded groove. The top end of the reflux pipe is connected to the bottom of a serpentine pipe via a pipe joint.
[0007] By adopting the above technical solution, the mesh plate is used to filter the liquid that has not been vaporized, and the water pump can extract the liquid that has not been vaporized from the box and transport it to the serpentine tube through the return pipe so that it can be heated again.
[0008] Specifically, a thermostat is mounted on one side of the housing via a mounting base. The detection end of the thermostat is located inside the heat-conducting plate, and the current output end of the thermostat is electrically connected to the current input end of the heating wire via a power cord.
[0009] Specifically, the water inlet of the water pump is connected to an inlet pipe via a threaded groove, and one end of the inlet pipe is located inside the housing.
[0010] Specifically, a sealing sleeve is embedded at one end of the housing, and the return pipe passes through the sealing sleeve.
[0011] Specifically, a tempered glass window is fixed to the bottom of one side of the box with bolts, and an air outlet pipe is connected to the outer end of the box via a flange.
[0012] Specifically, the water inlet end of the serpentine tube located on the outside of the tank is connected to a valve via a threaded groove. The tank is made of fiberglass material, and the heat-conducting plate is made of graphene material.
[0013] The beneficial effects of this utility model are:
[0014] (1) The improved gasification device for kilns described in this utility model has gasified gas and ungasified liquid flowing into the box body and being filtered by the waterproof and breathable membrane on the top of the mesh plate. The ungasified liquid in the box body can be extracted by turning on the water pump through the water inlet pipe and transported to the serpentine tube through the return pipe so that it can be reheated.
[0015] (2) The improved gasification equipment for kilns described in this utility model uses a thermostat to control the heating of electric heating wires. The heat-conducting plate made of graphene material has good thermal conductivity. The temperature of the electric heating wires after heating is transmitted to the serpentine tube through the heat-conducting plate pipe, which heats the liquid gas flowing in the serpentine tube and causes it to vaporize. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a cross-sectional view of the box body of this utility model;
[0019] Figure 3 This is a schematic diagram of the recirculation assembly structure of this utility model;
[0020] In the diagram: 1. Box body; 2. Heat-conducting plate; 3. Serpentine tube; 4. Electric heating wire; 5. Box body; 6. Mesh plate; 7. Waterproof and breathable membrane; 8. Return assembly; 801. Water pump; 802. Water inlet pipe; 803. Return pipe; 804. One-way valve; 9. Thermostat; 10. Tempered glass window; 11. Valve; 12. Air outlet pipe; 13. Sealing sleeve. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] The unvaporized liquid is filtered through a waterproof and breathable membrane at the top of the mesh panel and then pumped into a serpentine pipe for further heating and vaporization. Figure 1-3 As shown, the improved gasification equipment for kilns according to this utility model includes a box body 1 and a return pipe 803. A heat-conducting plate 2 is fixed inside the box body 1 by bolts. A serpentine tube 3 is embedded inside the heat-conducting plate 2. An electric heating wire 4 is installed inside the heat-conducting plate 2 between the serpentine tubes 3 by a mounting bracket. A box body 5 is set inside the box body 1 at the bottom of the heat-conducting plate 2. A mesh plate 6 is fixed inside the box body 5 by bolts. A waterproof and breathable membrane 7 is glued to the top of the mesh plate 6.
[0023] A reflux assembly 8 is provided on one side of the housing 1. The reflux assembly 8 includes a water pump 801 installed at one end of the housing 1 via a mounting bracket. The outlet end of the water pump 801 is connected to a reflux pipe 803 via a threaded groove. The top end of the reflux pipe 803 is connected to the bottom of the serpentine pipe 3 via a pipe joint.
[0024] In use, the mesh plate 6 is used to filter the liquid that has not vaporized. The water pump 801 can extract the liquid that has not vaporized from the box 5 and transport it to the serpentine tube 3 through the return pipe 803 so that it can be heated again.
[0025] For example, such as Figure 1 , Figure 2 As shown, this utility model also includes a thermostat 9 mounted on one side of the housing 1 via a mounting base. The detection end of the thermostat 9 is located inside the heat-conducting plate 2, and the current output end of the thermostat 9 is electrically connected to the current input end of the electric heating wire 4 via a power cord.
[0026] During use, the heating of the electric heating wire 4 and its heating temperature can be controlled by the thermostat 9.
[0027] For example, such as Figure 1 , Figure 3 As shown, the present invention also includes a water inlet pipe 802 connected to the water inlet end of the water pump 801 through a threaded groove, and one end of the water inlet pipe 802 is located inside the box body 5.
[0028] When in use, the water pump 801 works to extract the liquid gas from the box 5 through the water inlet pipe 802.
[0029] For example, such as Figure 2 As shown, the present invention also includes a sealing sleeve 13 embedded at one end of the housing 1, and the return pipe 803 passing through the sealing sleeve 13.
[0030] During use, the water inlet pipe 802 of the sealing sleeve 13 is sealed with the box body 5 and the housing 1.
[0031] For example, such as Figure 1 As shown, the present invention also includes a tempered glass window 10 fixed to the bottom of one side of the box body 1 by bolts, and an air outlet pipe 12 connected to one end of the box body 5 located outside the box body 1 by a flange.
[0032] During use, the contents of the box 5 can be observed through the tempered glass window 10, and the vent pipe 12 facilitates the discharge of gas from the box 5.
[0033] For example, such as Figure 1 , Figure 2 As shown, this utility model also includes a valve 11 connected to the water inlet end of the serpentine tube 3 located outside the box 1 via a threaded groove. The box 1 is made of glass fiber material, and the heat-conducting plate 2 is made of graphene material.
[0034] When in use, opening valve 11 allows liquid gas to flow into the serpentine tube 3. The box 1, made of fiberglass material, has high strength and high thermal insulation efficiency, which can reduce the loss of heat on the heat-conducting plate 2.
[0035] When using this utility model, the operator connects the device to an external power source using a power cord and opens valve 11 to allow the liquid gas to flow into the serpentine tube 3.
[0036] Personnel control the heating of the electric heating wire 4 through the temperature controller 9. The heat-conducting plate 2, made of graphene material, has good thermal conductivity. The temperature of the electric heating wire 4 after heating is transmitted to the serpentine tube 3 through the heat-conducting plate 2 pipe, which heats the liquid gas flowing in the serpentine tube 3 and causes it to vaporize.
[0037] The vaporized gas and the unvaporized liquid flow into the box 5 and are filtered by the waterproof and breathable membrane 7 on the top of the mesh plate 6. The filtered gas passes through the waterproof and breathable membrane 7 and the mesh plate 6 and flows into the kiln through the gas outlet pipe 12.
[0038] When the water pump 801 is turned on, the liquid that has not vaporized in the box 5 can be extracted through the water inlet pipe 802 and transported to the serpentine tube 3 through the return pipe 803 so that it can be reheated. The one-way valve 804 prevents the liquid in the serpentine tube 3 from flowing into the return pipe 803.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An improved gasification device specifically for kilns, characterized in that, Includes a housing (1) and a return pipe (803). A heat-conducting plate (2) is fixed inside the housing (1) by bolts. A serpentine tube (3) is embedded inside the heat-conducting plate (2). An electric heating wire (4) is installed inside the heat-conducting plate (2) between the serpentine tubes (3) by a mounting bracket. A box (5) is set inside the bottom of the housing (1) at the heat-conducting plate (2). A mesh plate (6) is fixed inside the box (5) by bolts. A waterproof and breathable membrane (7) is glued to the top of the mesh plate (6). A reflux assembly (8) is provided on one side of the housing (1). The reflux assembly (8) includes a water pump (801) installed at one end of the housing (1) via a mounting bracket. The outlet end of the water pump (801) is connected to a reflux pipe (803) via a threaded groove. The top end of the reflux pipe (803) is connected to the bottom of the serpentine pipe (3) via a pipe joint.
2. The improved gasification equipment for kilns according to claim 1, characterized in that, A thermostat (9) is mounted on one side of the housing (1) via a mounting base. The detection end of the thermostat (9) is located inside the heat-conducting plate (2). The current output end of the thermostat (9) is electrically connected to the current input end of the electric heating wire (4) via a power cord.
3. The improved gasification equipment for kilns according to claim 1, characterized in that, The water inlet end of the water pump (801) is connected to the water inlet pipe (802) through a threaded groove, and one end of the water inlet pipe (802) is located inside the box body (5).
4. The improved gasification equipment for kilns according to claim 1, characterized in that, The housing (1) is fitted with a sealing sleeve (13) at one end, and the return pipe (803) passes through the sealing sleeve (13).
5. The improved gasification equipment for kilns according to claim 1, characterized in that, A tempered glass window (10) is fixed to one bottom of the box (1) by bolts, and an air outlet pipe (12) is connected to one end of the box (5) located outside the box (1) by a flange.
6. The improved gasification equipment for kilns according to claim 1, characterized in that, The serpentine tube (3) is located on the outside of the box (1) and the water inlet end is connected to a valve (11) through a threaded groove. The box (1) is made of glass fiber material and the heat-conducting plate (2) is made of graphene material.