Deviation correcting mechanism for cylindrical battery

By combining gripper cylinders and servo motors with photoelectric sensors, the problem of unstable battery clamping force was solved, enabling precise battery rotation and stable clamping, thus improving battery processing quality.

CN223625184UActive Publication Date: 2025-12-02SHENZHEN ZHONGJI AUTOMATION CO LTD
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Patent Information

Application Number
CN202422473232.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-12-02
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

After the battery type is changed, the clamping force of the existing battery clamping equipment is unstable, which makes the lighter batteries easy to shift during the rotation and correction process, affecting the processing quality.

Method used

The battery is held and fixed by a gripper cylinder, and the rotation angle is calculated by taking a picture of the battery surface through CCD. The precise rotation of the battery is achieved by using a rotating component and a servo motor, and precise control is achieved by combining photoelectric sensors and a synchronous pulley system.

Benefits of technology

This achieves stable clamping and precise rotation of the battery, improving the quality and accuracy of subsequent battery processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery processing, in particular to a deviation rectifying mechanism for a cylindrical battery, which is characterized in that a cylinder fixing plate is fixed on a rotating component; the clamping assembly is fixed to the air cylinder fixing plate. A battery cell supporting plate is fixed on the air cylinder fixing plate; the clamping assembly is a clamping jaw air cylinder. Clamping blocks are fixed to clamping toes of the clamping jaw air cylinders. And the clamping blocks are circumferentially distributed outside the battery cell supporting plate. When the battery clamping device is used, in the structure, a battery is clamped and fixed by the clamping jaw cylinder, so that the clamping is more stable, and the subsequent processing quality of the battery is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of battery processing technology, and in particular to a correction mechanism for cylindrical batteries. Background Technology

[0002] Battery electrolyte filling is a crucial step in battery production. After the battery is clamped and secured by a clamping mechanism, the electrolyte inlet is aligned with the filling equipment.

[0003] Existing battery filling and clamping equipment typically uses a gravity-fed clamping mechanism. When a battery is placed into this mechanism, the bottom tray of the clamping device moves downwards under gravity; the bottom tray then drives multiple clamping jaws to rotate synchronously, thus securing the battery. While this gravity-fed clamping mechanism is simple in structure and requires no active power source, its design relies on the battery's weight. When the battery type changes, the weight alters, resulting in varying clamping forces. For lighter batteries, insufficient clamping force during rotational correction can easily lead to displacement, affecting the quality of subsequent battery processing. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a correction mechanism for cylindrical batteries.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] The present invention discloses a correction mechanism for cylindrical batteries, comprising a base plate, a rotating assembly connected to the base plate, and a clamping assembly connected to the rotating assembly; a cylinder fixing plate is fixed on the rotating assembly; the clamping assembly is fixed on the cylinder fixing plate; and a cell support plate is fixed on the cylinder fixing plate.

[0007] The clamping assembly is a gripper cylinder; each gripper toe of the gripper cylinder is fixed with a clamping block; the clamping blocks are distributed circumferentially outside the battery cell support plate.

[0008] In a preferred embodiment of this utility model, a fixed base is fixed on the base plate; a rotating shaft is rotatably connected to the fixed base; the cylinder fixing plate is fixed on one end of the rotating shaft; and the other end of the rotating shaft is fixed on the rotating assembly.

[0009] In a preferred embodiment of the present invention, the rotating assembly includes a rotating module with one end fixed to a base plate, an active synchronous pulley fixed to the other end of the rotating module, and a driven synchronous pulley fixed to a rotating shaft; a synchronous belt is tensioned between the driven synchronous pulley and the active synchronous pulley.

[0010] In a preferred embodiment of this utility model, a sensing plate is fixed on the cylinder fixing plate; a photoelectric sensor is fixed on the fixing base; and the photoelectric sensor is arranged on the movement path of the sensing plate.

[0011] In a preferred embodiment of this utility model, the gripper cylinder is a three-jaw cylinder.

[0012] In a preferred embodiment of this utility model, the battery cell support plate has a slot in the middle.

[0013] In a preferred embodiment of this utility model, the clamping block is made of steel.

[0014] In a preferred embodiment of this invention, a buffer block is fixed to the inner surface of the clamping block.

[0015] In a preferred embodiment of this invention, the rotating module is a servo motor.

[0016] In a preferred embodiment of this invention, the photoelectric sensor is a C-type photoelectric sensor with the opening facing upwards.

[0017] With the above structure, the beneficial effects of this utility model are as follows: After the battery is placed into the cell tray by the robotic arm, the gripper cylinder drives the clamping block to move and clamp the battery in place. Then, the required rotation angle of the battery is calculated by taking an image of the cell surface using an external CCD camera. The rotating component drives the gripper cylinder and the cell tray on the cylinder fixing plate to rotate, thereby realizing the rotation of the battery. In this structure, the battery is clamped and fixed by the gripper cylinder, which makes the clamping more stable. The servo motor has high rotational accuracy, and the battery rotation angle is more precise, thus ensuring the quality of subsequent battery processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. Base plate; 2. Driven synchronous pulley; 3. Synchronous belt; 4. Rotation module; 5. Driven synchronous pulley;

[0021] 6. Mounting base; 7. Photoelectric sensor; 8. Rotating shaft; 9. Gripper cylinder; 10. Sensing plate;

[0022] 11. Cylinder fixing plate; 12. Battery cell support plate; 13. Clamping block; 14. Buffer block; A. Battery. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] like Figure 1As shown, the present invention provides a correction mechanism for cylindrical batteries, which includes a base plate 1, a rotating assembly connected to the base plate 1, and a clamping assembly connected to the rotating assembly; a cylinder fixing plate 11 is fixed on the rotating assembly; the clamping assembly is fixed on the cylinder fixing plate 11; and a cell support plate 12 is fixed on the cylinder fixing plate 11.

[0025] The clamping assembly is a gripper cylinder 9; each gripper toe of the gripper cylinder 9 is fixed with a clamping block 13; the clamping blocks 13 are distributed circumferentially outside the battery cell support plate 12.

[0026] After battery A is placed into cell tray 12 by a robotic arm, the gripper cylinder 9 drives the clamping block 13 to move, clamping and fixing battery A. Then, the required rotation angle of battery A is calculated by taking an image of the cell surface by an external CCD camera. The rotating component drives the gripper cylinder 9 on the cylinder fixing plate 11 and the cell tray 12 to rotate, realizing the rotation of battery A. In this structure, the battery is clamped and fixed by the gripper cylinder 9, which makes the clamping more stable and ensures the quality of subsequent battery processing.

[0027] In a preferred embodiment of this utility model, a fixing seat 6 is fixed on the base plate 1; a rotating shaft 8 is rotatably connected to the fixing seat 6; the cylinder fixing plate 11 is fixed on one end of the rotating shaft 8; and the other end of the rotating shaft 8 is fixed on the rotating assembly.

[0028] The rotating component drives the rotating shaft 8 to move, causing the cylinder fixing plate 11 to rotate.

[0029] In a preferred embodiment of this utility model, the rotating assembly includes a rotating module 4 with one end fixed to the base plate 1, a driving synchronous pulley 5 fixed to the other end of the rotating module 4, and a driven synchronous pulley 2 fixed to the rotating shaft 8; a synchronous belt 3 is tensioned between the driven synchronous pulley 2 and the driving synchronous pulley 5; after the rotating module 4 is started, it drives the driving synchronous pulley 5, the synchronous belt 3 and the driven synchronous pulley 2 to move, so that the rotating shaft 8 and the cylinder fixing plate 11 move together.

[0030] In a preferred embodiment of this utility model, a sensing plate 10 is fixed on the cylinder fixing plate 11; a photoelectric sensor 7 is fixed on the fixing base 6; the photoelectric sensor 7 is arranged on the movement path of the sensing plate 10; the photoelectric sensor 7 and the sensing plate 10 are used in pairs, and the photoelectric sensor 7 and the sensing plate 10 are not fundamentally different from the prior art, so they will not be described in detail; before each battery is inserted, the cylinder fixing plate 11 rotates to the position where the sensing plate 10 triggers the photoelectric sensor 7. Based on this position as the starting point, the cylinder fixing plate 11 can simplify the circuit calculation process by using the trigger position of the photoelectric sensor 7 and the sensing plate 10 as the starting point.

[0031] In a preferred embodiment of this utility model, the gripper cylinder 9 is a three-jaw cylinder.

[0032] In a preferred embodiment of this utility model, a slot is provided in the middle of the battery cell support plate 12; the slot is used to avoid the electrodes of the battery cell.

[0033] In a preferred embodiment of this utility model, the clamping block 13 is made of steel.

[0034] In a preferred embodiment of this utility model, a buffer block 14 is fixed to the inner surface of the clamping block 13; the buffer block is used to reduce the impact of the clamping block 13 on the battery surface.

[0035] In a preferred embodiment of this utility model, the rotating module 4 is a servo motor.

[0036] In a preferred embodiment of this invention, the photoelectric sensor 7 is a C-type photoelectric sensor with the opening facing upwards; the C-type photoelectric sensor is configured with the opening facing upwards, making the entire structure more compact.

[0037] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A correction mechanism for a cylindrical battery, comprising a base plate (1), a rotating assembly connected to the base plate (1), and a clamping assembly connected to the rotating assembly; characterized in that: A cylinder fixing plate (11) is fixed on the rotating assembly; the clamping assembly is fixed on the cylinder fixing plate (11); a battery cell support plate (12) is fixed on the cylinder fixing plate (11). The clamping assembly is a gripper cylinder (9); each gripper toe of the gripper cylinder (9) is fixed with a clamping block (13); the clamping blocks (13) are distributed circumferentially outside the cell support plate (12).

2. The correction mechanism for a cylindrical battery according to claim 1, characterized in that: A fixed seat (6) is fixed on the base plate (1); a rotating shaft (8) is rotatably connected to the fixed seat (6); the cylinder fixing plate (11) is fixed on one end of the rotating shaft (8); the other end of the rotating shaft (8) is fixed on the rotating assembly.

3. The correction mechanism for a cylindrical battery according to claim 2, characterized in that: The rotating assembly includes a rotating module (4) with one end fixed on the base plate (1), an active synchronous pulley (5) fixed on the other end of the rotating module (4), and a driven synchronous pulley (2) fixed on the rotating shaft (8); a synchronous belt (3) is tensioned between the driven synchronous pulley (2) and the active synchronous pulley (5).

4. The correction mechanism for a cylindrical battery according to claim 3, characterized in that: A sensor plate (10) is fixed on the cylinder fixing plate (11); a photoelectric sensor (7) is fixed on the fixing seat (6); the photoelectric sensor (7) is set on the movement path of the sensor plate (10).

5. The correction mechanism for a cylindrical battery according to claim 1, characterized in that: The gripper cylinder (9) is a three-jaw cylinder.

6. The correction mechanism for a cylindrical battery according to claim 1, characterized in that: The battery cell support plate (12) has a slot in the middle.

7. The correction mechanism for a cylindrical battery according to claim 1, characterized in that: The clamp (13) is made of steel.

8. The correction mechanism for a cylindrical battery according to claim 1, characterized in that: A buffer block (14) is fixed to the inner surface of the clamp (13).

9. The correction mechanism for a cylindrical battery according to claim 3, characterized in that: The rotation module (4) is a servo motor.

10. The correction mechanism for a cylindrical battery according to claim 4, characterized in that: The photoelectric sensor (7) is a C-type photoelectric sensor with the opening facing upwards.