Drying kiln structure

By installing an air intake and exhaust system inside the drying tower and using air volume and speed to regulate and control the temperature, the problem of high temperature caused by material accumulation in the drying kiln is solved, and the operational stability of the equipment is improved.

CN223623340UActive Publication Date: 2025-12-02XINJIANG ZHONGTAI CHEM TOKSUN ENERGY & CHEM CO LTD +1
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Patent Information

Application Number
CN202423181189.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-02
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In charcoal drying tower systems, material accumulation in the kiln body can lead to increased high-temperature frequencies, affecting equipment operating rates.

Method used

The drying tower is equipped with a main air inlet pipe and multiple branch air inlet pipes, and branch air distribution valves. The temperature is controlled by adjusting the air volume, and the air speed is adjusted by the exhaust pipe, exhaust branch pipe and three-way valve to achieve precise temperature control.

Benefits of technology

It effectively reduces the temperature inside the drying tower, reduces material accumulation, improves equipment operational stability, and lowers the failure rate.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a drying kiln structure which comprises a drying tower and an air inlet header pipe, the air outlet end of the air inlet header pipe is communicated with the top of the drying tower, and at least one air inlet branch pipe is arranged between the air inlet header pipe and the drying tower. One end of each air inlet branch pipe penetrates through the side wall of the air inlet header pipe and is communicated with the air inlet header pipe, the other end of each air inlet branch pipe penetrates through the side wall of the drying tower and is communicated with the drying tower, and each air inlet branch pipe is provided with a branch pipe air distribution valve. The utility model can improve the technical problem that the high-temperature frequency of the kiln body of the drying kiln is increased and the operation of equipment is influenced because the material accumulation phenomenon easily occurs in the existing drying tower.
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Description

Technical Field

[0001] This utility model relates to the field of drying kiln technology, and in particular to a drying kiln structure. Background Technology

[0002] The charcoal drying tower system is responsible for producing coke and semi-coke, the raw materials for the calcium carbide furnace. During the drying process, material tends to accumulate on the bottom plate of the charcoal drying tower, resulting in red material. This leads to high charcoal temperatures during production, causing a high failure rate in the semi-coke drying tower system. At least three mid-term repairs are required each year, which seriously affects the equipment's operating rate. Utility Model Content

[0003] This invention addresses the technical problem of material accumulation in existing drying towers, which leads to increased high-temperature frequency in the drying kiln and affects equipment operation, by providing a drying kiln structure.

[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0005] A drying kiln structure includes a drying tower and an air inlet main. The air outlet end of the air inlet main is connected to the top of the drying tower, and at least one air inlet branch pipe is provided between the air inlet main and the drying tower. One end of each air inlet branch pipe passes through the side wall of the air inlet main and is connected to the air inlet main, and the other end passes through the side wall of the drying tower and is connected to the drying tower. Each air inlet branch pipe is equipped with a branch pipe air distribution valve.

[0006] The beneficial effects of this utility model are as follows: During operation, ventilation is directed into the drying tower through the main air inlet pipe and each air inlet branch pipe connected to the drying tower to reduce the temperature of the drying tower. At the same time, the unit air volume discharged into each part of the drying tower through each air inlet branch pipe is regulated by the air distribution valve of each branch pipe to control the temperature inside the drying tower. This improves the existing technical problem that material accumulation in the drying tower easily leads to an increase in the frequency of high temperature in the drying kiln body, which affects the operation of the equipment.

[0007] Based on the above technical solution, the present invention can be further improved as follows.

[0008] Furthermore, at least two air inlet branch pipes are provided, and each air inlet branch pipe is vertically spaced at the middle and lower ends of the drying tower.

[0009] The beneficial effects of adopting the above-mentioned further solution are: ventilation is simultaneously directed towards the middle and lower ends of the drying tower through each air inlet branch pipe set at the middle and lower ends of the drying tower, and during this process, the air volume entering the middle and lower ends of the drying tower can be directly adjusted through the air distribution valve of each branch pipe, which directly improves the problem of material accumulation and red material phenomenon on the bottom plate of the drying tower.

[0010] Furthermore, on the same horizontal plane, at least two air inlet branch pipes are provided at intervals.

[0011] The beneficial effects of adopting the above-mentioned further scheme are: there are at least two air inlet branch pipes on the same horizontal plane, which can simultaneously adjust the temperature of the corresponding section of the drying tower. At the same time, the air volume can be adjusted by multiple air distribution valves on each branch pipe on the same horizontal plane, so as to achieve fine control of the temperature of the drying tower at that end.

[0012] Furthermore, it also includes a top air inlet pipe, one end of which is connected to the air outlet of the main air inlet pipe, and the other end is connected to the top of the drying tower, and the top air inlet pipe is equipped with an air distribution valve for the main air inlet pipe.

[0013] The beneficial effects of adopting the above-mentioned further scheme are: to ventilate the top of the drying tower through the top air inlet pipe, and at the same time to regulate the air volume entering the top of the drying tower using the air distribution valve of the main air inlet pipe.

[0014] Furthermore, it also includes an exhaust duct, which is equipped with an exhaust main valve, and the air inlet is connected to the drying tower, while the air outlet is connected to a dust collector.

[0015] The beneficial effects of adopting the above-mentioned further scheme are: to realize the exhaust of air in the drying tower through the exhaust duct, and to control the exhaust volume of air in the drying tower by using the air distribution valve of the main exhaust pipe, thereby maintaining the temperature control in the drying tower, and at the same time to regulate the dust collector by using the air distribution valve of the main exhaust pipe.

[0016] Furthermore, the exhaust duct includes multiple exhaust branch pipes, a collection pipe that is closed at both ends, and a main exhaust pipe. The multiple exhaust branch pipes are arranged vertically at intervals, and their air inlets are all connected to the drying tower, and their air outlets are all connected to the collection pipe. The air inlet of the main exhaust pipe is connected to the collection pipe, and its air outlet is connected to the dust collector. The air distribution valve of the main exhaust pipe is configured on the main exhaust pipe.

[0017] The beneficial effects of adopting the above-mentioned further scheme are: during the operation, multiple vertically arranged exhaust branch pipes promptly discharge the air from each section of the drying tower, so as to achieve precise temperature regulation inside the drying tower. During the regulation process, the exhaust speed can be uniformly controlled through the exhaust manifold distribution valve.

[0018] Furthermore, a three-way valve is configured in the middle section of the air collection duct, and the two air inlets of the three-way valve are respectively connected to the upper and lower sections of the air collection duct, the air outlet of the three-way valve is connected to the air inlet of the exhaust main duct, and each of the exhaust branch pipes arranged vertically is located on the upper and lower sides of the three-way valve.

[0019] The beneficial effect of adopting the above-mentioned further solution is that by opening and closing the three-way valve, the exhaust branch pipes located above or below the three-way valve can be controlled to perform exhaust operations, thereby realizing the rapid adjustment of the air volume at the top or bottom of the drying tower.

[0020] Furthermore, the height of the exhaust branch pipe at the lowest position is higher than the height of the air inlet branch pipe at the lowest position.

[0021] The beneficial effect of adopting the above-mentioned further solution is that the air entering the drying tower from the lowest position air inlet branch pipe can be quickly discharged through the exhaust branch pipe.

[0022] Furthermore, on the same horizontal plane, at least two exhaust branch pipes are provided at intervals.

[0023] The beneficial effect of adopting the above-mentioned further scheme is that there are at least two exhaust branch pipes on the same horizontal plane, which can simultaneously adjust the temperature of the corresponding section of the drying tower.

[0024] Furthermore, the sidewall of the drying tower is provided with multiple observation holes spaced vertically.

[0025] The advantages of adopting the above-mentioned further scheme are: it facilitates the inspection of the material feeding situation in the kiln through each observation hole, and it also facilitates the operation personnel to inspect and maintain each section of the rotary blades in the kiln through each observation hole. Attached Figure Description

[0026] Figure 1 This is a structural diagram of the drying kiln structure of this utility model;

[0027] Figure 2 This is a side view of the drying tower of the drying kiln structure of this utility model;

[0028] Figure 3 This is a top view of the present invention.

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 1. Drying tower; 11. Observation hole; 2. Main air inlet pipe; 21. Top air inlet pipe; 22. Air inlet main pipe valve; 3. Air inlet branch pipe; 4. Branch pipe valve; 5. Exhaust duct; 51. Exhaust branch pipe; 52. Collector pipe; 521. Three-way valve; 53. Exhaust main pipe; 6. Outlet main pipe valve; 7. Dust collector. Detailed Implementation

[0031] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0032] Example 1

[0033] like Figures 1 to 3 A drying kiln structure includes a drying tower 1 and an air inlet main duct 2. The air outlet end of the air inlet main duct 2 is connected to the top of the drying tower 1, and at least one air inlet branch duct 3 is provided between the air inlet main duct 2 and the drying tower 1. One end of each air inlet branch duct 3 passes through the side wall of the air inlet main duct 2 and is connected to the air inlet main duct 2, and the other end passes through the side wall of the drying tower 1 and is connected to the drying tower 1. Each air inlet branch duct 3 is equipped with a branch duct air distribution valve 4.

[0034] The beneficial effects of this embodiment are: during operation, ventilation is directed into the drying tower 1 through the main air inlet pipe 2 and each air inlet branch pipe 3 connected to the drying tower 1 to reduce the temperature of the drying tower 1. At the same time, the unit air volume discharged into each part of the drying tower 1 through each air inlet branch pipe 3 is adjusted by the air distribution valve 4 of each branch pipe to regulate the temperature inside the drying tower 1, thereby improving the technical problem that the existing drying tower 1 is prone to material accumulation, which leads to an increase in the frequency of high temperature in the drying kiln body and affects the operation of the equipment.

[0035] Among them, the branch pipe air distribution valve 4 can be a butterfly valve and is installed at the middle end of the air inlet branch pipe 3.

[0036] Example 2

[0037] like Figures 1 to 3 Based on Example 1, at least two air inlet branch pipes 3 are provided, and each air inlet branch pipe 3 is vertically spaced at the middle and lower ends of the drying tower 1.

[0038] The beneficial effect of adopting the preferred solution in the above embodiments is that ventilation is simultaneously provided to the middle and lower ends of the drying tower 1 through each air inlet branch pipe 3 respectively set at the middle and lower ends of the drying tower 1. During this process, the air volume entering the middle and lower ends of the drying tower 1 can be directly adjusted by the air distribution valve 4 of each branch pipe, which directly improves the problem of material accumulation and red material phenomenon on the bottom plate of the drying tower 1.

[0039] Example 3

[0040] like Figures 1 to 3 Based on Examples 1 and 2, at least two air inlet branch pipes 3 are provided at intervals on the same horizontal plane.

[0041] The beneficial effect of adopting the preferred scheme in the above embodiments is that there are at least two air inlet branch pipes 3 on the same horizontal plane, which can simultaneously adjust the temperature of the corresponding section of the drying tower 1. At the same time, the air volume can be adjusted by multiple air distribution valves 4 of each branch pipe on the same horizontal plane, so as to achieve fine control of the temperature of the drying tower 1 at that end.

[0042] like Figure 3 Two air inlet branch pipes 3 on the same horizontal plane are arranged circumferentially with the drying tower 1 as the center.

[0043] Example 4

[0044] like Figures 1 to 3 Based on embodiments 1-3, the drying kiln structure of this utility model further includes a top air inlet pipe 21. One end of the top air inlet pipe 21 is connected to the air outlet end of the main air inlet pipe 2, and the other end is connected to the top of the drying tower 1. The top air inlet pipe 21 is equipped with a main air inlet pipe distribution valve 22.

[0045] The beneficial effect of adopting the preferred solution in the above embodiments is that the top of the drying tower 1 is ventilated through the top air inlet pipe 21, and the air volume entering the top of the drying tower 1 is adjusted by the air distribution valve 22 of the main air inlet pipe.

[0046] Example 5

[0047] like Figures 1 to 3 Based on embodiments 1-4, the drying kiln structure of this utility model further includes an exhaust pipe 5, which is equipped with an exhaust main pipe distribution valve 6, and the air inlet end is connected to the drying tower 1, while the air outlet end is connected to a dust collector 7.

[0048] The beneficial effect of adopting the preferred solution in the above embodiments is that the air inside the drying tower 1 is discharged through the exhaust pipe 5, and the amount of air discharged from the drying tower 1 is controlled by the air distribution valve 6 of the main exhaust pipe, thereby maintaining the temperature control inside the drying tower 1. At the same time, the dust collector 7 is regulated by the air distribution valve 6 of the main exhaust pipe.

[0049] Example 6

[0050] like Figures 1 to 3 Based on embodiments 1-5, the exhaust duct 5 includes multiple exhaust branch pipes 51, a collection pipe 52 with both ends closed, and an exhaust main pipe 53. The multiple exhaust branch pipes 51 are arranged vertically at intervals, and their air inlets are all connected to the drying tower 1, and their air outlets are all connected to the collection pipe 52. The air inlet of the exhaust main pipe 53 is connected to the collection pipe 52, and its air outlet is connected to the dust collector 7. The exhaust main pipe distribution valve 6 is configured on the exhaust main pipe 53.

[0051] The beneficial effect of adopting the preferred scheme in the above embodiments is that, during the operation, the multiple vertically arranged exhaust branch pipes 51 promptly discharge the air from each section of the drying tower 1, so as to achieve precise temperature regulation inside the drying tower 1. During the regulation process, the exhaust speed can be uniformly controlled through the exhaust main pipe distribution valve 6.

[0052] Both the upper and lower ends of the air collection duct 52 are fixedly connected with blocking plates to seal the duct openings.

[0053] Example 7

[0054] like Figures 1 to 3Based on embodiments 1-6, a three-way valve 521 is configured in the middle section of the air collection pipe 52, and the two air inlets of the three-way valve 521 are respectively connected to the upper and lower sections of the air collection pipe 52, and the air outlet of the three-way valve 521 is connected to the air inlet of the exhaust main pipe 53. Each exhaust branch pipe 51 arranged in the vertical direction is located on the upper and lower sides of the three-way valve 521.

[0055] The beneficial effect of adopting the preferred solution in the above embodiments is that by opening and closing the three-way valve 521, the exhaust branch pipes 51 located on the upper or lower side of the three-way valve 521 can be controlled to perform exhaust operations, thereby realizing the rapid adjustment of the air volume at the upper or lower end of the drying tower 1.

[0056] Example 8

[0057] like Figures 1 to 3 Based on Examples 1-7, the height of the exhaust branch pipe 51 located at the lowest position is higher than the height of the air inlet branch pipe 3 located at the lowest position.

[0058] The advantage of adopting the preferred solution in the above embodiments is that the air entering the drying tower 1 from the air inlet branch pipe 3 at the lowest position can be quickly discharged through the air outlet branch pipe 51.

[0059] Example 9

[0060] like Figures 1 to 3 Based on Examples 1-8, at least two exhaust branch pipes 51 are provided at intervals on the same horizontal plane.

[0061] The advantage of adopting the preferred scheme in the above embodiments is that there are at least two exhaust branch pipes 51 on the same horizontal plane, which can simultaneously adjust the temperature of the corresponding section of the drying tower 1.

[0062] like Figure 3 The exhaust branch pipe 51 and the air inlet branch pipe 3 are arranged symmetrically.

[0063] Example 10

[0064] like Figures 1 to 3 Based on Examples 1-9, the side wall of the drying tower 1 is provided with a plurality of observation holes 11 at vertical intervals.

[0065] The advantages of adopting the preferred scheme in the above embodiments are that it is convenient to check the material feeding situation in the kiln through each observation hole 11, and it is convenient for operators to inspect and maintain each section of the rotary blades in the kiln through each observation hole 11.

[0066] In the figure, there are five observation holes 11 arranged vertically at intervals.

[0067] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0068] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0069] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0070] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0071] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0072] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A drying kiln structure, characterized in that, It includes a drying tower (1) and an air inlet main pipe (2). The air outlet end of the air inlet main pipe (2) is connected to the top of the drying tower (1). At least one air inlet branch pipe (3) is provided between the air inlet main pipe (2) and the drying tower (1). One end of each air inlet branch pipe (3) passes through the side wall of the air inlet main pipe (2) and is connected to the air inlet main pipe (2). The other end passes through the side wall of the drying tower (1) and is connected to the drying tower (1). Each air inlet branch pipe (3) is equipped with a branch pipe air distribution valve (4).

2. The drying kiln structure according to claim 1, characterized in that, At least two air inlet branch pipes (3) are provided, and each air inlet branch pipe (3) is vertically spaced at the middle and lower ends of the drying tower (1).

3. The drying kiln structure according to claim 2, characterized in that, At least two air inlet branch pipes (3) are provided at intervals on the same horizontal plane.

4. The drying kiln structure according to claim 1, characterized in that, It also includes a top air inlet pipe (21), one end of which is connected to the air outlet of the main air inlet pipe (2), and the other end is connected to the top of the drying tower (1), and the top air inlet pipe (21) is equipped with a main air inlet pipe distribution valve (22).

5. The drying kiln structure according to claim 1, characterized in that, It also includes an exhaust duct (5), which is equipped with an exhaust manifold valve (6), and the air inlet is connected to the drying tower (1), and the air outlet is connected to a dust collector (7).

6. The drying kiln structure according to claim 5, characterized in that, The exhaust duct (5) includes multiple exhaust branch pipes (51), a collection pipe (52) with both ends closed, and an exhaust main pipe (53). The multiple exhaust branch pipes (51) are arranged vertically at intervals, and their air inlets are all connected to the drying tower (1) and their air outlets are all connected to the collection pipe (52). The air inlet of the exhaust main pipe (53) is connected to the collection pipe (52), and its air outlet is connected to the dust collector (7). The air distribution valve (6) of the exhaust main pipe is configured on the exhaust main pipe (53).

7. The drying kiln structure according to claim 6, characterized in that, The middle section of the air collection pipe (52) is equipped with a three-way valve (521), and the two air inlets of the three-way valve (521) are respectively connected to the upper and lower sections of the air collection pipe (52). The air outlet of the three-way valve (521) is connected to the air inlet of the exhaust main pipe (53). Each of the exhaust branch pipes (51) arranged vertically is located on the upper and lower sides of the three-way valve (521).

8. The drying kiln structure according to claim 6, characterized in that, The height of the exhaust branch pipe (51) located at the lowest position is higher than the height of the air inlet branch pipe (3) located at the lowest position.

9. The drying kiln structure according to claim 6, characterized in that, At least two exhaust branch pipes (51) are provided at intervals on the same horizontal plane.

10. A drying kiln structure according to any one of claims 1-9, characterized in that, The drying tower (1) has multiple observation holes (11) vertically spaced apart on its side wall.