Detection device for valve element machining

By using an electric guide rail and an inclined cylinder in conjunction with a sliding seat to fix the valve core, and combining the design of a hydraulic push rod and a horizontal cylinder, the problems of stability and insufficient test data of the valve core detection device are solved. This enables multi-angle limiting and airtightness detection of irregular parts, and improves the accuracy and comprehensiveness of the test results.

CN223624034UActive Publication Date: 2025-12-02CHANGZHOU HUIFENG SHIP ACCESSORY MFG CO LTD
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Patent Information

Application Number
CN202423037786.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-02
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing valve core testing devices suffer from poor stability and incomplete testing data during the testing process, especially in the case of unstable fixing of irregularly shaped parts and the limited testing methods.

Method used

The device employs an electric guide rail and an inclined cylinder in conjunction with a slide and a stand to fix the valve core. Combined with a hydraulic push rod and a horizontal cylinder, it achieves multi-angle limiting and airtightness detection, increasing the stability of the device and the diversity of detection methods.

Benefits of technology

This method enables stable fixation of irregularly shaped valve cores, enriches the test data, and improves the accuracy and comprehensiveness of the test results, especially for airtightness and hardness testing.

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Abstract

The utility model belongs to the technical field of valve core detection, particularly relates to a detection device for valve core processing, and aims to solve the problems of poor stability and incomplete detection data in the background technology, and provides the following scheme: the detection device comprises a detection table, an electric guide rail is mounted on the outer wall of the top of the detection table, and a sliding block of the electric guide rail is fixedly connected with an arm support; a sliding seat is fixedly connected to the outer wall of one end of the arm frame, a vertical seat is arranged on one side of the sliding seat, symmetrically-distributed side plates are welded to the outer wall of the top of the detection table, a horizontal air cylinder is fixedly connected to the inner wall of one side plate, a connecting piece is fixedly connected to a piston rod of the horizontal air cylinder, and a sealing cover is welded to the inner wall of one end of the connecting piece; the outer wall of one side of the sealing cover is fixedly connected with an air pipe. The valve core detection device has high stability, is well adaptive to the special-shaped structure of the valve core, is beneficial to improving the accuracy of the detection result of the device, and adopts diversified detection modes, so that the quality of the valve core can be known in multiple aspects.
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Description

Technical Field

[0001] This utility model relates to the field of valve core testing technology, and in particular to a testing device for valve core processing. Background Technology

[0002] A search revealed a patent (application number: 201821577368.4) that discloses "a hardness testing device for valve core processing." This device applies pressure to the valve core by having a pressure testing rod slide down from inside a pressure rod adjustment box, ensuring that the valve core is not damaged during measurement. This effectively solves the problems of mediocre measurement results and surface damage when measuring valve core hardness. However, this device has the following problems during use:

[0003] First, the device mainly provides lateral force to the valve core through two valve core fixing patches. However, most existing valve cores are irregularly shaped parts, which rely solely on opposing clamping and are prone to shaking during the testing process, resulting in poor stability.

[0004] In addition, because the device uses a single hardness test, the test results only include hardness data, making the test method too simplistic and the data insufficient. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides a testing device for valve core processing, which overcomes the shortcomings of the prior art and effectively solves the problems of poor stability and insufficient testing data.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A valve core processing testing device includes a testing table, an electric guide rail is installed on the top outer wall of the testing table, and an arm is fixedly connected to the slider of the electric guide rail. A slide block is fixedly connected to the outer wall of one end of the arm, and a stand is provided on one side of the slide block.

[0008] The top outer wall of the testing platform is welded with symmetrically distributed side plates, and a horizontal cylinder is fixedly connected to the inner wall of one of the side plates. The piston rod of the horizontal cylinder is fixedly connected to a connector, and a sealing cover is welded to the inner wall of one end of the connector. An air pipe is fixedly connected to the outer wall of one side of the sealing cover.

[0009] The top outer wall of the testing platform is rotatably connected to a main shaft, and the outer wall of the main shaft is fixedly connected to a top pressure claw. An oblique cylinder is hinged between the top pressure claw and the testing platform.

[0010] Preferably, a valve core body is placed between the slide and the stand.

[0011] Preferably, the inner wall of the slide is provided with a slot, and the valve core body is disposed on the inner wall of the slot.

[0012] Preferably, a top frame is welded between the two side plates, and an electrical control screen is installed on the outer wall of the top of the top frame.

[0013] Preferably, a hydraulic push rod is installed on the top outer wall of the top frame inside the electronic control panel, and the piston rod of the hydraulic push rod is fixedly connected to a pressure detection head.

[0014] Preferably, a support frame is fixedly connected to the top outer wall of the testing platform, and a slide block is slidably connected to the outer wall of the support frame.

[0015] Preferably, a solenoid valve is installed on the outer wall of the trachea, and the solenoid valve and the electronic control panel are connected by a signal line.

[0016] Preferably, a pressure gauge is installed on the outer wall of the trachea on one side of the solenoid valve.

[0017] The beneficial effects of this utility model are as follows:

[0018] 1. The valve core processing inspection device designed in this paper has a slide and a stand that can be well adapted to the valve core. The slide is pushed by an electric guide rail to fix the valve core firmly between the slide and the stand. The top of the valve core is fixed by the push of the inclined cylinder, so that the valve core is well limited on multiple surfaces, and the problem of valve core shaking is avoided during the inspection process.

[0019] 2. The valve core processing testing device designed in this paper can detect the air tightness of the valve core during the air filling process by simultaneously pushing the pressure testing head downward with the hydraulic push rod to squeeze the valve core to test its hardness and pushing the sealing cover close to the valve core with the horizontal cylinder. This increases the air tightness data, reflects the versatility of the device design, and enriches the test data.

[0020] 3. The valve core processing testing device designed in this paper has high stability, is well adapted to the irregular structure of the valve core, which helps to improve the accuracy of the device's testing results. In addition, it adopts a variety of testing methods, which can provide a comprehensive understanding of the valve core's quality. Attached Figure Description

[0021] Figure 1 This is a front view of the overall structure of a valve core processing testing device proposed in this utility model;

[0022] Figure 2 This is a rear view of the overall structure of a valve core processing testing device proposed in this utility model;

[0023] Figure 3 This is a schematic diagram of the slide and stand structure of a valve core processing testing device proposed in this utility model;

[0024] Figure 4This is a schematic diagram of the horizontal cylinder connection structure of a valve core processing detection device proposed in this utility model.

[0025] In the diagram: 1. Testing table; 2. Electric guide rail; 3. Boom; 4. Slide; 5. Stand; 6. Side plate; 7. Horizontal cylinder; 8. Connecting piece; 9. Sealing cover; 10. Air pipe; 11. Main shaft; 12. Top pressure claw; 13. Angled cylinder; 14. Top frame; 15. Electrical control panel; 16. Hydraulic push rod; 17. Pressure detection head; 18. Support frame; 19. Slot; 20. Valve core body; 21. Solenoid valve; 22. Pressure gauge. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1, refer to Figure 1 and Figure 3 A valve core processing testing device includes a testing table 1, an electric guide rail 2 is installed on the top outer wall of the testing table 1, and an arm 3 is fixedly connected to the slider of the electric guide rail 2. A slide 4 is fixedly connected to the outer wall of one end of the arm 3, and a stand 5 is provided on one side of the slide 4.

[0028] In this embodiment, the slide 4 and the stand 5 can be well adapted to the valve core. The electric guide rail 2 pushes the slide 4 to fix the valve core steadily between the slide 4 and the stand 5. The inclined cylinder 13 pushes the top pressure claw 12 to fix the top of the valve core, so that the valve core is well limited on multiple surfaces, and the problem of valve core shaking is avoided during the detection process.

[0029] Example 2, refer to Figure 1 and Figure 4 A valve core processing testing device, wherein the top outer wall of the testing table 1 is welded with symmetrically distributed side plates 6, and a horizontal cylinder 7 is fixedly connected to the inner wall of one of the side plates 6. The piston rod of the horizontal cylinder 7 is fixedly connected to a connector 8, and a sealing cover 9 is welded to the inner wall of one end of the connector 8. An air pipe 10 is fixedly connected to the outer wall of one side of the sealing cover 9.

[0030] In this embodiment, while the hydraulic push rod 16 pushes the pressure detection head 17 downward to squeeze the valve core to detect hardness, the horizontal cylinder 7 pushes the sealing cover 9 close to the valve core, which can detect the air tightness of the valve core during the inflation of the air pipe 10. This increases the air tightness data, reflects the diversity of device design, and enriches the detection data.

[0031] Example 3, referring to Figure 2A valve core processing testing device, wherein a main shaft 11 is rotatably connected to the top outer wall of the testing table 1, and a top pressure claw 12 is fixedly connected to the outer wall of the main shaft 11, and an inclined cylinder 13 is hinged between the top pressure claw 12 and the testing table 1.

[0032] In this embodiment, it has high stability, is well adapted to the irregular structure of the valve core, which helps to improve the accuracy of the device's detection results, and adopts a variety of detection methods, which can provide a comprehensive understanding of the valve core's quality.

[0033] Reference Figure 3 A valve core body 20 is placed between the slide 4 and the stand 5.

[0034] Reference Figure 3 The inner wall of the slide 4 is provided with a slot 19, and the valve core body 20 is disposed on the inner wall of the slot 19.

[0035] Reference Figure 1 A top frame 14 is welded between the two side plates 6, and an electrical control panel 15 is installed on the outer wall of the top of the top frame 14.

[0036] Reference Figure 1 A hydraulic push rod 16 is installed on the top outer wall of the top frame 14 inside the electronic control panel 15, and the piston rod of the hydraulic push rod 16 is fixedly connected to a pressure detection head 17.

[0037] Reference Figure 1 and Figure 3 The top outer wall of the testing table 1 is fixedly connected to a support frame 18, and the slide 4 is slidably connected to the outer wall of the support frame 18.

[0038] Reference Figure 4 A solenoid valve 21 is installed on the outer wall of the trachea 10, and the solenoid valve 21 and the electronic control panel 15 are connected by a signal line. A pressure gauge 22 is installed on the outer wall of the trachea 10 on the side of the solenoid valve 21.

[0039] Working principle: First, the valve core is placed between the slide 4 and the stand 5, with one end of the valve core placed in the slot 19. The slide 4 is pushed by the electric guide rail 2 to press the valve core between the slide 4 and the stand 5. Then, the top pressure claw 12 is pushed by the inclined cylinder 13 to fix the top of the valve core, thus completing the positioning operation of the valve core. Afterwards, the pressure detection head 17 is pushed down by the hydraulic push rod 16 to press the valve core and detect the hardness of the valve core. On this basis, the sealing cover 9 can be pushed close to the valve core by the horizontal cylinder 7, and the air pressure data of the pressure gauge 22 is observed through the air pipe 10 to determine the airtightness of the valve core.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A valve core processing inspection device, comprising an inspection table (1), characterized in that, The top outer wall of the testing platform (1) is equipped with an electric guide rail (2), and an arm (3) is fixedly connected to the slider of the electric guide rail (2). A slide (4) is fixedly connected to the outer wall of one end of the arm (3), and a stand (5) is provided on one side of the slide (4). The top outer wall of the testing platform (1) is welded with symmetrically distributed side plates (6), and a horizontal cylinder (7) is fixedly connected to the inner wall of one of the side plates (6). The piston rod of the horizontal cylinder (7) is fixedly connected to a connector (8), and a sealing cover (9) is welded to the inner wall of one end of the connector (8). An air pipe (10) is fixedly connected to the outer wall of one side of the sealing cover (9). The top outer wall of the testing platform (1) is rotatably connected to a main shaft (11), and the outer wall of the main shaft (11) is fixedly connected to a top pressure claw (12). An inclined cylinder (13) is hinged between the top pressure claw (12) and the testing platform (1).

2. The valve core processing testing device according to claim 1, characterized in that, A valve core body (20) is placed between the slide (4) and the stand (5).

3. The valve core processing testing device according to claim 1, characterized in that, The inner wall of the slide (4) is provided with a slot (19), and the valve core body (20) is disposed on the inner wall of the slot (19).

4. The valve core processing testing device according to claim 1, characterized in that, A top frame (14) is welded between the two side plates (6), and an electrical control panel (15) is installed on the top outer wall of the top frame (14).

5. The valve core processing testing device according to claim 4, characterized in that, The top outer wall of the top frame (14) is equipped with a hydraulic push rod (16) inside the electrical control panel (15), and the piston rod of the hydraulic push rod (16) is fixedly connected to a pressure detection head (17).

6. The valve core processing testing device according to claim 1, characterized in that, The top outer wall of the testing platform (1) is fixedly connected to a support frame (18), and the slide (4) is slidably connected to the outer wall of the support frame (18).

7. The valve core processing testing device according to claim 1, characterized in that, The outer wall of the trachea (10) is equipped with a solenoid valve (21), and the solenoid valve (21) and the control panel (15) are connected by a signal line.

8. The valve core processing testing device according to claim 1, characterized in that, A pressure gauge (22) is installed on the outer wall of the trachea (10) on one side of the solenoid valve (21).

Citation Information

Patent Citations

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