Portable online multifilament test sample strip sampling machine

Abstract

The utility model discloses a portable on-line multifilament test sample strip sampling machine which comprises a filament guide roller and a filament bundle, a frame body is arranged in the traction direction of the filament bundle, a longitudinal traction assembly is installed on the frame body, a sliding rail is installed on the frame body, a transverse traction assembly is installed on the sliding rail, and the longitudinal traction assembly and the transverse traction assembly are arranged on the frame body. The longitudinal traction assembly comprises a deflection part and a guide part, the transverse traction assembly comprises a deflection part and a guide part, the tows are matched with the longitudinal traction assembly and the transverse traction assembly, a pair of first rollers is installed on the frame body, a transmission belt is installed at the lower ends of the pair of first rollers, and a plurality of pulleys are installed on the lower end face of the frame body. Compared with the prior art, the utility model has the beneficial effects that the movable combined roller is additionally arranged at the yarn guide roller of the portable multifilament test sample strip sampling machine, and the combined roller can change the traction angle of a tow and provide enough traction force, so that the portable multifilament test sample strip sampling machine can be adapted to a complicated workshop environment, and the portable multifilament test sample strip sampling machine can be unfolded.

Description

Technical Field

[0001] This utility model belongs to the field of sample preparation machines, specifically relating to a portable online multifilament test strip preparation machine. Background Technology

[0002] During the production process, carbon fiber filaments need to be tested for tensile strength and tensile modulus. Specifically, the data is obtained through carbon fiber multifilament strip testing, which plays a guiding role in carbon fiber production.

[0003] Conventional production testing of carbon fiber multifilament strips involves sampling after the production process. However, placing the testing process after production increases the cost when quality problems are discovered. Therefore, it is necessary to complete the testing during the production process as much as possible.

[0004] Portable multifilament test strip preparation machines require drawing carbon fiber bundles from the guide rollers into the extrusion rollers. However, the complex environment in the production workshop often makes it impossible to provide a straight and stable traction route and sufficient traction force, which hinders the deployment of portable multifilament test strip preparation machines and causes inconvenience. Utility Model Content

[0005] The purpose of this invention is to provide a portable online multifilament test strip preparation machine to solve the above-mentioned problems.

[0006] To achieve the above objectives, this utility model provides a portable online multifilament test strip preparation machine, including a guide roller and a fiber bundle. A frame is provided in the traction direction of the fiber bundle, a longitudinal traction component is installed on the frame, a slide rail is installed on the frame, and a transverse traction component is installed on the slide rail. The transverse traction component includes a deflector and a guide. The fiber bundle cooperates with both the longitudinal traction component and the transverse traction component.

[0007] In one or more embodiments of this utility model, a pair of first rollers are mounted on the frame, and a transmission belt is mounted on the lower end of the pair of first rollers.

[0008] In one or more embodiments of this utility model, a pair of fixing plates are installed on the frame, a motor is installed on the pair of fixing plates, a transmission belt is installed on the motor, and the transmission belt cooperates with both the first roller and the motor.

[0009] In one or more embodiments of this utility model, a slider is mounted on the slide rail, a sliding base is mounted on the slider, and the slider is fixedly connected to the sliding base.

[0010] In one or more embodiments of this utility model, a first fixing frame and a second fixing frame are installed on the sliding base, and a first mounting groove that cooperates with the first fixing frame and a second mounting groove that cooperates with the second fixing frame are provided on the sliding base.

[0011] In one or more embodiments of this utility model, a guide plate is installed on the first fixing frame, and a first guide rail is installed on the guide plate.

[0012] In one or more embodiments of this utility model, a guide shaft is mounted on the second fixing frame, and a second guide rail is mounted on the guide shaft.

[0013] In one or more embodiments of this utility model, a support roller and a second roller are mounted on the sliding base, the second roller is located above the support roller, and the ends of the first guide rail and the second guide rail near the second roller are both located between the second roller and the support roller.

[0014] In one or more embodiments of this utility model, the ends of the first guide rail and the second guide rail near the second roller are each provided with an arc-shaped groove that cooperates with the second roller.

[0015] In one or more embodiments of this utility model, a plurality of pulleys are installed on the lower end face of the frame.

[0016] Compared with the prior art, the beneficial effect of this utility model is that it adds a movable combination roller to the guide roller of the portable multifilament test strip preparation machine. The combination roller can change the traction angle of the filament bundle and provide sufficient traction force, which can adapt to complex workshop environments and deploy the portable multifilament test strip preparation machine. Attached Figure Description

[0017] Figure 1 This is a first structural diagram of a portable online multifilament test strip preparation machine according to an embodiment of the present invention;

[0018] Figure 2 This is a second structural diagram of a portable online multifilament test strip preparation machine according to one embodiment of the present invention;

[0019] Figure 3 This is a first part drawing of a portable online multifilament test strip preparation machine according to an embodiment of the present invention;

[0020] Figure 4 This is a second part drawing of a portable online multifilament test strip preparation machine according to an embodiment of the present invention;

[0021] Figure 5 This is a flowchart of a portable online multifilament test strip preparation machine according to one embodiment of the present invention.

[0022] Explanation of key figure labels:

[0023] 1-Guide roller, 2-Wire bundle, 3-Frame, 301-Slide rail, 3011-Slider, 302-Fixing plate, 303-Pulley, 4-First roller, 401-Transmission belt, 5-Motor, 6-Sliding base, 601-First fixed frame, 6011-First mounting groove, 602-Second fixed frame, 6021-Second mounting groove, 603-Guide plate, 6031-First guide rail, 604-Guide shaft, 6041-Second guide rail, 605-Second roller, 606-Support roller. Detailed Implementation

[0024] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. However, it should be understood that the scope of protection of this utility model is not limited to the specific embodiments.

[0025] The properties of carbon fiber determine the types of products. Among these, mechanical properties primarily include tensile strength and tensile modulus. These two properties are determined through carbon fiber multifilament strip testing. The quality of the strips directly impacts the test results, affecting their accuracy and stability. Therefore, strip preparation plays a crucial role in the characterization of carbon fiber, provides guidance for carbon fiber production, and is fundamental to the testing department. Testing requires real-time processing; sampling and testing after the production process wastes time and increases costs. Therefore, testing should be completed during production whenever possible.

[0026] A portable online multifilament test strip preparation machine mainly includes the following steps:

[0027] 1. Wire drawing: Adjust the tension and, under a fixed tension, guide the carbon fiber to the extrusion roller as shown in the diagram;

[0028] 2. Impregnation: Add the prepared resin to the impregnation tank through the feed port according to the specified ratio;

[0029] 3. Resin control: Carbon fibers are impregnated in the impregnation tank, and the resin content is controlled by the resin limiting hole at the outlet;

[0030] 4. Curing: The resin-impregnated filaments are placed in a curing oven for curing to form a sample strip;

[0031] 5. Sample collection: Cut the extruded wire sample into the required length as needed.

[0032] refer to Figure 5 As shown, a portable online multifilament test strip preparation machine has a combination roller installed in the middle position between the guide roller and the impregnation tank, which facilitates the traction of the filament bundle 2 and changes in the traction direction, and makes it easy to unfold and place the portable online multifilament test strip preparation machine.

[0033] refer to Figures 1-2 As shown, a portable online multifilament test strip preparation machine includes a guide roller 1 and a fiber bundle 2. The guide roller 1 is used for feeding, drawing, and outputting the fiber bundle 2, which is a carbon fiber bundle 2. The unimpregnated carbon fiber bundle 2 is elastic and bendable. The fiber bundle 2 is drawn from the guide roller 1, passes through a combination roller, an impregnation tank, a curing oven, and is finally output by an extrusion roller. The mounting base 3 of the combination roller has multiple mounting surfaces. The lower layer is used to install longitudinal rollers, and the upper layer is used to install transverse rollers. The transverse rollers and longitudinal rollers cooperate to draw and change the drawing direction of the fiber bundle 2. Multiple pulleys 303 are installed on the lower end face of the frame 3, which can push the frame 3 to change the position of the combination rollers for more flexible adaptation to the workshop environment. The pulleys 303 can be self-locking to facilitate the fixation of the position of the frame 3. At the same time, lifting components can be installed on the connecting legs between the upper and lower layers of the frame 3.

[0034] A frame 3 is provided along the traction direction of the filament bundle 2. A longitudinal traction assembly is installed on the frame 3. The longitudinal traction assembly includes a pair of first rollers 4, which are longitudinal traction rollers. The rotation directions of the pair of first rollers 4 are opposite, and the gap between the first rollers 4 is matched with the filament bundle 2 to pull the filament bundle 2 to the transverse traction roller on the upper layer of the frame 3. A pair of fixing plates 302 are installed on the frame 3. The fixing plates 302 are mounting angle irons. A motor 5 is installed on the pair of fixing plates 302. A transmission belt 401 is installed on the motor 5. The other end of the transmission belt 401 is installed at the bottom of the first roller 4. The transmission belt 401 cooperates with both the first roller 4 and the motor 5. The motor 5 drives the first roller 4 to rotate through the transmission belt 401.

[0035] refer to Figures 2-3 As shown, a slide rail 301 is installed on the upper layer of the frame 3, and a slider 3011 is installed on the slide rail 301. The slider 3011 can slide inside the slide rail 301. A sliding base 6 is installed on the slider 3011. The slider 3011 and the sliding base 6 are fixedly connected by a bolt assembly. The sliding base 6 can be displaced within the slide rail 301 by the slider 3011 installed on it. By displacing the sliding base 6, the transverse traction roller on it can be displaced synchronously, which is used to change the position of the transverse traction roller relative to the longitudinal traction roller, so as to facilitate the adjustment of the output angle of the filament bundle 2.

[0036] A lateral traction assembly is installed on the slide rail 301 for lateral traction of the carbon fiber bundle 2. The lateral traction assembly includes a deflector and a guide. The deflector and guide adapt the guide wire to the input and deflect it to the output. It also works with the displacement of the slide rail 301 to adapt to more output angles and output directions.

[0037] refer to Figures 3-4As shown, the deflector includes a first fixing frame 601, a second fixing frame 602, a guide plate 603, and a guide shaft 604. The first fixing frame 601 and the second fixing frame 602 are mounted on the sliding base 6. The sliding base 6 has a first mounting groove 6011 that mates with the first fixing frame 601 and a second mounting groove 6021 that mates with the second fixing frame 602. The first fixing frame 601 can be fixedly mounted on the first mounting groove 6011 with mounting bolts, and its position can be changed to position it. The second fixing frame 602 can be fixedly mounted on the second mounting groove 6021 with mounting bolts, and its position can be changed to position it. By changing the mounting positions of the first fixing frame 601 and the second fixing frame 602 on the first mounting groove 6011 and the second mounting groove 6021, and by changing the rotation angle during installation, more input and output angles of the filament bundles 2 can be accommodated.

[0038] A deflectable guide plate 603 is mounted on the first fixed frame 601. The guide plate 603 is connected to the first fixed frame 601 via a shaft and can deflect around the shaft. A guide shaft 604 is mounted on the second fixed frame 602. The guide shaft 604 can follow the second fixed frame 602 by changing its position relative to the second roller 605 by being installed at different positions in the second mounting groove 6021. A first guide rail 6031 is mounted on the guide plate 603. The first guide rail 6031 can deflect synchronously with the deflection of the guide plate 603 to accommodate the input of filament bundles 2 in more directions. A second guide rail 6041 is mounted on the guide shaft 604. By adjusting the installation position of the guide shaft 604 relative to the second roller 605, the guide shaft 604 can lift and lower the end of the second guide rail 6041 that is not in contact with the second roller 605 to control the angle of the filament bundle 2 output, thus outputting the filament bundle 2 into the impregnation tank behind.

[0039] refer to Figures 3-4 As shown, a support roller 606 and a second roller 605 are installed on the sliding base 6. The support roller 606 is located below the second roller 605. The second roller 605 is provided with a plurality of locking grooves that cooperate with the filament bundle 2 to provide sufficient traction force when pulling the filament bundle 2 and cooperate with the first guide rail 6031 and the second guide rail 6041 to force the filament bundle 2 to turn.

[0040] The ends of the first guide rail 6031 and the second guide rail 6041 near the second roller 605 are both located between the second roller 605 and the support roller 606. The ends of the first guide rail 6031 and the second guide rail 6041 near the second roller 605 are both provided with arc-shaped grooves that cooperate with the second roller 605. The filament bundle 2 is conveyed through the first guide rail 6031 to the space between the second roller 605 and the support roller 606. Through the snap-fit ​​groove on the rotating second roller 605, it is pulled onto the second guide rail 6041 and finally output from the second guide rail 6041 with a set deflection angle into the impregnation tank.

[0041] By changing the installation positions of the first fixing bracket 601 and the second fixing bracket 602 installed on the first mounting slot 6011 and the second mounting slot 6021, and adjusting the rotation direction of the guide plate 603 and the guide shaft 604 on them, the deflection angle of the first guide rail 6031 and the second guide rail 6041 is adjusted, ultimately adapting to the input and output of the wire bundle 2 on the guide roller 1 in the workshop.

[0042] In practical use, a combined roller is installed between the guide roller 1 and the impregnation tank in the portable online multifilament test strip preparation machine. Motor 5 is turned on to drive 401, which in turn drives the longitudinal and transverse rollers within the combined roller. Depending on the site conditions, the frame 3 is pushed to an appropriate position, and then the pulley 303 is fixed. The sliding base 6 is pushed along the slide rail 301 to a suitable position. Then, the installation positions of the first fixing frame 601 and the second fixing frame 602 on the sliding base 6 are adjusted on the first mounting groove 6011 and the second mounting groove 6021. The guide plate 603 is flipped to adjust the position of the guide shaft 604 relative to the second roller 605, confirming that the input angle of the first guide rail 6031 matches the angle of the output filament bundle 2 on the first roller 4. The filament bundle 2 is input from the first guide rail 6031 and pulled through the second roller 605 to the second guide rail 6041, where it is output into the impregnation tank.

[0043] Compared with the prior art, the beneficial effect of this utility model is that it adds a movable combination roller to the guide roller of the portable multifilament test strip preparation machine. The combination roller can change the traction angle of the filament bundle and provide sufficient traction force, which can adapt to complex workshop environments and deploy the portable multifilament test strip preparation machine.

[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A portable online multifilament test strip preparation machine, comprising guide rollers and fiber bundles, characterized in that, A frame is provided in the filament traction direction, a longitudinal traction component is installed on the frame, a slide rail is installed on the frame, and a transverse traction component is installed on the slide rail. The transverse traction component includes a deflector and a guide. The filament cooperates with both the longitudinal traction component and the transverse traction component.

2. The portable online multifilament test strip preparation machine according to claim 1, characterized in that, A pair of first rollers are installed on the frame, and a transmission belt is installed at the lower end of the pair of first rollers.

3. The portable online multifilament test strip preparation machine according to claim 2, characterized in that, A pair of fixing plates are installed on the frame, and a motor is installed on the pair of fixing plates. A transmission belt is installed on the motor, and the transmission belt cooperates with both the first roller and the motor.

4. The portable online multifilament test strip preparation machine according to claim 1, characterized in that, A slider is mounted on the slide rail, and a sliding base is mounted on the slider. The slider and the sliding base are fixedly connected.

5. A portable online multifilament test strip preparation machine according to claim 4, characterized in that, The sliding base is equipped with a first fixing frame and a second fixing frame. The sliding base has a first mounting groove that cooperates with the first fixing frame and a second mounting groove that cooperates with the second fixing frame.

6. A portable online multifilament test strip preparation machine according to claim 5, characterized in that, A guide plate is installed on the first fixed frame, and a first guide rail is installed on the guide plate.

7. A portable online multifilament test strip preparation machine according to claim 6, characterized in that, The second fixing frame is equipped with a guide shaft, and the guide shaft is equipped with a second guide rail.

8. A portable online multifilament test strip preparation machine according to claim 7, characterized in that, The sliding base is equipped with a support roller and a second roller, with the second roller located above the support roller. The ends of the first guide rail and the second guide rail near the second roller are both located between the second roller and the support roller.

9. A portable online multifilament test strip preparation machine according to claim 8, characterized in that, Both the first guide rail and the second guide rail have an arc-shaped groove that mates with the second roller at the end closest to the second roller.

10. A portable online multifilament test strip preparation machine according to claim 1, characterized in that, The lower end face of the frame is equipped with multiple pulleys.

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