Steering connector

By designing a 90-degree reversible connector, utilizing an insulating shell and conductor structure, and combining screws and nuts for locking, the difficulties of wiring and insulation in complex field environments were solved, thereby improving electrical safety and wiring efficiency.

CN223625249UActive Publication Date: 2025-12-02SUZHOU KAIRUOSI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423115331.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-02
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing technologies increase wiring difficulty and line insulation and interference risks in complex environments, and cannot meet the line rerouting requirements of diverse controllers.

Method used

A directional connector was designed, including an insulating shell, conductors, a front nut, a rear nut, a front screw, and a rear screw. By designing the conductors, the circuits inside the connector can be turned 90 degrees, thus achieving a 90-degree circuit turn. A new conductor structure and contact design were adopted, combined with the locking method of screws and nuts, to achieve a 90-degree directional connection.

Benefits of technology

It reduces the complexity of on-site wiring, improves the electrical safety of the lines, simplifies the wiring process in complex sites, and improves wiring efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A plurality of conductor accommodating cavities which are arranged at intervals are arranged on the inner side of an insulating shell, a plurality of front wiring grooves and rear wiring grooves which are arranged at intervals are respectively arranged on two mutually vertical side walls of the insulating shell, and front nuts and rear nuts are respectively and fixedly arranged on the bottom surfaces of the front wiring grooves and the bottom surfaces of the rear wiring grooves. The front contact pieces and the rear contact pieces at the two ends of the conductors extend in the mutually perpendicular direction, the conductors are correspondingly fixed in the conductor containing cavities respectively, and the front contact pieces and the rear contact pieces at the two ends of the conductors extend out of the conductor containing cavities respectively and are correspondingly inserted in the front wiring grooves and the rear wiring grooves. A plurality of front screws respectively pass through the front connecting holes on the front contact piece and are screwed and locked with the front nuts to form a front connecting assembly, and a plurality of rear screws respectively pass through the rear connecting holes on the rear contact piece and are screwed and locked with the nuts to form a rear connecting assembly. And on-site connection of equipment in different directions is facilitated.
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Description

Technical Field

[0001] This utility model relates to a connector, and more particularly to a steering connector. Background Technology

[0002] like Figure 1 , 2 As shown, this is a connector that runs from front to back, with the circuits in the front row (U, V, W) corresponding one-to-one with the circuits in the rear row (U1, V1, W1). Figure 3 , 4 As shown, this is a connector that runs vertically through each other, with the circuits in the upper row (U, V, W) corresponding one-to-one with the circuits in the lower row (U1, V1, W1).

[0003] Existing technologies can solve the circuit connection requirements of traditional controller panel connectors, but with the diversification of controllers and the need for wiring rerouting in some complex field situations, existing technologies increase the difficulty of wiring in the field and make the wiring messy, increasing the risk of insulation and mutual interference between lines. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a directional connector, which facilitates wiring and connection in complex field situations, reduces the complexity of field wiring, and improves the electrical safety of the lines.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: a steering connector, including an insulating shell, conductors, a front nut, a rear nut, a front screw, and a rear screw. The inner side of the insulating shell is provided with a plurality of conductor receiving cavities arranged at intervals. The two mutually perpendicular side walls of the insulating shell are respectively provided with a plurality of front wiring slots and rear wiring slots arranged at intervals. The bottom surfaces of the front wiring slots and the rear wiring slots are respectively fixedly provided with front and rear nuts. The two ends of the conductors are respectively formed with front contact pieces and rear contact pieces extending in mutually perpendicular directions. The plurality of conductors are respectively fixedly accommodated in the conductor receiving cavities in the insulating shell. The front contact pieces and rear contact pieces at both ends of the conductors extend out of the conductor receiving cavities and are respectively inserted into the front wiring slots and the rear wiring slots. The front contact pieces and the rear contact pieces of the conductors are respectively provided with front connection holes and rear connection holes. A plurality of front screws pass through the front connection holes on the front contact pieces and are screwed and locked with the front nuts to form a front connection assembly. A plurality of rear screws pass through the rear connection holes on the rear contact pieces and are screwed and locked with nuts to form a rear connection assembly.

[0006] As a further improvement of this utility model, the insulating shell is provided with three conductor receiving cavities, three front wiring slots and three rear wiring slots. The three front screws pass through the front connection holes on the three front contact pieces and are screwed and locked with the three front nuts to form a three-way front connection assembly. The three rear screws pass through the rear connection holes on the three rear contact pieces and are screwed and locked with the three rear nuts to form a three-way rear connection assembly.

[0007] As a further improvement of this utility model, the insulating shell includes a front insulating shell and a rear insulating shell. The front insulating shell has an L-shaped structure. The front wiring groove is located on the front side of one side wall of the L-shaped structure of the front insulating shell. A conductor front receiving groove is formed on the back side of the other side wall of the L-shaped structure of the front insulating shell. Several forward ribs are provided on the bottom surface of the conductor front receiving groove. The rear wiring groove is located on one side of the rear insulating shell. A conductor rear receiving groove is formed on the other side of the rear insulating shell. Several backward ribs are provided on the bottom surface of the conductor rear receiving groove. The front insulating shell has an L-shaped structure. The back of the other side wall is spliced ​​and connected to the other side of the rear insulating shell, so that the front receiving groove and the rear receiving groove of the conductor are connected to form a cavity structure. The front and rear ribs divide the cavity structure into multiple independent conductor receiving cavities. Several front insertion holes are formed on one side wall of the L-shaped structure of the front insulating shell, which are respectively connected to each conductor receiving cavity. Several rear insertion holes are formed on one side of the rear insulating shell, which are respectively connected to each conductor receiving cavity. The front contact piece and the rear contact piece of the conductor extend into the front wiring groove and the rear wiring groove through the front insertion hole and the rear insertion hole, respectively.

[0008] As a further improvement of this utility model, a number of interlocking slots are formed on the side wall opposite to the conductor front receiving groove of the front insulating shell, and the other side of the rear insulating shell can be inserted into the conductor front receiving groove. A number of interlocking protruding points are formed on the side wall opposite to the rear insulating shell, and the protruding splicing points can be engaged and fixedly positioned with each splicing slot.

[0009] As a further improvement of this utility model, both the front contact piece and the rear contact piece are flat plate structures, and the front contact piece and the rear contact piece are respectively flatly attached to the bottom surface of the front wiring groove and the rear wiring groove.

[0010] As a further improvement of this utility model, the insulating shell is provided with protruding mounting flanges on both side walls, and the mounting flanges are provided with mounting holes, through which the insulating shell can be fixedly installed on the chassis panel of the controller.

[0011] As a further improvement of this utility model, the conductor is a flat plate structure, and the front contact piece and the rear contact piece are respectively bent in opposite directions along two mutually perpendicular sides of the conductor.

[0012] As a further improvement of this utility model, the conductor has a square or L-shaped structure, and adjacent conductors are nested together.

[0013] As a further improvement of this utility model, several partitions are provided at intervals on the mutually perpendicular side walls of the insulating shell, and a thickened boss is provided between adjacent partitions. A front wiring groove and a rear wiring groove are formed between the adjacent partitions, and the front nut hole and the rear nut hole are provided on the thickened boss.

[0014] As a further improvement of this utility model, a front nut hole and a rear nut hole are respectively formed on the bottom surface of the front wiring groove and the bottom surface of the rear wiring groove. The front nut and the rear nut are respectively fixedly installed in the front nut hole and the rear nut hole. A front clamping washer and a front spring washer are sleeved on the neck of the front screw, and a rear clamping washer and a rear spring washer are sleeved on the neck of the rear screw. The front clamping washer and the rear clamping washer are respectively axially slidable by a set distance on the neck of the front screw and the rear screw. The front spring washer is sandwiched between the front clamping washer and the front screw head to provide elastic pressure to the front clamping washer, and the rear spring washer is sandwiched between the rear clamping washer and the rear screw head to provide elastic pressure to the rear clamping washer.

[0015] The beneficial effects of this utility model are as follows: This utility model forms mutually perpendicular front and rear contact pieces by bending the two perpendicular sides of the conductor in opposite directions, thereby forming wiring ports on the mutually perpendicular sides of the insulating body. When wiring, the front and rear sides of the connector are wired from mutually perpendicular directions, so that the circuit on the controller panel is rotated 90 degrees through this connector, which facilitates the connection of equipment in different directions on site, provides convenience for wiring and connection in complex sites, reduces the complexity of on-site wiring, and improves wiring efficiency and electrical safety of the line. Attached Figure Description

[0016] Figure 1 This is a front view of a connector that runs through the entire connector in the prior art.

[0017] Figure 2 This is a top view of a connector that runs from front to back in the prior art;

[0018] Figure 3 This is a front view of a connector that runs vertically through the connector in the prior art;

[0019] Figure 4 This is a top view of a connector that runs vertically through the connector in the prior art;

[0020] Figure 5 This is the first perspective view of the present invention;

[0021] Figure 6 This is a second perspective view of the present invention;

[0022] Figure 7 This is a perspective view of the first fully exploded state of this utility model;

[0023] Figure 8 This is a perspective view of the second fully exploded state of this utility model;

[0024] Figure 9 This is an exploded perspective view of the first part of this utility model;

[0025] Figure 10 This is an exploded perspective view of the second part of this utility model. Detailed Implementation

[0026] Example: A steering connector, characterized in that it includes an insulating shell, conductors 1, a front nut 2, a rear nut 3, a front screw 4, and a rear screw 5. The inner side of the insulating shell has a plurality of spaced-apart cavities for accommodating conductors 1. The mutually perpendicular side walls of the insulating shell have a plurality of spaced-apart front wiring grooves 6 and rear wiring grooves 7. The bottom surfaces of the front wiring grooves 6 and rear wiring grooves 7 are respectively fixedly fitted with the front nuts 2 and rear nuts 3. The two ends of each conductor 1 have front contact pieces 11 and rear contact pieces 12 extending in mutually perpendicular directions. The plurality of conductors 1 are respectively fixedly accommodated in corresponding locations. Inside the conductor 1 housing cavity within the insulating shell, the front contact piece 11 and the rear contact piece 12 at both ends of the conductor 1 extend out of the conductor 1 housing cavity and are respectively inserted into the front wiring slot 6 and the rear wiring slot 7. The front contact piece 11 and the rear contact piece 12 of the conductor 1 are respectively provided with a front connection hole 111 and a rear connection hole 121. Several front screws 4 pass through the front connection hole 111 on the front contact piece 11 and are screwed and locked with the front nut 2 to form a front connection assembly. Several rear screws 5 pass through the rear connection hole 121 on the rear contact piece 12 and are screwed and locked with the nut to form a rear connection assembly.

[0027] Conductor 1 is fixedly positioned within the conductor 1 receiving cavity of the insulating shell. Its two ends form mutually perpendicular front contact piece 11 and rear contact piece 12, which extend to the mutually perpendicular side wall surfaces of the insulating shell. Rotating the front screw 4 and rear screw 5 causes the front screw 4 and rear screw 5 to move axially, thereby enabling the front screw 4 and rear screw 5 to engage with the front contact piece 11 and rear contact piece 12 respectively to clamp or release the wire. This allows the wire on one side to be connected to the front contact piece 11 and the wire on the other side to be connected to the rear contact piece 12. Through the special structure of conductor 1, this utility model enables the circuit inside the connector to form a 90-degree turn. When this connector is used in a controller panel, it can enable the circuit on the controller panel to be turned 90 degrees, thereby facilitating the connection of devices in different directions on site and providing convenience for wiring and connection in complex sites.

[0028] The insulating housing has three conductor 1 accommodating cavities, three front wiring slots 6, and three rear wiring slots 7. Three front screws 4 pass through the front connection holes 111 on the three front contact pieces 11 and are screwed and locked with three front nuts 2 to form a three-way front connection assembly. Three rear screws 5 pass through the rear connection holes 121 on the three rear contact pieces 12 and are screwed and locked with three rear nuts 3 to form a three-way rear connection assembly. This structure is used for the connection of the three-phase lines between the controller and electrical equipment. This invention forms U-path, V-path, and W-path on the front side of the insulating housing, which are horizontal connections that can be connected to field equipment. This invention also forms U1-path, V1-path, and W1-path on the rear front side of the insulating housing. U1-path, V1-path, and W1-path are vertical connections, rotated 90 degrees relative to U-path, V-path, and W-path, and connect to the internal circuitry of the controller.

[0029] The insulating shell includes a front insulating shell 8 and a rear insulating shell 9. The front insulating shell 8 has an L-shaped structure. The front wiring groove 6 is located on the front side wall of one side of the L-shaped structure of the front insulating shell 8. A conductor front receiving groove 81 is formed on the back side wall of the other side wall of the front insulating shell 8. Several forward ribs 811 are provided on the bottom surface of the conductor front receiving groove 81. The rear wiring groove 7 is located on one side of the rear insulating shell. A conductor rear receiving groove 91 is formed on the other side of the rear insulating shell. Several backward ribs 911 are provided on the bottom surface of the conductor rear receiving groove 91. The back side wall of the other side wall of the front insulating shell 8 is connected to the rear insulating shell. The other side of the insulating shell 9 is connected to the front insulating shell 81 and the rear insulating shell 91, forming a cavity structure. The front rib 811 and the rear rib 911 divide the cavity structure into multiple independent conductor 1 receiving cavities. Several front insertion holes 82 are formed on one side wall of the L-shaped structure of the front insulating shell 8, which are respectively connected to each conductor 1 receiving cavity. Several rear insertion holes 92 are formed on one side of the rear insulating shell 9, which are respectively connected to each conductor 1 receiving cavity. The front contact piece 11 and the rear contact piece 12 of the conductor 1 extend into the front wiring groove 6 and the rear wiring groove 7 through the front insertion holes 82 and the rear insertion holes 92, respectively. The insulating shell is assembled by splicing the front insulating shell 8 and the rear insulating shell 9, which is convenient for processing and manufacturing, and convenient for the installation and positioning of the conductor 1.

[0030] The front insulating housing 8 has several spaced-apart splicing slots 83 on its opposite sidewalls relative to the conductor front receiving groove 81. The other side of the rear insulating housing 9 can be inserted into the conductor front receiving groove 81, and the opposite sidewalls of the rear insulating housing 9 have several spaced-apart protruding splicing points 93. The protruding splicing points 93 can be engaged with each splicing slot 83 for fixed positioning. The splicing slots 83 on the front insulating housing 8 and the protruding splicing points 93 on the rear insulating housing 9 are combined and assembled into one unit. The fastening connection structure facilitates assembly. Alternatively, they can be assembled into one unit using screws, rivets, or interference fits.

[0031] Both the front contact piece 11 and the rear contact piece 12 are flat plate structures, and are respectively attached flat to the bottom surfaces of the front wiring groove 6 and the rear wiring groove 7. The front contact piece 11 and the rear contact piece 12 are supported by the bottom surfaces of the front wiring groove 6 and the rear wiring groove 7, which can prevent them from being deformed by pressure during long-term use.

[0032] The insulating housing is further provided with protruding mounting flanges 10 on both side walls. The mounting flanges 10 have mounting holes 101, through which the insulating housing can be fixedly mounted to the controller's chassis panel. This connector has a three-phase circuit and mounting flanges 10 on both sides. The mounting flanges 10 have mounting holes 101, facilitating easy mounting and fixing to the controller's chassis panel.

[0033] The conductor 1 has a flat plate structure, and the front contact piece 11 and the rear contact piece 12 are formed by bending along two mutually perpendicular sides of the conductor 1 in opposite directions. The conductor 1 and the front contact piece 11 and the rear contact piece 12 disposed on it are connected by sheet metal bending to form an integral conductor 1, which is convenient for processing and manufacturing and has low cost.

[0034] The conductor 1 has a square or L-shaped structure, and adjacent conductors 1 are nested together. The front contact piece 11 and the rear contact piece 12 are turned by the square or L-shaped conductor 1. Each conductor 1 is nested one by one by the L-shaped and square shapes, which occupies little space and is conducive to the miniaturization design of the connector.

[0035] The insulating shell has several partitions 102 spaced apart on its two perpendicular side walls. A thickened boss 103 is provided between adjacent partitions 102. A front wiring groove 6 and a rear wiring groove 7 are formed between adjacent partitions 102. A front nut hole 61 and a rear nut hole 71 are provided on the thickened boss 103.

[0036] The bottom surfaces of the front wiring groove 6 and the rear wiring groove 7 are respectively formed with a front nut hole 61 and a rear nut hole 71. The front nut 2 and the rear nut 3 are respectively fixedly installed in the front nut hole 61 and the rear nut hole 71. The neck of the front screw 4 is fitted with a front clamping washer 41 and a front spring washer 42. The neck of the rear screw 5 is fitted with a rear clamping washer 51 and a rear spring washer 52. The front clamping washer 41 and the rear clamping washer 51 are respectively axially slidable by a set distance on the neck of the front screw 4 and the rear screw 5. The front spring washer 42 is sandwiched between the front clamping washer 41 and the head of the front screw 4 to provide elastic pressure to the front clamping washer 41. The rear spring washer 52 is sandwiched between the rear clamping washer 51 and the head of the rear screw 5 to provide elastic pressure to the rear clamping washer 51.

[0037] The front nut hole 61 and the rear nut hole 71 can be square, hexagonal, rectangular, or irregularly shaped. The front nut 2 and the rear nut 3 can be square, hexagonal, rectangular, or irregularly shaped, as long as they facilitate axial locking. When the front screw 4 and the rear screw 5 are turned to loosen or tighten the wire, the front spring washer 42 and the rear spring washer 52 can form elastic contact, which can prevent damage to the wire.

Claims

1. A steering connector, characterized in that: The device includes an insulating shell, a conductor (1), a front nut (2), a rear nut (3), a front screw (4), and a rear screw (5). The inner side of the insulating shell has several spaced conductor cavities. Several spaced front wiring grooves (6) and rear wiring grooves (7) are respectively provided on the mutually perpendicular side walls of the insulating shell. The bottom surfaces of the front and rear wiring grooves are respectively fixed with front and rear nuts. The conductors have front contact pieces (11) and rear contact pieces (12) extending in mutually perpendicular directions at both ends. The several conductors are respectively... A corresponding conductor is fixedly housed in an insulating shell. The front and rear contact pieces at both ends of the conductor extend out of the conductor housing and are inserted into the front and rear wiring slots respectively. The front and rear contact pieces of the conductor are respectively provided with a front connection hole (111) and a rear connection hole (121). Several front screws pass through the front connection holes on the front contact pieces and are screwed and locked with front nuts to form a front connection assembly. Several rear screws pass through the rear connection holes on the rear contact pieces and are screwed and locked with nuts to form a rear connection assembly.

2. The steering connector according to claim 1, characterized in that: The insulating shell is provided with three conductor accommodating cavities, three front wiring slots and three rear wiring slots. Three front screws pass through the front connection holes on the three front contact pieces and are screwed and locked with the three front nuts to form a three-way front connection assembly. Three rear screws pass through the rear connection holes on the three rear contact pieces and are screwed and locked with the three rear nuts to form a three-way rear connection assembly.

3. The steering connector according to claim 1, characterized in that: The insulating shell includes a front insulating shell (8) and a rear insulating shell (9). The front insulating shell has an L-shaped structure. The front wiring groove is located on the front side of one side wall of the L-shaped structure of the front insulating shell. A conductor front receiving groove (81) is formed on the back side of the other side wall of the L-shaped structure of the front insulating shell. Several forward ribs (811) are provided on the bottom surface of the conductor front receiving groove. The rear wiring groove is located on one side of the rear insulating shell. A conductor rear receiving groove (91) is formed on the other side of the rear insulating shell. Several rear ribs (911) are provided on the bottom surface of the conductor rear receiving groove. The front insulating shell has an L-shaped structure. The back side of the other side wall of the structure is spliced ​​and connected to the other side of the rear insulating shell, so that the front receiving groove of the conductor and the rear receiving groove of the conductor are connected to form a cavity structure. The front convex rib and the rear convex rib divide the cavity structure into multiple independent conductor receiving cavities. Several front insertion holes (82) are formed on one side wall of the L-shaped structure of the front insulating shell, which are respectively connected to each conductor receiving cavity. Several rear insertion holes (92) are formed on one side of the rear insulating shell, which are respectively connected to each conductor receiving cavity. The front contact piece and the rear contact piece of the conductor extend into the front wiring groove and the rear wiring groove through the front insertion hole and the rear insertion hole, respectively.

4. The steering connector according to claim 3, characterized in that: The front insulating shell has several spaced splicing slots (83) on the side wall opposite to the conductor front receiving groove. The other side of the rear insulating shell can be inserted into the conductor front receiving groove, and the rear insulating shell has several spaced protruding splicing points (93) on the side wall opposite to the conductor front receiving groove. The protruding splicing points can be engaged and fixedly positioned with each splicing slot.

5. The steering connector according to claim 1 or 3, characterized in that: Both the front and rear contact pieces are flat plate structures, and the front and rear contact pieces are respectively attached to the bottom surfaces of the front and rear wiring slots.

6. The steering connector according to claim 1 or 3, characterized in that: The insulating housing is also provided with protruding mounting flanges (10) on both sides of the insulating housing. The mounting flanges are provided with mounting holes (101) through which the insulating housing can be fixedly installed on the chassis panel of the controller.

7. The steering connector according to claim 1, characterized in that: The conductor has a flat plate structure, and the front contact piece and the rear contact piece are formed by bending along two mutually perpendicular sides of the conductor in opposite directions.

8. The steering connector according to claim 1, characterized in that: The conductor has a square or L-shaped structure, and adjacent conductors are nested together.

9. The steering connector according to claim 1, characterized in that: The insulating shell has several partitions (102) spaced apart on its two perpendicular side walls. A thickened boss (103) is also provided between adjacent partitions. A front wiring groove and a rear wiring groove are formed between the adjacent partitions. The front nut hole and the rear nut hole are provided on the thickened boss.

10. The steering connector according to claim 1, characterized in that: The bottom surfaces of the front and rear wiring slots are respectively formed with a front nut hole (61) and a rear nut hole (71). The front nut and the rear nut are respectively fixedly installed in the front nut hole and the rear nut hole. The neck of the front screw is fitted with a front clamping washer (41) and a front spring washer (42). The neck of the rear screw is fitted with a rear clamping washer (51) and a rear spring washer (52). The front clamping washer and the rear clamping washer are respectively axially slidable by a set distance on the neck of the front screw and the rear screw. The front spring washer is sandwiched between the front clamping washer and the front screw head to provide elastic pressure to the front clamping washer. The rear spring washer is sandwiched between the rear clamping washer and the rear screw head to provide elastic pressure to the rear clamping washer.