Three-dimensional checking device for four-way valve connecting pipe

By designing a three-dimensional calibration device for four-way valve connecting pipes, and using a reference plug gauge and a sliding plug gauge for comprehensive calibration, the problem of cumbersome calibration of four-way valve connecting pipes in the existing technology is solved. This enables rapid and accurate dimensional and spatial position calibration, thereby improving production efficiency and product quality.

CN223623515UActive Publication Date: 2025-12-02新乡市瑞立新材料股份有限公司
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Patent Information

Application Number
CN202423232824.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-02
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The calibration of the four-way valve connecting pipe in the existing production process is quite troublesome, requiring multiple measurements of various dimensions, which increases the labor intensity of workers and reduces production efficiency.

Method used

A three-dimensional calibration device for a four-way valve connecting pipe was designed, including a base plate, a reference plug gauge, a limit groove, and a sliding plug gauge. The four-way valve connecting pipe is fixed by the reference plug gauge, and the limit groove and sliding plug gauge are used to perform comprehensive and accurate dimensional and spatial position calibration.

Benefits of technology

It enables rapid and accurate verification of the pipe openings, planes, and spatial dimensions of the four-way valve connecting pipe, improving the assembly qualification rate, reducing production costs, and enhancing product quality and inspection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-dimensional checking device for a four-way valve connecting pipe, relates to the technical field of four-way valve connecting pipes, and aims to solve the problems that the checking of the four-way valve connecting pipe is troublesome in the existing production process, the sizes and angles of all parts of the four-way valve connecting pipe need to be checked for multiple times, the labor intensity of workers is increased, and the checking efficiency is increased. The three-dimensional checking device for the four-way valve connecting pipe comprises a bottom plate and the four-way valve connecting pipe, a reference plug gauge used for fixing the four-way valve connecting pipe is arranged at the front end of the bottom plate, a sliding block support is arranged at the rear end of the bottom plate, and a sliding plug gauge used for checking the four-way valve connecting pipe is connected to the sliding block support through a correction handle; according to the four-way valve connecting pipe inspection device, the pipe opening size, the plane size and the space size of a four-way valve connecting pipe can be comprehensively and accurately inspected, so that the size and space position deviation of the connecting pipe are effectively controlled, and the efficiency of accurately inspecting the four-way valve connecting pipe is improved.
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Description

Technical Field

[0001] This utility model relates to the field of four-way valve connecting pipe technology, and in particular to a three-dimensional verification device for four-way valve connecting pipe. Background Technology

[0002] The four-way valve connecting pipe is mainly welded from an inlet straight pipe, a guide bend, and an outlet bend. It is used to connect the four-way valve to refrigeration units such as compressors, gas-liquid separators, and receivers. By changing the refrigerant flow direction, it switches the cooling and heating modes of the air conditioning system. The four-way valve main valve has four connecting pipes, each with different dimensions and complex spatial positions. Deviations can occur during processing and welding, preventing the connecting pipes from being assembled and affecting the connection. Current production processes make verifying the four-way valve connecting pipes cumbersome, requiring multiple measurements of various dimensions, increasing the workload of workers and reducing production efficiency.

[0003] Therefore, this application provides a three-dimensional verification device for a four-way valve connecting pipe to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide a three-dimensional calibration device for four-way valve connecting pipes, which aims to solve the problem that the calibration of four-way valve connecting pipes in the existing production process is cumbersome, requiring multiple measurements of various dimensions of the four-way valve connecting pipes, which increases the labor intensity of workers and reduces production efficiency.

[0005] To achieve the above objectives, this application provides the following technical solution: a three-dimensional calibration device for a four-way valve connecting pipe, comprising a base plate and a four-way valve connecting pipe, wherein a reference plug gauge for fixing the four-way valve connecting pipe is provided at the front end of the base plate, and a slider bracket is provided at the rear end of the base plate, wherein a sliding plug gauge for calibrating the four-way valve connecting pipe is connected to the slider bracket via a calibration handle; a limiting groove for inspecting the planar dimensions of the four-way valve connecting pipe is also provided between the reference plug gauge and the slider bracket.

[0006] Preferably, the four-way valve connecting pipe further includes a vent copper straight pipe, a guide steel bend pipe, and an outlet copper bend pipe. The vent copper straight pipe is connected to a connecting pipe through the guide steel bend pipe, and the outlet copper bend pipe is connected to the connecting pipe.

[0007] Preferably, the connecting pipe also includes straight pipes, which are composed of multiple sets of straight pipes, and there is an angle between adjacent straight pipes.

[0008] Preferably, multiple sets of limiting slots are provided and distributed from left to right on the base plate. The depth of the limiting slot is less than the diameter of the four-way valve connecting pipe, the width of the limiting slot is adapted to the four-way valve connecting pipe, and the position of the limiting slot is adapted to the connecting pipe, so as to achieve the effect of inspecting the planar dimensions of the four-way valve connecting pipe.

[0009] Preferably, the slider bracket has a threaded hole, the calibration handle passes through the threaded hole and is connected to a sliding plug gauge, and the calibration handle has a threaded section that matches the threaded hole, so as to verify the spatial dimensions of the four-way valve connecting pipe.

[0010] Preferably, the calibration handle is a T-shaped handle, and a limiting rod is connected to the calibration handle to limit the vertical movement distance of the calibration handle. The limiting rod is located above the threaded section, so that the vertical movement stroke of the calibration handle is limited.

[0011] In summary, the technical effects and advantages of this utility model are as follows:

[0012] In this invention, through the coordinated action of the reference plug gauge, the limiting groove, and the sliding plug gauge on the slider bracket set on the base plate, the device can comprehensively and accurately verify the pipe opening size, planar size, and spatial size of the four-way valve connecting pipe. This effectively controls the size and spatial position deviation of the connecting pipe, improves the assembly qualification rate, and reduces production costs.

[0013] In this invention, the device has a compact structure and is easy to operate. It can quickly complete the inspection of the assembly dimensions and three-dimensional spatial angles of the four-way valve connecting pipe. The verification accuracy is high, and the detection process is efficient and reliable, which significantly improves the inspection efficiency, avoids the leakage of deviation materials caused by missed or false detection, thereby further reducing production costs and improving product quality. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the base plate structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the four-way valve connecting pipe structure of this utility model;

[0018] Figure 4 This is a top view of the four-way valve connecting pipe of this utility model.

[0019] In the diagram: 1. Base plate; 2. Slider bracket; 3. Limiting slot; 4. Sliding plug gauge; 5. Calibration handle; 6. Reference plug gauge; 7. Four-way valve connecting pipe; 51. Limiting rod; 71. Vent copper straight pipe; 72. Air guide steel bend; 73. Air outlet copper bend; 74. Connecting pipe. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0021] refer to Figure 1-4 The illustrated three-dimensional calibration device for a four-way valve connecting pipe includes a base plate 1 and a four-way valve connecting pipe 7. The four-way valve connecting pipe 7 also includes a vent copper straight pipe 71. The vent copper straight pipe 71 is connected to a connecting pipe 74 via a vent steel bend 72. The other end of the connecting pipe 74 is connected to an outlet copper bend 73. A reference plug gauge 6 for fixing the four-way valve connecting pipe 7 is provided at the front end of the base plate 1. The reference plug gauge 6 is adapted to the vent copper straight pipe 71. A slider bracket 2 is also provided at the rear end of the base plate 1. A sliding plug gauge 4 is connected to the slider bracket 2 via a calibration handle 5. The sliding plug gauge 4 is adapted to the outlet copper bend 73. Through the reference plug gauge 6 and the sliding plug gauge 4, the device can calibrate the pipe opening size of the four-way valve connecting pipe 7.

[0022] As one embodiment of this invention, in order to enable the device to inspect the planar dimensions of the four-way valve connecting pipe 7, a limit slot 3 is also installed on the base plate 1. There are three sets of limit slots 3, which are installed sequentially from front to back on the base plate 1 between the reference plug gauge 6 and the sliding plug gauge 4. The three sets of limit slots 3 are staggered, and the planar dimensions of the four-way valve connecting pipe 7 are inspected using the dedicated limit slots 3.

[0023] As one implementation method in this embodiment, in order to verify the spatial dimensions of the four-way valve connecting pipe 7, the slider bracket 2 is provided with a threaded hole, the calibration handle 5 is provided with a threaded section, and the calibration handle 5 above the threaded section is provided with a limiting rod 51 for limiting the calibration handle 5. The calibration handle 5 is engaged in the threaded hole on the slider bracket 2. By rotating the calibration handle 5, the height of the sliding plug gauge 4 is adjusted, so that the equipment can achieve the effect of verifying the spatial dimensions of the four-way valve connecting pipe 7.

[0024] The working principle of this utility model is as follows: First, place the vent copper straight pipe 71 of the four-way valve connecting pipe 7 on the reference plug gauge 6. Use the reference plug gauge 6 to verify the pipe opening size of the vent copper straight pipe 71. Then, place the connecting pipe 74 of the four-way valve connecting pipe 7 in the limiting groove 3. Use the dedicated limiting groove 3 to check the planar dimensions of the connecting pipe 74. Next, connect the outlet copper elbow 73 to the sliding plug gauge 4. When the sliding plug gauge 4 is located inside the outlet copper elbow 73, the pipe opening size of the outlet copper elbow 73 can be checked simultaneously with the three-dimensional spatial angle. When both ends of the four-way valve connecting pipe 7 are fixed on the reference plug gauge 6 and the sliding plug gauge 4 respectively, the connecting pipe 74 is simultaneously located within the three sets of limiting grooves 3. Then, rotate the calibration handle 5. The calibration handle 5 moves downward in the slider bracket 2, causing the sliding plug gauge 4 to move downward, thereby verifying the assembly dimensions and three-dimensional spatial angles of the four-way valve connecting pipe 7.

[0025] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0026] Components not described in detail in this article are existing technologies.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A three-dimensional verification device for a four-way valve connecting pipe, characterized in that: Includes a base plate (1) and a four-way valve connecting pipe (7). The front end of the base plate (1) is provided with a reference plug gauge (6) for fixing the four-way valve connecting pipe (7). The rear end of the base plate (1) is provided with a slider bracket (2). A sliding plug gauge (4) for calibrating the four-way valve connecting pipe (7) is connected to the slider bracket (2) via a calibration handle (5). A limiting groove (3) for checking the planar dimensions of the four-way valve connecting pipe (7) is also provided between the reference plug gauge (6) and the slider bracket (2).

2. The three-dimensional verification device for a four-way valve connecting pipe according to claim 1, characterized in that: The four-way valve connecting pipe (7) also includes a venting copper straight pipe (71), a venting steel bend (72), and an outlet copper bend (73). The venting copper straight pipe (71) is connected to a connecting pipe (74) through the venting steel bend (72). The outlet copper bend (73) is connected to the connecting pipe (74). The bottom of the connecting pipe (74) is in contact with the base plate (1).

3. The three-dimensional verification device for a four-way valve connecting pipe according to claim 2, characterized in that: The connecting pipe (74) also includes a straight pipe, which is composed of multiple sets of the straight pipes, and there is an angle between adjacent straight pipes.

4. The three-dimensional verification device for a four-way valve connecting pipe according to claim 2, characterized in that: The limiting slot (3) is provided in multiple sets and is distributed on the base plate (1) from left to right. The groove depth of the limiting slot (3) is less than the diameter of the four-way valve connecting pipe (7). The groove width of the limiting slot (3) is adapted to the four-way valve connecting pipe (7). The position of the limiting slot (3) is adapted to the connecting pipe (74).

5. A three-dimensional verification device for a four-way valve connecting pipe according to claim 1, characterized in that: The slider bracket (2) has a threaded hole, and the calibration handle (5) passes through the threaded hole and is connected to a sliding plug gauge (4). The calibration handle (5) has a threaded section that matches the threaded hole.

6. The three-dimensional verification device for a four-way valve connecting pipe according to claim 5, characterized in that: The calibration handle (5) is a T-shaped handle, and a limiting rod (51) is connected to the calibration handle (5) to limit the vertical movement distance of the calibration handle (5). The limiting rod (51) is located above the threaded section.